Char-Broil 11201566 Product Manual
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Char-Broil 11201566 Product Manual

Char-Broil 11201566 Product Manual

Char-broil charcoal grill user manual
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Product Guide
Model 11201566
Tools needed for assembly:
Phillips & Flat Head Screwdriver
Adjustable wrench
Pliers
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal indoors can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles, or tents.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®;
Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®;
Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The
Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the
Party™; SureFire™; Universal Grill Parts™ TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending. © 2008 W.C. Bradley Company
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
®
®
1-800-241-7548
.
TM REVISION 00
42804522 - 09/25/09

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Summary of Contents for Char-Broil 11201566

  • Page 1: Product Record Information

    The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Product Record Information ......1 For Your Safety ........2 Safety Symbols.

  • Page 3: Preparing To Use Your Smoker

    Preparing and Using Your American Gourmet Deluxe Smoker Before cooking with your American Gourmet Deluxe Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

  • Page 4: Cooking Tips

    COOKING TIPS Building Your Fire Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 4 pounds (approximately 50 - 60 briquettes) to start your fire, adding more as needed. If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes.

  • Page 5: Smoker Maintenance

    GRILL MAINTENANCE Frequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning inside of smoker. Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling.

  • Page 6: Limited Warranty

    LIMITED WARRANTY LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 7: Parts List/ Parts Diagram

    PARTS LIST Key Qty Description RIGHT LEG LEFT LEG SHELF AXLE WHEEL WHEEL CAP LEG BRACE FIREBOX SUPPORT GRILL BASE FRONT SHELF FRONT TABLE SUPPORT CHARCOAL TRAY CHARCOAL GRATE CHARCOAL GRATE ADJUSTER COOKING GRATE WARMING RACK GRILL LID SMOKESTACK BRACKET SMOKESTACK SMOKESTACK DAMPER SPRING...

  • Page 8: Assembly

    ASSEMBLY FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly.
  • Page 9 Put axle rod (item #4) through the holes on the right legs. Put wheels (item #5) onto the axle rod (item #4) and place the wheel caps (item #6) over the axle rod ends. Install leg braces (item #7), with support flange towards center of grill, onto the legs using eight M6 x 15mm Phillips head bolts. Do not fully tighten screws until Step 6 is complete.
  • Page 10 Install firebox support bracket (item #8) onto the holes on the left legs using two M6 x 15mm Phillips head bolts. Do not tighten bolts until Step 6 is completed. Install grill base (item #9), with firebox opening towards left side, on top of the legs using four M6 x 15mm Phillips head bolts. Install two M6 x 15mm Phillips head bolts and M6 hex nuts through grill base (item #9) and flange on leg braces (item #7)..
  • Page 11 Attach front shelf (item #10) to front of grill base using two M6 x 15mm Phillips head bolts. Attach table supports (item #11) with slotted holes towards front shelf using four M6 x 15mm Phillips head bolts. Attach push handle (item #27) onto the firebox lid (item #25) using two M6 x 15mm Phillips head bolts.
  • Page 12 Attach smaller handle (item #26) to the firebox lid using two M5 x 12mm Phillips head bolts and M5 hex nuts. Attach firebox lid stop (item #24) using one M5 x 12mm Phillips head bolt and M5 hex nut.
  • Page 13 Attach air shutter (item #31) onto the firebox door (item #30) using one M6 x 15mm Phillips head bolt and M6 hex nut. Do not over-tighten air shutter, air shutter should move freely. Attach door latch (item #33) using one M5 x 12mm Phillips head shoulder bolt and M5 hex nut as illustrated. Connect firebox door hinge (item #29) to the outside of the door (item #30) and firebox base (item #34) using four M5 x 12mm Phillips head bolts and M5 hex nuts.
  • Page 14 Connect firebox lid (item #25) and firebox base (item #34) using six M6 x 15mm Phillips head bolts. Connect firebox and grill base (item #9) together using six M6 x 15mm Phillips head bolts.
  • Page 15 Connect firebox support (item #8) with firebox base (item #34) using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install smokestack bracket (item #18) into grill lid (item #17 using two M6 x 15mm Phillips head bolts and M6 hex nuts.
  • Page 16 Install smokestack (item #19) onto the smokestack bracket (item #18). To install the temperature gauge (item #22), insert into center hole on grill lid (item #17), then turn it clockwise to upright position.
  • Page 17 Attach grill lid handle (item #23) using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install grill lid (item #17) on grill base (item #9) using two M8 x 23mm Phillips head shoulder bolts.
  • Page 18 Attach the charcoal tray (item #12) to charcoal grate (item #13) by hooking tray edges onto the grate frame. END VIEW Use charcoal grate adjusters (item #14) to lower charcoal grate assembly into grill base (item #9). Rest charcoal grate adjusters on supports in grill base (item #9).
  • Page 19 Install the warming rack (item #16) inside the grill lid (item #17). Insert the cotter pins through the holes from the outside of grill lid (item #17). Align the warming rack support arm holes with the holes on the side panel of grill base (item #9). Using two M6 cap nuts, two M6 washers, and two M6 x 15mm Phillips head shoulder bolts.
  • Page 20 Place firebox charcoal grate (item #32) inside the bottom of firebox. Place firebox cooking grills (item #28) inside the top of the firebox base (item #34).
  • Page 21 Insert grease cup holder (item #35) into holes on right leg brace (item #7). Place a tin can (not included) on the grease cup holder. A tin can must be placed under the grease drain hole at all times. (Tin can not included) Congratulations.
  • Page 22 THIS PAGE INTENTIONALLY BLANK...

  • Page 24: Registration Card

    REGTEMP REV00...

This manual is also suitable for:

10201571-50American gourmet deluxe 11201566

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