Major Swift S2 MJ71-190 Operator's Manual & Parts List

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Operators Manual & Parts List
SWIFT ROLLERMOWERS
MJ71-190, MJ71-190FM
MJ71-240, MJ70-240FM
MJ71-540
MJ71-400
MJ71-340

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Summary of Contents for Major Swift S2 MJ71-190

  • Page 1 Operators Manual & Parts List SWIFT ROLLERMOWERS MJ71-190, MJ71-190FM MJ71-240, MJ70-240FM MJ71-540 MJ71-400 MJ71-340...
  • Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
  • Page 3: Table Of Contents

    Contents Introduction Thank you Safety Aspects Intended use Product Identification Machine Serial Numbers Register Your Product and Warranty Online Product Specifications Tractor Requirements Safety Machine Safety Labels Hazards associated with operating Grass Cutting Machinery Operating Safely Workstation Regulations for use of the transmission PTO Shaft Safety Driving Safely on Public Roads Operating the Machine...
  • Page 4 EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.
  • Page 5: Thank You

    (see “Product Specifications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine.
  • Page 6: Product Specifications

    Winged models require one hydraulic spool with 1/2” female quick release connection for a single acting ram/rams. Road light kit requires a 12V 7 pin socket. The machine is propelled by using a standard 6 spline 1-3/8” PTO shaft (provided with the machine). www.major-equipment.com...
  • Page 7: Safety

    PTO entanglement hazard - keep clear High oil of PTO drives. pressure ATTENTION! hazard Do not engage drive while in transport position Check the tightness of the Grease points transmission Maximum PTO input Maximum speed Moving parts Shaft alignment www.major-equipment.com...
  • Page 8: Hazards Associated With Operating Grass Cutting Machinery

    Slips and falls often result from: 1. Slippery footing on the ground 2. Cluttered steps and work platforms. The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment. www.major-equipment.com...
  • Page 9: Operating Safely

    Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet.
  • Page 10: Pto Shaft Safety

    4. It is mandatory to read all the safety requirements and the operator’s manual of the machine. 5. If you are not sure how to use the machine, please contact the manufacturer or the dealer. www.major-equipment.com...
  • Page 11: Operating The Machine

    Drivetrain cover A-Frame Gearbox PTO cover PTO shaft Rear roller Strap Roller height adjuster rod Roller height indicator Top Link Blade Front roller Scraper bar Rubber deflector Rear mounted machine shown Lighting kit Hydraulic Ram Wing Rear mounted machine shown www.major-equipment.com...
  • Page 12: Inspections Before Use

    6. Ensure safety guards and flaps are in place at all times where fitted. If these become worn or missing, replace them immediately with new ones. 7. Due to the corrosive nature of grass when cut, wash down the machine when finished mowing, especially when the machine is being stored for a long period of time. www.major-equipment.com...
  • Page 13: Starting Regulations

    3. During the transport and any time the machine shall be raised, the raising device shall be adjusted to assure that the machine is at least 250mm over the ground. Transport Speed Transport Speed of Trailed models should not exceed 25 km/h www.major-equipment.com...
  • Page 14: Operating The Machine/Mowing

    8. After clearing the vicinity of bystanders, relocate the Wing Transport Locking Bars. Lower the wings by hydraulic control. Ensure hydraulic ram is fully closed. (Winged mowers only). 9. Start up the tractor PTO at a low RPM. 10. Build up to operating speed, select a suitable forward gear & proceed to cut grass. www.major-equipment.com...
  • Page 15: Roller And Castor Wheels Adjustment

    VIEW USED IN MANUAL. IF IN DOUBT ASK THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED.
  • Page 16: Maintenance

    Maintenance In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine. It is important to replace worn parts immediately with genuine Major spare parts.
  • Page 17: Replacement Of Wear Parts

    Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions.
  • Page 18: Wing Shafts Alignment

    Grass is down from previous weather Mow in only one direction grass conditions Possible build-up materials under machine Clean the machine Blades mounted incorrectly (cutting edge Change blades so that cutting edge is facing correct against direction rotation) rotation www.major-equipment.com...
  • Page 19 Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
  • Page 20 www.major-equipment.com...
  • Page 21: Mj71 Spare Parts - Single Deck Models

    050918 MJ71 Spare Parts - Single Deck models MJ71-190, MJ71-240 MJ71-240FM www.major-equipment.com...
  • Page 22: Mj71-190

    MJ71-190 - General Assembly www.major-equipment.com...
  • Page 23 MJ71-190 - Underbody Assembly www.major-equipment.com...
  • Page 24 MJ71-190 - Drivetrain and Roller Height Asjuster Assembly www.major-equipment.com...
  • Page 25 5/8F 5/8" FINE NYLOC NUT 58x2FBZP 5/8"x2" FINE BOLT CAT 2 PIN DIA 25.4x110mm 8400STR 8400RM MKII STRAP (2130mm) GREASE NIPPLE M8x1.25 STR AN099/10 LINCH PIN DIA 9.5 CP176-181MG1 45mm INSERT CW39174 DISC SPRING (YELLOW) D281421 DISC SPRING 28x14.2x1.0 www.major-equipment.com...
  • Page 26: Mj71-240

    MJ71-240 - General Assembly www.major-equipment.com...
  • Page 27 MJ71-240 - Underbody Assembly www.major-equipment.com...
  • Page 28 MJ71-240 - Drivetrain and Roller Height Asjuster Assembly www.major-equipment.com...
  • Page 29 5/8F 5/8" FINE NYLOC NUT 58x2FBZP 5/8"x2" FINE BOLT CAT 2 PIN DIA 25.4x110mm 8400STR 8400RM MKII STRAP (2130mm) GREASE NIPPLE M8x1.25 STR AN099/10 LINCH PIN DIA 9.5 CP176-181MG1 45mm INSERT CW39174 DISC SPRING 39x17x4 D281421 DISC SPRING 28x14.2x1.0 www.major-equipment.com...
  • Page 30: Mj71-190Fm

    THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Rev. Drawing No. Route:...
  • Page 31 CP176-181MG1 45mm INSERT FWM12 M12 FLAT WASHER FWM20 M20 FLAT WASHER M12 NYLOC NUT M12x30SZP M12x30 SET BOLT M12x35BZP M12x35 BOLT M20 NYLOC NUT M20x120BZP M20x120 BOLT M6 NYLOC NUT M6x40SZP M6x40 SET BOLT * - further breakdown provided www.major-equipment.com...
  • Page 32: Mj71-240Fm

    MJ71-240FM - General Assembly www.major-equipment.com...
  • Page 33: Mj71 - Wheel Assembly (Sw2-Cw-01)

    M12x35 SOCKET BUTTON HEAD 10.9 RM2-L020 CASTOR TOP M16x40SZP M16x40 SET BOLT 0051300000VR NYLON WASHER 56x31x4 M8 NYLOC NUT 15x6-00-6 WHEEL 364x151mmx 6 PLY (TUBE) M8x40BZP M8x40 BOLT 3026DU 30x34x26 FLANGE BUSH S8874-A M8xDIA 35 U-BOLT (1 3/8") GREASE NIPPLE M8x1.25 STR www.major-equipment.com...
  • Page 34: Mj71 Spare Parts - Mj71-540/400/340

    IFT 410 WING REF DRWG MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. IFT 400 WING REF DRWG SW2-400-WGGA Quantity Date Stock Code: Rev.
  • Page 35: Mj71-340/400/540 Body

    MJ71-340/400/540 Body www.major-equipment.com...
  • Page 36 MJ71-340/400/540 Body www.major-equipment.com...
  • Page 37 MJ71-340/400/540 Body www.major-equipment.com...
  • Page 38 SHAFT COLLAR DIA 35 M8x40BZP M8x40 BOLT 111044 DIA 26-30mm INSERT NL12SP M12 SP NORDLOCK 12HEX109 1/2F HEX 10.9 NL8SP M8 SP NORDLOCK 12x112FSKS 1/2"x1 1/2" FINE SKT HEAD 12.9 S112 CAT 2 PIN DIA 28.5x159mm 190.000.545 PTO GUARD (EXT OVAL) www.major-equipment.com...
  • Page 39: Mj71-540 Wing

    MJ71-540 Wing Right Hand wing shown www.major-equipment.com...
  • Page 40 MJ71-540 Wing Right Hand wing shown www.major-equipment.com...
  • Page 41 550 COVER (WING) M8x16SZP M8x16 SET BOLT SW2-550-CV15 GUARD BASE MOUNT M8x20SKBH M8x20 SKT BUTTON HEAD 10.9 DRV-RC-SWT2-410 SW2-410 DRIVE M8x30SKBH M8x30 SKT BUTTON HEAD 10.9 MJ30-350-WA11 RAM SPACER M8x40BZP M8x40 BOLT RM-RSN3 SHAFT COLLAR DIA 35 NL12SP M12 SP NORDLOCK www.major-equipment.com...
  • Page 42: Mj71-400/340 Wing

    THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Stock Code: Rev. Drawing No.
  • Page 43 THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Rev. Drawing No. Route:...
  • Page 44 M8x20 SKT BTN HD 10.9 8400RM-HG77 M20 HEX ADJUSTER M8x30SKBH M8x30 SKT BTN HD 10.9 DRV-RC-SWT2-410 SW2-410 DRIVE M8x40BZP M8x40 BOLT MJ30-350-WA11 RAM SPACER NL12SP M12 SP NORDLOCK RM-RSN3 SHAFT COLLAR DIA 35 S1215 ROLL PIN DIA 6x40 12HEX109 1/2F HEX 10.9 www.major-equipment.com...
  • Page 45: Mj71-340 Wing

    THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Rev. Drawing No. Route:...
  • Page 46 THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Route: Quantity Date Stock Code: Rev.
  • Page 47 1"x4" FINE BOLT 5/8F 5/8" FINE NYLOC NUT 58x2FBZP 5/8"x2" FINE BOLT GREASE NIPPLE M8x1.25 STR GREASE NIPPLE M8x90x1.25P Left Hand wing MJ71-340 www.major-equipment.com IF IN DOUBT ASK THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY OF MAJOR EQUIPMENT INTL. LTD.
  • Page 48: Mj71 Blades

    BLADE BACK (300 CTR 25 deg) BLD-25025-C BLADE 250xDia 25 (Clk) ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Route: Quantity Date Stock Code: Rev.
  • Page 49: Roller End - Parts List

    M8x12SK M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com...
  • Page 50: Mj71 Scraper Bars

    SW2-400-BSCRPR-03 SCRAPER BAR 2 per MJ71-340 (body) 2 per MJ71-400 (body) 2 per MJ71-540 (body) SW2-400-BSCRPR-05 SCRAPER BAR 2 per MJ71-340 (wing) 4 per MJ71-400 (wing) SW2-540-BSCRPR-01 SCRAPER BAR 4 per MJ71-540 (wing) 6 per MJ71-600 (body + wing) www.major-equipment.com...
  • Page 51 0.248.7500.00 Shim Kit (60.3x71.7) 11 LF135/1 8.2.2.00515 Castle Nut 27 8.5.2.00131 8.5.2.00131 Snap Ring (72x75x2.5) 12 LF135/2 8.3.2.00409 Bolt Washer 25x44x4 13 LF135/19 8.4.1.00993 Parallel Key B 10x8x30 14 M10x20SZP 8.1.1.00054 Bolts M10x20 15 8.5.2.00030 8.5.2.00030 Snap Ring (80x82.5x2.5) www.major-equipment.com...
  • Page 52: Lf205Th-205.874-1.92

    12 8.3.2.00409 8.3.2.00409 Bolt Washer (LF135/2) 27 8.5.2.00131 LF205/27 Circlip (LF135/27) 13 8.4.1.00993 8.4.1.00993 Parallel Key (LF135/19) 0.113.7500.00 14 8.1.1.00054 8.1.1.00054 Bolts M10x20 28 0.113.7500.00 Shim (LF135/16) 15 8.5.2.00030 8.5.2.00030 Snap Ring (LF135/6) 16 8.5.2.00955 8.5.2.00955 Snap Ring (LF135/3) www.major-equipment.com...
  • Page 53 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
  • Page 54 HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 UK OFFICE Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany OFFICE Major Equipment Intl Ltd...

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