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Char-Broil 7201560 Assembly Manual
Char-Broil 7201560 Assembly Manual

Char-Broil 7201560 Assembly Manual

Smoker, bbq and grill

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Tools needed for
2 Adjustable Wrenches
7/16" Open-End Wrench
Flat Screwdriver
WARNING
CALIFORNIA PROPOSITION 65
1. This product is produced with or contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
WARNING
All surfaces can be hot during use. Use protection
as required to prevent burning.
Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.
SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
P/N 42804297 (10-02-07)
assembly:
Smoker, BBQ and Grill
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.
NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers
can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
07201560
04201101
1-800-241-7548
.

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Summary of Contents for Char-Broil 7201560

  • Page 1 Tools needed for assembly: 2 Adjustable Wrenches 7/16” Open-End Wrench Flat Screwdriver WARNING CALIFORNIA PROPOSITION 65 1. This product is produced with or contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2.
  • Page 2: Parts List

    STOP! Missing a part? No need to go back to the store! The store where you made your purchase does not stock parts for this item. If you need parts, whether they are missing or damaged, call the Customer Service toll free Help Line.
  • Page 3 FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface during assembly.
  • Page 4 Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack upward, parallel to leg braces. With the aid of a helper, place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it meets the leg braces.
  • Page 5 Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and secure with remaining cotter pin.
  • Page 6 Attach Firebox Top Assembly to Firebox Bottom Assembly using eight 1/4-20x3/4” hex-head bolts as shown below. Firebox Top Assembly Firebox Bottom Assembly NOTE: Smoker chamber and firebox doors not pictured for clarity. Diamond Fire Plate Installation - For models without Diamond Fire ignitor accessory, part number 22504850.
  • Page 7 NOTE: Smoker chamber door not pictured for clarity. From inside the smoker chamber, slide the smokestack through the large hole. Align the two holes in the smokestack plate with the holes in the chamber and secure with two 1/4-20x3/4” hex-head bolts outside the chamber and 1/4-20 flange nuts inside.
  • Page 8 NOTE: Smoker chamber door not pictured for clarity. Install grate support screws in the four rear holes and two front-center holes in the smoker chamber. Use six #10-24x1” screws and #10 flange nuts. NOTE: Smoker chamber door not pictured for clarity. Attach shelf brackets to outer holes on front of smoker chamber using two 1/4-20x1-1/4”...
  • Page 9 NOTE: Smoker chamber door not pictured for clarity. First, attach shelf slats to the two outer holes in shelf brackets using two #10-24x1” screws and #10-24 flange nuts per slat. DO NOT FULLY TIGHTEN SCREWS. Second, fully tighten hex-head bolts on shelf brackets (installed in previous step).
  • Page 10 Hang grease clip from holes on bottom right side of smoker chamber. A 12 oz. soup or vegetable can will fit nicely into clip to collect grease. If logo plate is not already installed, insert logo plate pins into two holes in lower right corner of smoker chamber door. Press logo plate clips onto pins until snug against inside of door.
  • Page 11 NOTE: Smoker chamber door not pictured for clarity. If you wish to grill in the smoker chamber, place two of the three wire fire grates into bottom of smoker chamber. Place two large porcelain cooking grates into chamber, resting them on the grate support screws.
  • Page 12 Firebox Cooking Grate Installation for Grilling: NOTE: Firebox door not pictured for clarity. Insert small porcelain cooking grate into firebox. Small Porcelain Cooking Grate (1)
  • Page 13: Hardware List

    HARDWARE LIST Hardware is shown actual size. You may have spare hardware after assembly is complete. Leg Cap Hole Plug Logo Plate Clip Cotter Pin Qty: 2 Qty: 1 Qty: 2 Qty: 2 Wood Handle Spacer (Already installed) Qty: 4 Flat Washer 1/4-20 1/4-20...
  • Page 14: Grill Maintenance

    Preparing and Using Your Silver Smoker Before cooking with your Silver Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.
  • Page 15 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 90 Days LIMITED warranty Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240...
  • Page 16 Char-Broil, LLC • Columbus, GA 31904 • Assembly Instructions © 2007 Printed in China...

This manual is also suitable for:

Silver smoker 07201560