Grizzly G0510Z Owner's Manual
  1. Manuals
  2. Brands
  3. Grizzly Manuals
  4. Power Tool
  5. G0510Z
  6. Owner's manual

Grizzly G0510Z Owner's Manual

1 hp shaper
Hide thumbs Also See for G0510Z:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Instruction Manual
MODEL G0510Z
1 HP SHAPER
OWNER'S MANUAL
(For models manufactured since 11/17)
COPYRIGHT © JUNE, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR6235 PRINTED IN CHINA
V4.03.18

Advertisement

Table of Contents
loading

Related Manuals for Grizzly G0510Z

Summary of Contents for Grizzly G0510Z

  • Page 1 OWNER'S MANUAL (For models manufactured since 11/17) COPYRIGHT © JUNE, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......30 Contact Info............ 2 SECTION 6: MAINTENANCE ......31 Manual Accuracy ........... 2 Schedule ............31 Identification ........... 3 Lubrication ........... 31 Controls & Components ......... 4 Cleaning & Protecting ........31 SECTION 1: SAFETY ........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0510Z (Mfd. Since 10/16)

  • Page 5: Identification

    Be sure keyed washer is directly under spindle nut and spindle nut is tight d) Feed workpiece AGAINST rotation of cutter. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Do not use awkward hand positions. Model G0510Z (Mfd. Since 10/16)

  • Page 6: Controls & Components

    Spindle Elevation Lever: Raises and lowers cut- during beginning of freehand cuts until workpiece ter to desired height. contacts rub collar. Spindle Elevation Lock: Locks spindle and bit height adjustments. ON/OFF Buttons: Turn machine ON and OFF. Model G0510Z (Mfd. Since 10/16)
  • Page 7 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0510Z 1 HP SHAPER Product Dimensions: Weight................................167 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............27 x 23 x 40-1/4 in.
  • Page 8 The information contained herein is deemed accurate as of 3/20/2018 and represents our most recent product specifications. Model G0510Z PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0510Z (Mfd. Since 10/16)

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0510Z (Mfd. Since 10/16)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0510Z (Mfd. Since 10/16)

  • Page 11: Additional Safety For Shapers

    “ring” type guard. To reduce kickback make shaping cuts with cutter on underside of risk, always use starting pin or pivot board when workpiece to reduce operator exposure to cutter. starting the cut. NEVER start shaping at a corner! Model G0510Z (Mfd. Since 10/16)

  • Page 12: Section 2: Power Supply

    -10- Model G0510Z (Mfd. Since 10/16)
  • Page 13 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -11- Model G0510Z (Mfd. Since 10/16)

  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    —Hex Bolts M12-1.75 x 30 ......2 —Lock Washers 12mm ......7 R. Combo Wrench 8/10mm (not shown) ..1 S. Combo Wrench 12/14mm (not shown) ..1 Combo Wrench 27/30mm (not shown) ..1 -13- Model G0510Z (Mfd. Since 10/16)

  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- Model G0510Z (Mfd. Since 10/16)

  • Page 17: Cleanup

    Figure 7. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0510Z (Mfd. Since 10/16)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 23" 27" = Electrical Connection Figure 8. Minimum working clearances. -16- Model G0510Z (Mfd. Since 10/16)

  • Page 19: Assembly

    Level the shaper, then tighten all of the end of the cross braces in the same manner as step 1. The stand assembly should now assembly bolts on the stand. look like Figure 10. -17- Model G0510Z (Mfd. Since 10/16)
  • Page 20 —If the fences are not straight, then they should be resurfaced on a jointer as one unit. Refer to Truing the Fence on Page 36 for instructions on how to do this. -18- Model G0510Z (Mfd. Since 10/16)

  • Page 21: Preparing Spindle For Test Run

    Place a wrench on the spindle flats at the top of the spindle. Place a wrench on the drawbar nut located underneath the table (Figure 14) and make sure the spindle is tight. Figure 15. Model G0510Z assembled and ready Spindle for a test run. Flats Spindle To test run machine: Clear all setup tools away from machine.

  • Page 22: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -20- Model G0510Z (Mfd. Since 10/16)

  • Page 23: Shaper Cutters Or Router Bits

    Tools Needed: The Model G0510Z is ready to use shaper cutters Open-End Wrench 23mm........1 when shipped. If you plan on using shaper cutters Open-End Wrench 8mm........1 with your shaper, read Installing Cutters on this page.

  • Page 24: Installing Router Bits

    Refer to the Router tion before any shaping operation. Table Conversion instructions on Page 36 to learn how to do this. The Model G0510Z comes The G0510Z is equipped with a FOR/REV (for- ward and reverse) switch, as shown in Figure 18.

  • Page 25: Adjusting Spindle Height

    Lock the infeed fence in position with the locking handle to prepare to make a test cut. Spindle Elevation Lever Figure 20. Spindle elevation lever. Lock spindle into position with lock knob. -23- Model G0510Z (Mfd. Since 10/16)

  • Page 26: Straight Shaping

    8'', then stop. Swing the test piece away from on Page 36 for information on aligning fences. the cutter and turn the machine OFF. Grizzly offers hold-down accessories, or shop- made hold-downs can also be used to help guide When the cutter comes to a complete stop, workpiece.

  • Page 27: Partial Face Removal

    Figure 26. Feeding a scrap piece into the shaper to test the setup. Confirm the sample stock has been shaped properly, make any final adjustments, and Direction Of Feed run the workpiece through the shaper. Figure 28. Partial feed fence adjustment. -25- Model G0510Z (Mfd. Since 10/16)

  • Page 28: Perimeter Cutting

    There are two types of rub collars—solid and ball-bearing. While the Model G0510Z comes To cut an edge around the workpiece perimeter: with solid rub collars, Grizzly carries an extensive line of ball bearing rub collars as upgrades. See Accessories on Page 30.

  • Page 29: Irregular Shaping

    32). Notice that part of your workpiece edge remains uncut and rides along the rub collar. Rub Collar Between Collar Cutters Figure 32. Using rub collar between cutters. Figure 33. Always feed against cutter rotation. -27- Model G0510Z (Mfd. Since 10/16)
  • Page 30 See Accessories on Page 30. Incorrectly feeding stock—feeding WITH rotation cutter—creates potentially uncontrollable feed situation that may pull stock from your hands. Follow instructions at all times or serious personal injury can occur. -28- Model G0510Z (Mfd. Since 10/16)

  • Page 31: Pattern Work

    The workpiece must be fixed securely to the jig. Workpiece Figure 35. The position of the pattern on the workpiece and bearing size determines the depth of cut. -29- Model G0510Z (Mfd. Since 10/16)

  • Page 32: Section 5: Accessories

    To reduce this risk, only install accessories From carving decorative contours in wood to cut- recommended for this machine by Grizzly. ting perfect joints, woodworkers will discover the techniques and tips they need to maximize their NOTICE shaper's performance.

  • Page 33: Section 6: Maintenance

    Figure 39. Boeshield® T-9 spray. or anti-seizing compound on the ways. The fre- quency of lubrication depends on the amount you use the shaper. As a habit, inspect this area at least once a month. -31- Model G0510Z (Mfd. Since 10/16)

  • Page 34: Section 7: Service

    6. Tighten mounting bolts; relocate/shim machine. 7. Motor fan rubbing on fan cover. 7. Fix/replace fan cover; replace loose/damaged fan. 8. Motor bearings at fault. 8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -32- Model G0510Z (Mfd. Since 10/16)
  • Page 35 1. Inconsistent feed speed. 1. Move smoothly or use a power feeder. the cut. 2. Inconsistent pressure against the fence and 2. Apply constant pressure. rub collar. 3. Fence not adjusted correctly. 3. Adjust fence. -33- Model G0510Z (Mfd. Since 10/16)

  • Page 36: Router Table Conversion

    40) while holding the top of the spindle with a wrench. Tighten Until Surfaces Are Flush Taper Nut Figure 42. Collet flush with top of collet nut. Figure 40. Removing taper nut from drawbar. -34- Model G0510Z (Mfd. Since 10/16)

  • Page 37: Shaper Conversion

    Figure 44. Figure 43. Installing table spacers to convert shaper to a router table. 11. Save the removed table bolts for when you need to covert the Model G0510Z back to use Spindle Flats as a shaper. Shaper Conversion Taper Nut Use these procedures to convert the Model G0510Z from a router table to a shaper.

  • Page 38: Fence Board Alignment

    Figure 46. Resurfacing fences on a jointer. -36- Model G0510Z (Mfd. Since 10/16)

  • Page 39: Replacing The Spindle Cartridge Assembly

    Figure 47. Spindle pulley cover mounting bolts. Rather than disassemble the spindle cartridge to remove the bad bearings, Grizzly offers Loosen the two motor mount bolts, slide the replacement spindle cartridge assemblies (Part# motor forward, and remove the V-belt.

  • Page 40: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -38- Model G0510Z (Mfd. Since 10/16)

  • Page 41: Electrical Components & Wiring

    Always use the wiring diagram inside the motor junction box. FWD/REV SWITCH Neutral 120 VAC 5-15 Plug (As Recommended) Ground Ground Ground Start Capacitor 200MFD 125VAC ON/OFF SWITCH (viewed from behind) MOTOR READ ELECTRICAL SAFETY -39- Model G0510Z (Mfd. Since 10/16) ON PAGE 38!

  • Page 42: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. 297V2 236-4 236-6 300V2 236-1 236-2 236-3...
  • Page 43 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -41-...
  • Page 44 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -42-...
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 47: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

Table of Contents