Fischer Panda 15000i PVK-U Manuals

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Fischer Panda 15000i PVK-U Manual (180 pages)

Brand: Fischer Panda | Category: Portable Generator | Size: 8 MB

Panda 15000I PVK-U System
1
Current Revision Status
2
Table of Contents
3
General Instructions and Regulations
12
Safety First
12
Tools
14
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
16
Customer Registration and Guarantee
16
Technical Support
16
Caution, Important Information for Start-Up
16
Safety Instructions - Safety First
17
Safe Operation
17
Observe Safety Instructions
17
Personal Protective Clothing (PPE)
17
Cleanliness Ensures Safety
17
Safe Handling of Fuels and Lubricants
18
Exhaust Fumes and Fire Protection
18
Safety Precautions against Burns and Battery Explosions
19
Protect Your Hands and Body from Rotating Parts
19
Anti-Freeze and Disposal of Fluids
19
Implementation of Safety Inspections and Maintenance
20
Warning and Instruction Signs
20
Special Instructions and Hazards of Generators
20
Protective Conductor and Potential Equalisation
21
Protective Conductor for Panda AC Generators
21
Switch off All Loads While Working on the Generator
21
Potential Equalisation for Panda AGT DC Generators
21
Safety Instructions Concerning Cables
22
General Safety Instructions for Handling Batteries
22
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
23
When an Adult Stops Breathing
24
Basics
25
Intended Use of the Machine
25
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
25
Trained Persons
25
Operator/Owner
25
User
26
Components of the I-System
26
Panda Transport Box
27
Bolted Fischer Panda Transport Box
27
Fischer Panda Transport Box with Metal Tab Closure
28
Opening the MPL Sound Insulation Capsule
28
Opening the GFK Sound Insulation Capsule
29
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
30
Instructions for the Starter Battery for Extended Downtimes
31
Measures for Short Downtimes
31
Measures for Medium Term Downtimes / Hibernation
31
Courses for Preservation
32
Measures for Removing Surface Protection after Medium Term Downtimes
32
Months)
32
Measures for Extended Downtimes / Decommissioning
33
Courses for Preservation
33
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
33
The Panda Generator
35
Type Plate at the Generator
35
Description of the Generator
36
Right Side View
36
Icotek Kel
37
Left Side View
38
Front View
39
Back View
40
View from above
41
Details of Function Units
42
The Panda Icontrol2 Panel
42
The Cooling System
43
Components of the Fuel, Air Intake and Exhaust System
44
Components of the Electrical System
45
Components of the Lubrication System
46
Sensors and Switches for Operating Surveillance
47
Operation Instructions - See Panda Icontrol Panel Manual
48
Daily Routine Checks before Starting - See Panda Icontrol Panel Manual
48
Starting Generator - See Panda Icontrol Panel Manual
48
Stopping the Generator - See Panda Icontrol Panel Manual
48
Installation Instructions
49
Personal Requirements
49
Hazard Notes for the Installation
49
Environmental Protection
51
Placement
52
General Instructions
52
Preparing the Base - Placement
52
Advice for Optimal Sound Insulation
52
Connections
54
Fuel System Installation
54
The Following Items Need to be Installed
54
Connection of the Fuel Lines at the Tank
56
Position of the Pre-Filter with Water Separator
56
Generator DC System Installation
56
Connection of the Starter Battery Block
57
Connection of the Remote Control Panel - See Separate Control Panel Manual
59
Ignition Switch at Generators with 24 V Start System
59
Connection of Electrical Components
60
Connection of the External Radiator
61
Installation Pmgi Inverter - See Separate Pmgi Inverter Manual
61
Installation of the Cooling System
61
The Cooling System / General Instructions
61
Radiator Baseplate
61
Determining the Size of the Radiator
62
Radiator Design
62
Radiator Types
62
Installation Location for Radiators for Roof, Side, or Underfloor Mounting on the Vehicle
63
Roof Installation
63
Installation on the Vehicle Wall
65
Underfloor Installation of Radiator
66
Installation Location for Radiator in the Vehicle Wall or Cabin Wall
67
Installation Location for Radiator in a Tunnel
68
Installation Location for Generators of the PVK-UK Series
69
Coolant Hoses
69
Connection of the External Radiator
69
Coolant Expansion Tank
70
Installation of a Coolant Temperature Indicator
70
Permissible Coolant Temperatures
70
Coolant Pump
70
Radiator Fan
71
Anti-Freeze and Corrosion Protection
71
Logging the Temperature Values During Initial Start-Up
71
Custom Installations
72
External Heat Exchangers
72
External Engine Pre-Heater
72
Keel Cooling
72
Installation Schematics
73
Installation for Vertical Radiator Installation
73
Installation for Mounting the Radiator under the Vehicle
74
Installation Schematic for Roof Mounted Radiator with Expansion Tank
75
Installation Radiator with Intercooler -Schematic Sample Vertical Radiator
75
Exhaust Installation
76
Isolation Test
76
Set into Operation
77
Generator Operation Instruction
79
Personal Requirements
79
Hazard Notes for the Operation
79
General Operating Instruction
79
Operation at Low Temperatures
79
Pre-Heating the Diesel Motor
80
Tips Regarding Starter Battery
80
Light Load Operation and Engine Idle
80
The Soot of the Generator Is Due to the Fact that
80
To Prevent the Soot of the Generator Following Steps Should be Observed
80
Generator Load for a Longer Period and Overload
80
Protection Conductor
81
Operating Control System on the Fischer Panda Generator
81
Instructions for Capacitors - Not Present at All Models
81
Checks before Start, Starting and Stopping the Generator
81
Maintenance Instructions
83
Personal Requirements
83
Hazard Notes for the Maintenance and Failure
83
Environmental Protection
85
Maintenance Requirements
85
Maintenance Interval
85
Checking Oil-Level
85
Refilling Oil
87
After the Oil Level Check and Refilling the Oil
87
Replacement of Engine Oil and Engine Oil Filter
87
After the Oil Change
90
Verifying the Starter Battery and (if Necessary) the Battery Bank
90
Battery
90
Check Battery and Cable Connections
90
Check Electrolyte Level
91
Check Electrolyte Density
92
Ventilating the Fuel System
92
Replacement of the Fuel Filter
94
Optional Fuel Filter with Sight Glass
94
Rreplacing the Air Filter
96
Ventilation of the Coolant Circuit / Freshwater
96
V-Belt Replacement for the Internal Cooling Water Pump
99
Replacing the Operating Current Relays
100
Replacing the Fuses
101
Generator Failure
103
Personal Requirements
103
Hazard Notes for the Maintenance and Failure
103
Environmental Protection
105
Tools and Measuring Instruments
105
Overloading the Generator
105
Overloading the Generator with Electric Motors
105
Generator Voltage Fluctuations and Monitoring
106
Automatic Voltage Monitoring and Auto-Shut down
106
Starting Problems
106
Fuel Solenoid Valve
106
Stop Solenoid - Optional
107
Damage to Starter Motor
108
Dirty Fuel Filter
108
Troubleshooting Table
109
Generator Output to Low
109
Generator Voltage Fluctuates
109
Generator Is Not Able to Start a Electric Motor
109
Diesel Motor Fails to Start
109
Starter Motor Is Turning the Engine, but Generator Fails to Start
109
Motor Does Not Achieves Enough Speed During Starting Process
110
Motor Runs Irregular
110
Motor Speed Drops
110
Motor Runs in off Position
110
Motor Stops by Itself
111
Sooty Black Exhaust
111
Generator Must be Shut off Immediately if
111
Tables
113
Technical Data
113
Coolant Specifications
114
Coolant Mixture Ratio
115
Engine Oil
115
Engine Oil Classification
115
Operating Range
115
Quality of Oil
115
Fuel
116
Inverter Panda Pmgi
117
Safety Instruction
118
Type Plate
118
Front Side/Connection Side Pmgi 230 V - Representative Picture
119
Alternative Front Side/Connection Side Pmgi 400 V - Representative Picture
119
Alternative Front Side/Connection Side Pmgi 120 V/240 V - Representative Picture
120
Socket Pins of the Pmgi
120
Pmgi AC out
120
Pmgi Input
121
Control
122
External PE/N Bridge
122
Back Side - Top Side
123
Settings for the Use of Igenerators with Power Inverter
124
Settings in the Victron VE Configure II Software - General
124
Uninterrupted AC Power (UPS Function)
124
Dynamic Current Limiter
124
Settings in the Victron VE Configure II Software - Inverter
125
Assist Current Boost Factor
125
Operation Manual
126
Primary Remarks / Winter Operation
126
Load at the Pmgi
126
Automatic Start
126
Status Leds
126
Cooling of the Pmgi
126
Installation of the Pmgi
127
Cooling Water Connection Schema - Vehicle Generator
127
1Integration of a Water Cooled Pmgi Inverter into the Cooling System
127
2Cooling Water Scheme if the Radiator Is Higher than the Generator /Inverter
128
Inverter
128
4Cooling Water Scheme for PVK-UK Igenerators
129
5Cooling Water Connection Schema - Marine (PMS) Generator
130
Electrical Connection
131
1Connection to a System with RCD at Pmgi with PEN Jumper
131
2Connection to a System with RCD at Pmgi Without PEN Jumper
131
3Connection to a System with Isolation Control at Pmgi with PEN Jumper
132
4Connection to a System with Isolation Control at Pmgi Without PEN Jumper
132
Technical Data
132
General Data
132
Generator Specification
132
Pmgi out
133
Pmgi Protections
139
Short Circuit
139
Panda Icontrol2
141
Current Revision Status
142
Hardware
142
Safety Instructions for the Panda Icontrol2
143
Personnel
143
Safety Instructions
143
General Operation
145
The Panda Icontrol2 Panel
145
Starting Preparation / Checks (Daily)
146
Marine Version
146
Vehicle Version
146
Operation
147
Switching the Controller on and off
147
The Default Display Screen
147
Operating Modes
148
Stand-By Mode
148
Start-Up Mode
149
Override Mode
150
Operation Mode
150
Panda I-Generator with Electro-Magnet Clutch (Optional)
152
Stop Mode
153
Autostart Mode
153
Other Operating Functions
155
Set-Up Menu
155
Setting the Brightness of the Backlight ("Backlight" and "Dimtime")
156
The Configuration Menu ("Config")
157
The Network ID
157
Saving Settings and Exiting the Set-Up Menu ("Save & Exit")
157
Activating/Deactivating the Autostart Function ("Autostart")
157
Resetting the Service Interval ("Service")
159
Priming the Fuel System ("Prime Fuel")
160
Selecting and Saving a Unit for the Temperature Value Output
160
Icontrol2-Emergency-Stop
160
Installation
163
Personnel
163
Hazard Warnings for Installation
163
Disposal of the Components
164
Panda Icontrol2 Panel with Installation Housing
165
Terminal Assignments on the Panda Icontrol2 Panel
165
Dimensions
166
Wiring of the Panda Icontrol2 Controller
167
Terminal Assignments on the Panda Icontrol2 Controller
168
Terminal Assignment of 18-Pin Connector
168
Fischer Panda Standard Bus
168
Fischer Panda CAN Bus
168
Master and Slave Panels
169
Start-Up
169
Maintenance
171
Maintenance of the Icontrol2 Controller
171
Cleaning the Icontrol2 Controller
171
Maintenance of the Icontrol2 Remote Control Panel
171
Warnings and Error Messages
173
Warnings
173
Examples of Warnings on the Display
173
Warning Messages
174
Faults
174
Error Messages
175
Warning and Fault Thresholds
175
Bus Errors
176
The Error Memory of the Icontrol 2 Panel
176
How to Get to the Error Memory of the Icontrol2 Panel
177
How Are Stored Errors Displayed
177
How Do I Exit the Error Memory after Having Read the Entries
177
Can I Delete the Error Memory
177
Where Are the Errors Stored
177
In Which Language Are the Stored Errors Displayed
177
Is It Possible to Upgrade an Old Igenerator Model by the Error Memory
178
Annex
179
Technical Data
179
Technical Data for Icontrol2 Control Unit
179
Technical Data for Icontrol2 Remote Control Panel
179

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Fischer Panda 15000i PVK-U Manual (180 pages)

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