Lubrication ... 19 SECTION 7: SERVICE ADJUSTMENTS About Service ... 20 Aligning Bending Wing ... 20 SECTION 8: REFERENCE INFO General ... 22 G0542 Data Sheet ... 22 G0542 Parts Breakdown and List ... 23 Warranty and Returns ... 26...
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15. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recom- mended accessories. The use of improper accessories may cause risk of injury. G0542 48" Pan and Box Brake 16. REDUCE THE RISK OF UNINTENTIONAL 17. CHECK DAMAGED PARTS. Before further LENGTH 50ft 100ft 18.
Commentary Grizzly Industrial, Inc. is proud to offer the Model G0542 48" Pan and Box Brake. This pan and box brake is part of Grizzly’s growing family of fine metalworking equipment. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer...
Operating Handles—Used to raise and lower the bending leaf. Bending Wing—Angled bar attachment on bending leaf that folds the workpiece during bending. Clamp Block—Fixed block (or lower jaw) that the clamping leaf presses against. Figure 1. Common pan and box brake components. G0542 48" Pan and Box Brake...
Unpacking The Model G0542 48" Pan and Box Brake was carefully packed when it left our warehouse. If you discover the equipment is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
Figure 3. Pan and box brake main body. Supports (Figure 4). Figure 4. Supports. G0542 48" Pan and Box Brake Box (Figure 5). A. Counterweight Assemblies..2 B. Handlebar..... . . 1 C.
GUN TREATMENT (Model H3788) or ® BOESHIELD T-9 (Model G2871). Check with ® the current Grizzly catalog for pricing and a vari- ety of other quality metal protectants. Do not clean with gas- oline or other petro- leum-based They have low flash...
Site Considerations Floor and Workbench Load Your Model G0542 weighs approximately 1300 lbs and has a footprint of 56 concrete floors should be sufficient to carry the weight. BEFORE moving the brake onto a wood floor, inspect it carefully to determine that it will be sufficient to carry the load of the machine, the lifting device and its operators.
Secure the main body to the supports with the hex bolts, flat washers, lock washers and hex nuts (see Figure 8). Figure 8. Main body mounted to supports. G0542 48" Pan and Box Brake...
(see Figure 9). Figure 9. Operating handle attached to bending leaf at outermost pair of holes. G0542 48" Pan and Box Brake Mount the handlebar to the front of the bend- ing leaf with the remaining four hex bolts, lock washers, and flat washers (Figure 10).
Repeat steps 1 & 2 at the other side of the brake with the remaining counterweight and hardware. Figure 11. Counterweight mounted to side of bending leaf. -12- G0542 48" Pan and Box Brake...
(Figure 17), adjust the fingers forward in even amounts until the forward-most finger is barely touching the bending leaf. Figure 17. One of two setback knobs, which are located at the rear of the brake. G0542 48" Pan and Box Brake...
G0542 48" Pan and Box Brake Adjusting Setback The setback is the distance from the forward edge of the fingers and the edge of the clamp block (see Figure 19).
(see Figure 21). Figure 21. Fingers spaced apart to allow clearance of pan or box sides. -16- Figure 22. Top cap screw for loosening finger to slide off front guide. G0542 48" Pan and Box Brake...
Lock the clamping leaf, tighten the upper nut, and repeat step 1. G0542 48" Pan and Box Brake Basic Bending Bending operations require the fingers to be parallel with the edge of the clamping block and...
Turn the top lock collar up the shaft. Push the counterweight up against the top lock collar, and turn the bottom lock collar up the shaft and against the counterweight. G0542 48" Pan and Box Brake...
There are four main areas to keep lubricated on the Model G0542: 1) The unpainted cast iron sur- faces, 2) the hinges for the hold down and bend- ing leaf assemblies, 3) the setback knob threads, and 4) counterweight threads.
This section is provided for your convenience— it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.
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Figure 28. Bending leaf mounting bolts. Figure 30. Truss nut. Figure 29. Bending leaf adjustment cap screw. G0542 48" Pan and Box Brake -21-...
The following pages contain the machine data sheet, parts breakdown, parts list, and the Warranty/ Return information for the Model G0542. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 Customer Service #: (570) 546-9663 •...