socomec MASTERYS GP4 Installation And Operating Manual
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socomec MASTERYS GP4 Installation And Operating Manual

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MASTERYS GP4
60-120 kVA
EN
www.socomec.com

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Summary of Contents for socomec MASTERYS GP4

  • Page 1 MASTERYS GP4 60-120 kVA www.socomec.com...

  • Page 3: Table Of Contents

    10.5 OPERATION WITH MOTOR GENERATOR (GENSET) ......41 MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 4 13.2 FANS & CAPACITORS ..........54 14. SAFETY ENVIRONMENT 15. TECHNICAL SPECIFICATIONS MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 5: Certificate And Conditions Of Warranty

    UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

  • Page 6: Safety Standards

    For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.

  • Page 7: Description Of Symbols

    Safety requirements for secondary batteries and battery installations. The installer is responsible for ensuring that the battery installation and their operating environ- ment conform to national and international codes and safety standards. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 8 In the event of contact with the eyes, wash immediately with plenty of water and call a doctor. Call a doctor immediately in the event of accidents or illness. Do not dispose of in normal waste stream (symbol WEEE). MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 9: Environmental Requirements And Handling

    ROOM POSITIONING free area ≥ 20cm free area ≥ 80cm UPS OR UPS OR OTHER OTHER CABINET CABINET 130° door UPS OR UPS OR ≥ 150cm OTHER OTHER CABINET CABINET free area MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 10: Handling

    The following instructions must be carried out prior to moving the unit (after initial positioning). Failure to heed this warning could result in the unit falling over, equipment damage, injury and even death. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 11 UNPACKING PROCEDURES MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 12: Electrical Installation

    Unit Input mains magneto-thermal switch. Unit Auxiliary mains magneto-thermal switch. Parallel bus cable. External maintenance by pass switch. Unit output switch. System shutdown switch. 1. Connect signal status to the parallel board. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 13: Electrical Requirements

    III installations, additional external protection must be provided, either on the UPS or in the AC power supply network powering the UPS. The UPS is designed for indoor environmental service conditions according to IEC 60721-3-3 with pollution degree lower or equal to 2 (non-conductive pollution). MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 14 If system shutdown switch is present it is advisable to connect an auxiliary pre-closing contact from the switch to the parallel board. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 15: Backfeed Protection

    Electrical contact data: 2 A 250 V AC. As an option the unit can be delivered with the integrated internal backfeed switches. Refer to 'STANDARD FEATURES AND OPTION'. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 16 Aux Mains terminal board COM2 MAINS Mains switch AUX MAINS Aux Mains switch - XB3 Mains BKF connector COM1 (COM2) (NO2) - XB3 Aux Mains BKF connector (COM1) (NO1) UPS output voltage MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 17 Common Mains protection COMMON MAINS Distribution panel Trip coil Mains terminal board COM2 Aux Mains terminal board COMMON MAINS Mains switch - XB3 Common mains BKF connec- (COM2) (NO2) COM1 UPS output voltage MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 18: Cable Positioning

    ≥10 cm ≥10 cm ≥10 cm 1. Control cables: connections between the cabinets and each unit, alarm signals, remote mimic panel, connection to the BMS (Building Management System), emergency stop, connection to generator. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 19: Overview

    Single unit confi guration BATTERY BATTERY BATTERY CABINET CABINET CABINET Parallel configuration with shared battery BATTERY BATTERY BATTERY CABINET CABINET CABINET Parallel configuration with distributed battery BATTERY BATTERY BATTERY CABINET CABINET CABINET MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 20 MASTERYS GP4 front view Control panel UPS door Luminous status bar MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 21 UPS SWITCHES Input switch (MAINS). Auxiliary mains Input switch (AUX MAINS). Maintenance bypass switch. Output switch. UPS connections WIRING DIAGRAM INPUT AUXILIARY BATTERY MAINS MAINS MAINS UPS OUTPUT MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 22 Ethernet network for service only. USB connector for service only. Backfeed card. POWER SUPPLY FUSE 2A GT / HT BAT. CONNECTION FOR FUSE 10A MAINTENANCE ONLY BACKFEED CONTACT CONNECTION URAP FOR MAINTENANCE ONLY ETHERNET NETWORK MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 23: Connections

    - all the external battery cabinet switches are in OFF position; - the UPS is in maintenance bypass mode (refer to ‘Operating modes’ chapter) Check for presence of voltage before operating. Use cables with tin-plated eyelets for the connections. OPEN MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 24: Ups Connection

    6.1.1 60-80 KVA CONNECTIONS INPUT OUTPUT Tightening torque 15-20 N/m MAINS MAINS max 2 cables per hole 6.1.2 100-120KVA CONNECTIONS INPUT OUTPUT Tightening torque 30-40 N/m MAINS MAINS max 2 cables per hole MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 25: External Battery Connection

    - the cable cross section (refer to ‘Electrical requirements’ chapter). WARNING! Cabling errors with inversion of battery polarity may cause permanent damage to the equipment. Reassemble the plastic terminal block protection. MASTERYS GP4 60-80kVA MASTERYS GP4 100-120kVA MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 26 CABINET CABINET Note! When battery cabinets not supplied by Socomec are used, the installer is responsible for: - checking electrical compatibility; - checking the presence of appropriate protective devices (fuses and switches that ensure the cables are protected from the UPS to the battery cabinet).

  • Page 27: Completion Of The Installation

    6.3 COMPLETION OF THE INSTALLATION Secure the cables with bands CLOSE MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 28: Control Panel

    The control panel can be rotated to provide a front (factory setting, this configuration is mandatory with IP21 protec- tion level) and angled touch screen mounting. 7.1 VERTICAL MOUNT 7.2 ANGLED MOUNT MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 29 The control panel may be damaged if dropped, pierced or broken or comes into contact with liquids. Do not use the control panel with a cracked screen, as it may cause injury. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 30: Display Overview (System) On Parallel

    * Element disappears if converter mode is active ** Not present if batteries are not present ITEM / Touch-screen display DESCRIPTION SEGMENT Unit number (in SYS) UPS (in standalone) Operating Mode Functioning Mode MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 31 “Genset Mode” when the gen set contact is active. Need ADC+SL correctly configured. Shared battery symbol not present if each unit has its own battery. Maintenance alarm. Preventive maintenance is requested. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 32 Load Level 91% - 110% The Load level gauge appears in orange with 5% step resolution Load Level > 111% The Load level gauge appears in red saturating the level above 120% MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 33 If the battery is present and charging, the arrow icon is displayed If the battery is present and discharging, the arrow icon is displayed If a battery alert has occurred, the red icon is displayed MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 34: Menu Tree

    SERIAL NUMBER • • CONFIGURATION SOCOMEC • • REFERENCE UPS REFERENCE • • USER DEVICE REF USER DEV • • LOCATION • • UPS INFO • REMOTE ON REMOTE CTRL • REMOTE OFF MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 35 BOOST TO FLOAT TEMP. COMPENSATION OUTPUT TRANS. • TYPE TRANSFORMER INPUT TRANS. TYPE • MENU AUX TRANS. TYPE • UNITS IN PARALLEL • PARALLEL SYSTEM REDUNDANCY • LEVEL (^). depending on setting MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 36: Menu Function Descriptions

    • MODE: ECO MODE CONTROLS: this function sets/resets the ECO MODE. • MAINTENANCE: ALARM RESET: this function clears the alarm history, LED TEST: this function activates LED flashing for a few seconds, USER REPORT. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 37: Ups Configuration Menu

    • UPS SETTINGS: critical machine settings for output and backfeed. Some parameters cannot be modified when the UPS supplies the load by INVERTER or BYPASS. Wrong configuration in UPS SETTINGS could damage the load or the batteries. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 38: Operating Procedures

    • Select MAINT.BYP.PROCEDURE and press ENTER. • Carry out the operations indicated on the display. NOTE! When an external manual bypass is present: - carry out the procedure described above; - put the switch to position 1. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 39: Extended Out Of Service

    Put Q3 to position 0 when it’s necessary to interrupt the power supply quickly. REMOTE UPS POWER OFF It is possible to interrupt the power supply to the output load using the ADC+SL card. Refer to ‘Standard features and options’ chapter. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 40: Operating Modes

    ECO MODE operation provides very high efficiency, since the application is powered directly from the auxiliary mains via the automatic bypass under normal operating conditions. To activate follow the correct procedure in the control panel. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 41: Converter Mode

    Features and Option chapter). With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GENSET and at the same time to avoid operation from the battery or risks of out-of-synchronisation switching on to the bypass. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 42: Standard Features And Option

    Redundant Bypass Ventilation Electrical Factory-installed option only Anti-intrusion installation kit Mechanical Factory-installed option only 1. These options have to be installed in option slots on the main unit (unit 1 by default). MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 43: Adc+Sl Card

    • Inputs must be isolated with basic insulation from a primary circuit up to 277 V. • IN1 is duplicated, giving the possibility to link the UPS POWER OFF signal to other equipment, for example. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 44 NOTE! Inputs and relays can be re-programmed depending on requirements. Contact your SOCOMEC after-sales service to change Input/Output programming. Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible on the MODBUS table.
  • Page 45 1. n = unit number BOARD STATUS Board presence is reported through status S064 for slot 1 and S065 for slot 2. In the case of board failure, ‘Option board alarm’ (A062) occurs to prevent malfunctioning. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 46: Net Vision Card

    With the BACnet card fitted in the options slot, the UPS can be monitored from remote stations using the appropriate protocol (BACnet - IDA). 11.7 SOFTWARE OPTION Visit www.socomec.com and enter DOWNLOAD > SOFTWARE > UPS SOFTWARE to find the communication soft- ware suitable for your requirements. NOTE! Before performing any operations, check that the software is compatible with your UPS model.

  • Page 47: Internal Backfeed Protection

    TRIPPED POSITION for Q1 or Q4 when backfeed alarm occurs. To reset, turn to OFF position and then ON to restart. TRIPPED 11.9 KIT FOR COMMON MAINS 11.9.1 60-80 KVA INPUT MAINS 11.9.2 100-120 KVA INPUT MAINS MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 48: External Maintenance Bypass

    The transformer cannot be connected to the output on individual UPS units connected in parallel configuration. For connection details refer to the transformer terminal board diagram. 11.12 IMD IMD (Insulation Monitoring Device) is reccomended for IT systems. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 49: Neutral Kit

    11.13.2 100-120 KVA lexan protection 11.14 GROUND NEUTRAL To deal with different plant needs, a connection bar between Neutral and Protection Earth is available as an option (see figure). For further information contact SOCOMEC. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 50: Redundant Bypass Ventilation

    The cables coming from the rear of the unit must pass through the appropriate gap. This operation must be carried out: - before wiring operations; - before securing the kit to the unit and the floor. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 51: Troubleshooting

    The UPS is running on battery. Load is supplied by batteries. A020: BATTERY TEMPERATURE ALARM Battery temperature is greater than the threshold. If temperature is measured using ADC+SL, verify NTC is still connected, otherwise, check the internal UPS temperature. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 52 A057: INTERNAL BACKFEED DETECTION There is a backfeed problem with the rectifier. Please contact the Service Dept. A059: UPS POWER OFF The UPO emergency input on ADC+SL has been activated. A060: WRONG CONFIGURATION MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 53 A062: OPTION BOARD ALARM There is a communication problem with the option board. Please contact the Service Dept. A063: SPARE PARTS NOT COMPATIBLE Spare parts are not registered on the UPS or are not compatible. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 54: Preventive Maintenance

    (premises, usage or load type) are abnormal or harsh for the equipment. It is advisable to replace consumables as follows Consumable part Years AC and DC capacitor 1. Based on operation of the unit according to the manufacturer’s specification. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...

  • Page 55: Safety Environment

    The crossed-out trash bin symbol at right is placed on this product to encourage users to recycle compo- nents and units whenever possible. Please be environmentally responsible and recycle this product through your recycling facility as its end of life. For any questions regarding the disposal of the product, contact SOCOMEC.

  • Page 56: Technical Specifications

    1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout ≤ 80% Pn 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. MASTERYS GP4 60-120 kVA - Ref.: IOMMASGPXX07-EN 01...
  • Page 60 *IOMMASGPXX07-EN 01* IOMMASGPXX07-EN 01 01.2018...

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