Char-Broil 463221311 Product Manual
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Char-Broil 463221311 Product Manual

Char-Broil 463221311 Product Manual

Char-broil gas grill user manual
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PRODUCT
GUIDE
MODEL
46322131
t
Sears
Item
No. 16155
Sears
Model
No. 415.16155110
KSN
No. 02619884-6
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber.
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®;
Char-Broil@; American Gourmet®;
Bandera®;
Brush Hawg®; CB 940®; Char-Diamonds@;
Char-Broil
Charcoal/Gas®;
Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express@; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®;
Magneto@; New Braunfels Smoker Company®;
Patio Bistro@; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED@; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series®; Sure2Burn@; The Big Easy@; U@; Wild West Tradition@; and the following marks:
The following are trademarks
of W.C. Bradley Co.:America's
Legendary
Barbeque CompanyTM; Advantage
SeriesTM; Auto-Clean
TM
;Chef Tested TM; Commercial
Series TM;Designer Series
TM
;; Diamond Flame TM;Double ChefTM; Everybody Outside
TM
; FastStartTM;
FlavorMaster
TM
; Front Avenue
TM
; Grill 2 Go® Advantage TM;
Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; Infrared. Grilling's Juicy Little SecretTM; Incredible Taste. Infallible ResultsTM; Infrared InsideTM; Let's Grill
Something
TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM;
SureFireTM; TorchforkTM ; TrentinoTM; Universal Grill PartsTM; You Bring the Party
TM
TEC TMis a trademark of Tec Infrared Grills.
Protected under one or more of the following U,S, Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,331,108; 6,484,900; 6,595,197; 6,640,803; 6,729,873; 6,792,935; 6,951,213;
6,935,327; D405,643;D406,005;D406,009 ; D413,043;D413,229;D414,982;D415,388;D416,164;D416A41; D417,587;D417,588;D422,516; D423,274;D423,876;D428,303;D430,772;D435,396;D436,004;D438,059;
D438,060;D438,427; D439,110;D442,505; D443,179;D443,354;D443,464;D448,614;D448,615; D448,616;D448,975;D449A92; D451,759;D454,028; D454,031;D455,205;D455,206;D456,202;D460,312; D460,313;
D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551A89; D553A30; D562,619; D562,628; D613,116
Canada:D97,504;D99,355;D102,037;D104,200;D108,377; 2 ,315,567;OtherPatents Pending,@2010 W.C.BradleyCompany
@2010 Char-Broil,LLC Columbus,GA 31902
Printed in China
Assembly instructions@2010
07/26/10
QG651-001-040801

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  • Page 1 6,935,327; D405,643;D406,005;D406,009 ; D413,043;D413,229;D414,982;D415,388;D416,164;D416A41; D417,587;D417,588;D422,516; D423,274;D423,876;D428,303;D430,772;D435,396;D436,004;D438,059; D438,060;D438,427; D439,110;D442,505; D443,179;D443,354;D443,464;D448,614;D448,615; D448,616;D448,975;D449A92; D451,759;D454,028; D454,031;D455,205;D455,206;D456,202;D460,312; D460,313; D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551A89; D553A30; D562,619; D562,628; D613,116 Canada:D97,504;D99,355;D102,037;D104,200;D108,377; 2 ,315,567;OtherPatents Pending,@2010 W.C.BradleyCompany @2010 Char-Broil,LLC Columbus,GA 31902 PRODUCT MODEL Sears Sears IMPORTANT: Fill out the product record information below.
  • Page 2 For Your Safety ... Grilling Guide ... Use and Care ... Limited Warranty ... Parts List ... Parts Diagram ... Assembly ... Troubleshooting ... Registration Card ... Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

  • Page 3: California Proposition

    CALIFORNIA P ROPOSITION 65 1.Combustion by-products produced whenusing this productcontainchemicalsknownto the Stateof California to causecancer, b irth defects,andother reproductive harm. 2.This productcontainschemicals, and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
  • Page 4 First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.

  • Page 5: Rotisserie C Ooking

    Outdoor grilling i sreally q uite simple. You'll succeed with burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With experience, youwill l earn how towork withyour g rill, c reating more imaginative meals a llthetime.This knowledge makes u p theartofgrilling.
  • Page 6 Cooking onyour n ew grill i sahands-on experience, recommended toremain o utside w ithyour g rill w hile cooking. Grilling c anbeaffected b ymany e xternal conditions. Incold weather, youwillneed more heat t oreach anideal c ooking temperature, and grilling m ay take longer. The meat's i nternal temperature and thickness canalso affect cooking t imes.

  • Page 7: Routine Care

    WhyClean? We've a llheard t hesaying, "anounce o fprevention isworth a pound o fcure." T his isgreat a dvice w hen itcomes t okeeping your g rill c lean. Routine Care Periodic cleaning ofthis grill i snecessary, asgrill f ires canoccur when grease a nd food debris c ollect inthebottom ofthegrill.
  • Page 8 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
  • Page 9 LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 10 Hold coupling nut and regulator as shown for properconnection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 11 For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. •...
  • Page 12 Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. Turn controls and gas source or tank OFF when not in use.
  • Page 13 cAuTioN SPIDER ALERT! If you notice thatyour grill is getting hard to light or thatthe flame isn't as strong as it should be, take the time to check and clean the ventud's. CONTROLPANEL In someareasof the country,spidersor small insectshavebeen knownto create"flashback" p roblems.The spidersspinwebs,build nestsand layeggs in the grill'sventuritube(s)obstructing the flow of gasto the burner.Thebacked-upgascan ignitein the venturibehind thecontrolpanel.This is knownasa flashbackand it candamage...

  • Page 14: Disclaimer Of Implied Warranties

    This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15 i Key Qty Descriptiono 1 FIREBOX MAIN BURNER-TUBEBURNER 1 MAIN BURNER-BARBURNER 1 ELECTRODE, F/TUBE BURNER 1 ELECTRODE, F/BAR BURNER CARRY OVER TUBE 1 CONTROL PANEL, MAIN 1 ELECTRONIC IGNITIONMODULE 1 BUTTON, F/IGNITION MODULE 1 SHEILD, F/ELECTRONIC IGNITIONMODULE 1 HOSE VALVE REGULATOR ASSEMBLY BEZEL F/CONTROL KNOB CONTROL KNOB 1 TOP LID...
  • Page 16 @©©©©© / RR...
  • Page 17 1/4"-20x2-3/8"machine screws and 1/4"-20flange nuts at front,and (2) 1/4"-20x2-3/8"machine screws and 1/4"-20 " Placebottomshelf betweenside panelswith cut out holefor LPcylinderon left.Attachto left and rightside panelswith (4) flange nuts at rear. ForFront Door BraceAssembly RightSide Panel screws. Thenattachto bottomshelfwith (2) #8-32x3/8"sheet metal screws. "...
  • Page 18 screws, " Hook t ank e xclusion wires o nto the metal taps onlower back p anel, attach other ends t obottom s helf with #8-32x3/8" #8-32x3/8" SheetMetalScrews Qty.2 flange nuts. " Placefront door braceas shown.Attachto left and rightsidepanelswith 1/4"-20x2-3/8"machine screws and 1/4"-20 LowerBackPanel FrontDoorBrace sheet metal...
  • Page 19 Turnassemblyupsidedown. InsertBent U Pin intothe castermountingplateto lock it in place,ShownA. Spin thecasterclockwiseintothe threadson the bottomshelfuntilsecure. Removethe BentU Pin and repeatfor remaining casters. Makesurethe two lockingcastersare securedat the rearand the non-locking castersare securedat thefront.After all 4 castersare secureremovethe BentU Pinand save for futuremaintenance. FixedCaster Left Side Panel Caster Pin...
  • Page 20 + Standcart upright. + This step requirestwo peopleto lift and positiongrill headonto cart. " Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethecart. Attachwith 1/4"-20x1/2" screws. Grill Head 1/4"-20×1/2"Screw Qty: 4...
  • Page 21 • Attachtowelbar to rightsideshelfwith 1/4-20x1/2"Screws, 7ramlock washers and 7ramflat washers (A). " Hooksidewallof shelf oversupportbracketson sideof firebox(B). " Insidefireboxattachrightside shelfwith (3) 7ram fire washers and 1/4-20x1/2"screws, as shown(C). At backof firebox,attach the rightsideshelf with (1) 7ramfire washer and 1/4-20x1/2"screw, as shown (B). "...
  • Page 22 " Hooksidewallof sideburnershelfoversupportbracketson sideof firebox(A). " Insidefireboxattachsideburnershelfwith (3) 7ramfire washers and 1/4-20x1/2"screws, as shown(B). At back of firebox,attach the sidebumershelfwith (1) 7ramfire washer and 1/4-20x1/2"screw, as shown(A). " Attachsideburnershelfwith 1/4-20flange nuts, as shown(C). SupportBracket 1/4-20x1/2" 1/4"-20 MachineScrew FlangeNut Qty. 4 Qty: 4 FiberWasher Qty.
  • Page 23 " Attachsideburnerbezeland valvewith #8-32x3/8"SS screws (A). " Placesideburnerinto shelf.Makesurevalve is insidesideburnertube.Attachsideburnerwith #8-32wing nut (B). Hookventuri clip to sideburnertubeand aroundmanifold.Attachsideburnerignitorwire (C). " Presssideburnercontrol knobontovalvestem (D). " Placegrateontosideburnershelf (E). Sideburner Bezel Sideburner Valve #8-32X3/8"SS Screw #8-32Wing Nut Qty.2 Qty. 1 Sideburner Control Knob Clip Sideburner Grate Sideburner...
  • Page 24 • Attachhandleto doorwith #10-24x1/2"machine screws, 5ram flat washers and 5ram lock washers (A) • Inserthinge pinon bottomshelf into holein door. Pressupperhinge pin in front door brace,align hingeholeon top of door,and releasehingepin into door. Him!e Pin hole Left Handle Left Door Hinge Pin hole 5ramLock Washer 5mm Flat Washer...
  • Page 25 " Placeheattentsovertube burners by insertingtabs intoslots in front of firebox.Oppositeendsof heattentsrest on pins in back of firebox. NOTE:Thereis no heattent over bar burner. " Placecookinggratesonto graterests. " Insertendsof WarmingRackpivotwire intoholesin sides of gril lid. Insertendsof WarmingRackleg wire intoholesin sides of firebox.
  • Page 26 • Attachthe heatshieldto greasetraywith #8-32x3/8"sheet metal screws (A). " Placegreasepaninto greasetray,thenplacethetray intothe cart (B). GreasePan " LPtank is sold separately. U seonlywith an OPD(over-fillprotectiondevice)equippedLP tank.Filland leak-check beforeattaching to grill and regulator.See Use and Caresection to correctly LeakTest and perform the Burner Flame Check. "...

  • Page 27: Troubleshooting

    EIVlERGENCIIES= if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. cracked/cut/burned hose. Gasleakingfrom LP , Mechanical f ailuredue to rustingor cylinder. mishandling. Gasleakingfrom LP , Failureof cylindervalve from cylindervalve.

  • Page 28: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. , Sparks,but notat electrodeor at full strength. Burner(s)will not • See "GAS ISSUES:"on previouspage. matchlight. • Matchwill not reach. • Impropermethodof match-lighting. Suddendrop in gas , Outof gas.

  • Page 29: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark , Deadbattery. module. , Buttonassemblynot installedproperly. , Faultysparkmodule. SECTION II • Outputlead Nosparksappearat connectionsnot any electrodeswhen connected. ElectronicIgnitionButton is pressed;noisecan be heardfrom spark module.
  • Page 31 1. [] GasGrill/Parrilla a gas/Gril au gaz 2. [] Electric Grill/Parrilla el6ctrica/Gril 61ectrique 3. [] Smoker/Ahumador/Fumoir 4. [] Charcoal Grill/Parrilla a carb6n/Barbecue au charbon 5. [] Charcoal SmokeriAhumador a carb6n/Fumoir au charbon 6. [] Outdoor Fireplace/Chimenea para exteriores/Foyer ext6rieur 7. [] Cooker/Fryer/ CocinaJfreidora/ Cuiseur/Friteuse 8.
  • Page 32 Register your product to receive a special offer www, ¢harb roi I, ¢0 /regi ste...

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