Grizzly G0510ZW Owner's Manual
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Grizzly G0510ZW Owner's Manual

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MODEL G0510ZW
1 HP SHAPER
OWNER'S MANUAL
(For models manufactured since 9/16)
COPYRIGHT © JANUARY, 2016 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2016 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V2.09.16
#JH17814 PRINTED IN CHINA

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  • Page 1 OWNER'S MANUAL (For models manufactured since 9/16) COPYRIGHT © JANUARY, 2016 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2016 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......31 Contact Info............ 2 SECTION 6: MAINTENANCE ......35 Manual Accuracy ........... 2 Schedule ............35 Identification ........... 3 Lubrication ........... 35 Controls & Components ......... 4 Cleaning & Protecting ........35 Machine Data Sheet ........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0510ZW (Mfd. Since 9/16)

  • Page 5: Identification

    Be sure keyed washer is directly under spindle nut and spindle nut is tight d) Feed workpiece AGAINST rotation of cutter. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Do not use awkward hand positions. Model G0510ZW (Mfd. Since 9/16)

  • Page 6: Controls & Components

    ON/OFF Buttons: Turn machine ON and OFF. Forward/Reverse (FOR/REV) Switch: Changes spindle direction for specific work applications. Switch is located on motor junction box. Model G0510ZW (Mfd. Since 9/16)

  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0510ZW 1 HP SHAPER Product Dimensions: Weight................................154 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............20-1/2 x 23 x 40 in.
  • Page 8 The information contained herein is deemed accurate as of 9/9/2016 and represents our most recent product specifications. Model G0510ZW PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0510ZW (Mfd. Since 9/16)

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0510ZW (Mfd. Since 9/16)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0510ZW (Mfd. Since 9/16)

  • Page 11: Additional Safety For Shapers

    “ring” type guard. To reduce kickback make shaping cuts with cutter on underside of risk, always use starting pin or pivot board when workpiece to reduce operator exposure to cutter. starting the cut. NEVER start shaping at a corner! Model G0510ZW (Mfd. Since 9/16)

  • Page 12: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- ensure circuit is properly sized for safe operation. loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -10- Model G0510ZW (Mfd. Since 9/16)
  • Page 13 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -11- Model G0510ZW (Mfd. Since 9/16)

  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. -13- Model G0510ZW (Mfd. Since 9/16)

  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart...

  • Page 17: Cleanup

    Figure 8. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0510ZW (Mfd. Since 9/16)

  • Page 18: Site Considerations

    Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Minimum 30" For Maintenance 23" = Electrical Connection Illustration Not To Scale " Figure 9. Minimum working clearances. -16- Model G0510ZW (Mfd. Since 9/16)

  • Page 19: Assembly

    If parts do not seem to work together, try switching parts around (such as cross braces). Rubber Place fence assembly over threaded studs Foot pre-installed in shaper table. Figure 11. Stand fully-assembled. -17- Model G0510ZW (Mfd. Since 9/16)
  • Page 20 IMPORTANT: Once setup, the safety guard height adjusts by loosening the star knob that secures the mounting post. Always position the safety guard as close to the cutter as possible without interfering with your work. -18- Model G0510ZW (Mfd. Since 9/16)

  • Page 21: Preparing Spindle For Test Run

    Remove (2) hex bolts and pulley guard, as shown in Figure 16, to access drawbar nut. Collars Drawbar Pulley Guard Bolt Figure 17. Ensuring spindle is tight. Bolt Figure 16. Location of pulley guard. -19- Model G0510ZW (Mfd. Since 9/16)

  • Page 22: Test Run

    Congratulations! The Test Run is now complete. setup instructions have been performed. Continue to Operations section. Operating an improperly set up machine may result in malfunction or unexpect- ed results that can lead to serious injury, death, or machine/property damage. -20- Model G0510ZW (Mfd. Since 9/16)

  • Page 23: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -21- Model G0510ZW (Mfd. Since 9/16)

  • Page 24: Shaper Cutters Or Router Bits

    Open-End Wrench 26mm ........1 them less compatible for small projects. Open-End Wrench 8mm........1 The Model G0510ZW is ready to use shaper cut- To install shaper cutter: ters when shipped. If you plan on using shaper cutters with your shaper, skip to on this page and DISCONNECT MACHINE FROM POWER! read Installing Cutters.

  • Page 25: Installing Router Bits

    Always check the direction of the cutter rota- Table Conversion instructions on Page 39 to tion before any shaping operation. learn how to do this. The G0510ZW is equipped with a FWD/REV (for- The Model G0510ZW comes with ⁄ " and ⁄...

  • Page 26: Adjusting Spindle Height

    Lock infeed fence with fence lock lever. Elevation Adjustment Lever Figure 22. Spindle elevation adjustment lever. Lock spindle into position with lock knob. -24- Model G0510ZW (Mfd. Since 9/16)

  • Page 27: Straight Shaping

    8'', then stop, assembly. Refer to Fence Alignment on Page 42 and turn machine OFF. for information on aligning fences. Grizzly offers hold-down accessories, or shop-made hold- When cutter comes to a complete stop, adjust downs can also be used to help guide workpiece.

  • Page 28: Partial Face Removal

    Figure 28. Feeding scrap piece into shaper to test setup. Confirm sample stock has been shaped properly, make any final adjustments, and run workpiece through shaper. Direction Of Feed Figure 30. Partial feed fence adjustment. -26- Model G0510ZW (Mfd. Since 9/16)

  • Page 29: Perimeter Cutting

    There are two types of rub collars—solid and ball-bearing. While the Model G0510ZW comes To cut an edge around workpiece perimeter: with solid rub collars, Grizzly carries an extensive line of ball bearing rub collars as upgrades. See Accessories on Page 32.

  • Page 30: Irregular Shaping

    Swing Starting Pin Collar Rub Collar Between Collar Cutters Workpiece Feed Direction Figure 34. Using rub collar between cutters. Figure 35. Always feed against cutter rotation. -28- Model G0510ZW (Mfd. Since 9/16)
  • Page 31 See Accessories on Page 32. Incorrectly feeding stock—feeding WITH rotation cutter—creates potentially uncontrollable feed situation that may pull stock from your hands. Follow instructions at all times or serious personal injury can occur. -29- Model G0510ZW (Mfd. Since 9/16)

  • Page 32: Pattern Work

    The workpiece must be fixed securely to the jig. Workpiece Figure 37. Position of pattern on workpiece and bearing size determine depth of cut. -30- Model G0510ZW (Mfd. Since 9/16)

  • Page 33: Section 5: Accessories

    ⁄ " Cutting Length Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. C2009— ⁄ " Rabbet NOTICE ⁄ " Bore, 2" Diameter, ⁄...
  • Page 34 C2310—1/4" Tongue and Groove Set ⁄ " Bore, 2" Diameter, 1" Cutting Length Figure 39. Ball bearing rub collars. www.grizzly.com 1-800-523-4777 order online at or call -32- Model G0510ZW (Mfd. Since 9/16)
  • Page 35 Figure 44. T23878 Shaper book. Figure 42. Model H5561 Router Bit Set. www.grizzly.com 1-800-523-4777 order online at or call -33- Model G0510ZW (Mfd. Since 9/16)
  • Page 36 "r. All sizes have a ⁄ " guide bearing. Includes latching wooden case. Figure 48. Model G2371 Board Buddies. Figure 46. Model H5543 6 Pc. Roundover Set. www.grizzly.com 1-800-523-4777 order online at or call -34- Model G0510ZW (Mfd. Since 9/16)

  • Page 37: Section 6: Maintenance

    Figure 49. Boeshield® T-9 spray. or anti-seizing compound on the ways. The fre- quency of lubrication depends on the amount you use the shaper. As a habit, inspect this area at least once a month. -35- Model G0510ZW (Mfd. Since 9/16)

  • Page 38: Section 7: Service

    7. Tighten mounting bolts; relocate/shim machine. 8. Motor fan rubbing on fan cover. 8. Fix/replace fan cover; replace loose/damaged fan. 9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -36- Model G0510ZW (Mfd. Since 9/16)
  • Page 39 1. Inconsistent feed speed. 1. Move smoothly or use a power feeder. the cut. 2. Inconsistent pressure against the fence and 2. Apply constant pressure. rub collar. 3. Fence not adjusted correctly. 3. Adjust fence. -37- Model G0510ZW (Mfd. Since 9/16)

  • Page 40: Pulley Alignment

    Set Screw (1 of 2) Pulley Figure 50. Motor pulley set screw. ⁄ " Tighten set screws and replace spindle pulley cover after pulley is aligned. Deflection Pulley Figure 52. Proper belt deflection for G0510ZW. -38- Model G0510ZW (Mfd. Since 9/16)

  • Page 41: Router Table Conversion

    Un-tighten motor bolt tightened in Step 4, and refer to V-Belt Tension on Page 38 for proper alignment and tensioning. Once belt is aligned, replace motor and spindle pulley guards. -39- Model G0510ZW (Mfd. Since 9/16)
  • Page 42 Bolts Figure 57. Collet snapped into collet nut. Figure 59. Installing table spacers to convert shaper to router table 11. Keep removed table bolts for when convert- ing back to use as a shaper. -40- Model G0510ZW (Mfd. Since 9/16)

  • Page 43: Shaper Conversion

    Use these procedures to convert the Model Insert spindle/drawbar assembly into spindle G0510ZW from a router table to a shaper. cartridge. The Model G0510ZW can still use shaper cutters Thread drawbar nut onto bottom of drawbar without removing table spacers, but you may not with taper side-up.

  • Page 44: Fence Board Alignment

    Figure 62. Example of resurfacing fences on a jointer. -42- Model G0510ZW (Mfd. Since 9/16)

  • Page 45: Replacing Spindle Cartridge Assembly

    Hold your hand under the spindle cartridge and remove the elevation handle by unthread- ing it counterclockwise. Spindle cartridge should drop into your hand. Install new cartridge assembly in reverse order of disassembly. Figure 63. Spindle drawbar cover bolts. -43- Model G0510ZW (Mfd. Since 9/16)

  • Page 46: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -44- Model G0510ZW (Mfd. Since 9/16)

  • Page 47: Wiring Diagram

    ON/OFF SWITCH (viewed from rear) Motor ON/OFF Junction Button FOR/REV Switch Figure 66. G0510ZW ON/OFF button panel Figure 67. Motor junction box wiring with cover (viewed from rear). removed. READ ELECTRICAL SAFETY -45- Model G0510ZW (Mfd. Since 9/16) ON PAGE 44!

  • Page 48: Section 9: Parts

    Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

  • Page 49: Main Parts List

    KEY 4 X 4 X 20 P0510ZW039 ADJUSTABLE HANDLE M12-1.75 P0510ZW097 FLAT BELT 690 X 10MM P0510ZW040 PHLP HD SCR M4-.7 X 16 P0510ZW098 MOTOR PULLEY P0510ZW042 HALF COLLAR P0510ZW099 SET SCREW M6-1 X 10 -47- Model G0510ZW (Mfd. Since 9/16)
  • Page 50 P0510ZW103 HEX NUT M8-1.25 P0510ZW119 TABLE SPACER 1/2 X 1-3/16 X 1/2 P0510ZW104 MOTOR MOUNT PLATE P0510ZW120 ROUTER TABLE SPACER KIT (12-PC) P0510ZW106 HEX BOLT M12-1.75 X 35 P0510ZW121 COUPLING NUT M12-1.75 X 27 -48- Model G0510ZW (Mfd. Since 9/16)

  • Page 51: Labels & Cosmetics

    FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. artwork changes are required, contact us immediately at manuals@grizzly.com. 36 x 32mm...
  • Page 52 -50- Model G0510ZW (Mfd. Since 9/16)
  • Page 53 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 54 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 55: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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