Char-Broil 463620809 Product Manual
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Char-Broil 463620809 Product Manual

Char-broil gas grill user manual
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463620809
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2008
TM REVISION 00
12-10-08 • 80018123

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Summary of Contents for Char-Broil 463620809

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur.

  • Page 5: For Your Safety

    LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank"...
  • Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.

  • Page 7: Safety Tips

    WARNING For Safe Use Of Your Grill And To Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. •...

  • Page 8: Match-Lighting

    WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

  • Page 9: Spider Alert

    • Porcelain grates: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use non-abrasive scouring powder for stubborn stains. • Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

  • Page 10: Grilling Guide

    GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
  • Page 11 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 12 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.
  • Page 13 GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description 1 FIREBOX BOWL 1 GRILL LID 1 LOGO PLATE 1 HOSE/VALVE/REGULATOR ASSY 1 CONTROL PANEL, MAIN 1 BURNER 1 ELECTRODE/COLLECTOR BOX 2 SIDE SHELF 2 MOUNTING BRACKET, LF/RB 2 MOUNTING BRACKET, RF/LB 1 CART LEG, UPPER LEFT, W/O TANK BRACE 2 WHEEL 1 AXLE ROD 1 SIDE BRACE F/ TANK RETAINER...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left Leg ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" screw and #10-24 flange nut. ‘...
  • Page 18 Front Panel Lay front legs down on the floor Fit front panel between legs. Attach with #10-24x2’’ Machine screws and #10-24 Flange nuts. #10-24 Flange Nut Qty. 4 #10-24x2” Machine Screw Qty. 4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ Machine screws and #10-24 Flange nuts. Wheels Turn assembly upside down.
  • Page 19 Control Panel Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24X2’’ Machine screws and #10-24 Flange nuts. Tighten all screws. #10-24 Flange Nut Qty. 4 #10-24x2” Machine Screw Qty. 4 Valve/Hose/Regulator and Ignitor Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’...
  • Page 20 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32X3/8’’ Sheet metal screws. Heat Shield Attach heat shield with #10-24x1/2’’ Machine screws and #10-24 Flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ Wing nut. Tank Exclusion Wire Heat Shield Wing Nut...
  • Page 21 Burner ,Firebox and Control Knob Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 Fiber washers and #10-24x1/2’’ Machine screws. Insert #10-24x1-1/4’’ Machine screws from outside the firebox, then fasten with #10-24 Flange nuts and 5x15 Fiber washers from the inside( A ).
  • Page 22 Shelves Attach mounting brackets to side shelf with #8-32x3/8’’ Sheet Metal Screw and Side Shelf Bushing (A). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Back of leg with 1/4’’-20x1-1/4’’ Screws and 1/4’’-20 Flange Nuts (B). Repeat above steps for another side. 1/4’’-20x1/2’’...
  • Page 23 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ Machine screws, 5x15 Fiber washers and #10-24 Flange nuts. The center flat portion of the hinge should be at the bottom(see inset). 5x15 #10-24X1/2” Fiber Washer Machine Screw Qty. 8 Qty.
  • Page 24 Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. Hinge Pin Qty. 2 Hitch Pin Qty. 2 Heat Tent and Cooking Grate Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Place cooking grate onto firebox.
  • Page 25 Hang grease cup clip from bottom of firebox and place grease cup into grease clip Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY.

  • Page 26: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.

  • Page 27: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. PIEZO PUSH-BUTTON AND ROTARY: •...
  • Page 28 NOTES...
  • Page 29 NOTES...
  • Page 30 NOTES...

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