Char-Broil 463270309 Product Manual
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Char-Broil 463270309 Product Manual

Char-Broil 463270309 Product Manual

Char-broil gas grill user manual
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™;
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463270309
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 30 minutes
®
®
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2008
09/02/08 • 80007448
TM REVISION 00

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Summary of Contents for Char-Broil 463270309

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur.

  • Page 5: For Your Safety

    LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. •...
  • Page 8 WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

  • Page 9: Spider Alert

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. CONTROL PANEL VALVE In some areas of the country, spiders or small insects have been...

  • Page 10: Grilling Guide

    GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
  • Page 11 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 12 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.
  • Page 13 GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description 1 BOTTOM SHELF 1 TANK SCREW, F/ BOTTOM SHELF 2 CASTER, LOCKING 2 CASTER, FIXED 1 CART LEFT SIDE PANEL 1 GROMMET, F/ REGULATOR HOLE 1 CART RIGHT SIDE PANEL 1 CART LOWER BACK PANEL 1 FRONT BRACE 1 HEAT SHIELD, F/ TANK 1 LEFT RAIL, F/ LCS 500 GREASE...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf.
  • Page 18 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel 1/4-20x1/2” screw 7mm lock washer 7mm flat washer This step requires two people to lift and position grill head...
  • Page 19 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps.
  • Page 20 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers, 1/4” nuts, shown A. Attach rear of shelf using one Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large Under main control panel, attach front of shelf and fascia using one 1/4-20x3/4”...
  • Page 21 First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.
  • Page 22 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B. Electrode Sideburner Ignitor Wire Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front.
  • Page 23 Inside of cart, insert rear shield tab into left slot on upper of lower back panel. beneath grease tray opening in upper back panel, shown A. left rails under front brace with three #8x3/8” self-tapping screws, shown B. Tank heat shield Note: some parts omitted Cart lower back panel Left rail...
  • Page 24 Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart right side panel with the nut and cap, shown A. Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.
  • Page 25 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Note: Some parts omitted for clarity of illustration LP CYLINDER IS SOLD SEPARATELY.
  • Page 26 On back of grill, slide grease tray into opening in upper back panel. Unscrew electronic ignition cap Replace the cap. on cart right side panel. Insert AA battery into ignitor, negative (—) end first. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.

  • Page 27: Troubleshooting

    Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from •Damaged hose. cracked/cut/burned hose. Gas leaking from LP •Mechanical failure due to rusting or cylinder.
  • Page 28 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light •Faulty electronic ignition circuit. using ignitor. •Sparking somewhere other than between burner and electrode. •See “GAS ISSUES:” on previous page. Burner(s) will not match light. •Improper method of match-lighting. Sudden drop in gas •Out of gas.
  • Page 29 Troubleshooting - Integrated Electronic Ignition Problem (Ignition) Possible Cause SECTION I •Battery not installed No sparks appear at properly. any electrodes when burner control knobs are turned to ; no noise can be heard •Dead battery. from spark module. •Battery cap not installed properly.
  • Page 30 NOTES...

  • Page 31: Registration Card

    REGTEMP REV00...

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