Related Manuals for Major MJ36-140
Summary of Contents for Major MJ36-140
- Page 1 Operator’s Manual OSM MJ36-140, MJ36-210 and Parts List WARNING Read this instruction manual thoroughly before using your machine and follow all safety precautions. www.major-equipment.com...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Attaching machine to the Tractor Transport Position Operating the Machine/Mowing Hydraulic Ram Set Up Flow Restrictor Tap Roller adjustment Steel wheel Hydraulics setup Maintenance Machine storage Transmission Bolts Roller (if applicable) Replacement of wear parts Clearing out a blockage Troubleshooting Lubrication schedule www.major-equipment.com... - Page 4 MJ36-210-RH Overview MJ36-140-LH Overview MJ36-210-LH Overview MJ36-140-CFGA Carry Frame RH MJ36-140-CFGA-H Carry Frame LH MJ36-140-RH (MJ36-140-BDGA) MJ36-140-RH (MJ36-140-BDGA) - Parts List MJ36-210-RH (MJ36-210-BDGA) MJ36-210-RH (MJ36-210-BDGA) - Parts List MJ36-140-LH (MJ36-140-BDGA-H) MJ36-140-LH (MJ36-140-BDGA-H) - Parts List MJ36-210-LH (MJ36-210-BDGA-H) MJ36-210-LH (MJ36-210-BDGA-H) - Parts List...
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Page 5: Thank You
(see “Product Specifications” section of this booklet) and driven by an adequate hydraulic pump/motor. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine. -
Page 6: Tractor Requirements
Wrap Hazard Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as drive shafts on the machine. Ensure all guarding is present. www.major-equipment.com... -
Page 7: Operating Safely
Consult your retailer, the Labour Health Service or your nearest equivalent authority for the information about the current safety provisions and specific regulations with in order to ensure personal safety. ALWAYS SWITCH OFF THE TRACTOR ENGINE AND ENGAGE THE PARKING BRAKE BEFORE MAKING ADJUSTMENT TO THE MACHINE. www.major-equipment.com... -
Page 8: Workstation
2. Before starting mowing, make sure that the area is clear of people or animals. 3. It is mandatory to read all the safety requirements and the operator’s manual of the machine. 4. If you are not sure how to use the machine, please contact the manufacturer or the dealer. www.major-equipment.com... -
Page 9: Inspections Before Use
Always check that any imminently dangerous conditions have been eliminated before using the machine. Ensure all guarding is present & the operator is fully aware of the operations of the machine. Always make sure that the hydraulic motor hoses are connected correctly and that the oil flow rate is met. www.major-equipment.com... -
Page 10: Product Identification
Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine. -
Page 11: Eec Certificate Of Conformity For Machines
• being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above. -
Page 12: Machine Safety Labels
On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety alert symbol. DANGER identifies the most serious hazards. To avoid injury, read the manual Rotating blade hazard Moving parts Check tightness of the transmission bolts High oil pressure hazard Grease points Crush hazard www.major-equipment.com... -
Page 13: Key To Main Parts
Key to Main Parts Body Drivetrain cover A-Frame Steel wheel Parking leg Rear roller Carrying arm Breakaway Hydraulic motor Transport locking pin Blade Hydraulic ram www.major-equipment.com... -
Page 14: Blade Rotation
Blade Rotation Blade rotation viewed from underside 1/2") 7MPA MJ36-140 BLADE ROTATION VIEWED FROM UNDERSIDE. CUT WIDTH= 2110mm (6' 11") CUT HEIGHT = 28mm TO 100mm. MAX WIDTH= 3965mm (13') TRANSPORT WIDTH= 1585mm (5' 2 1/2") WEIGHT = 855 kg INPUT = 1400rpm (min) ROTOR SPEED = 1400x1.47 = 2058rpm... -
Page 15: Blade System
B-B ( 1 : 4 ) 5 Blade back bolt 11 Overlap Blade 6 Blade back spacer C-C ( 1 : 4 ) C-C ( 1 : 4 ) Drive-line gearbox Rotor gearbox Oil filler plug Oil level plug www.major-equipment.com... -
Page 16: Operating The Machine
2. Hitch the lower linkage arms to the Machine and connect the top link. Ensure that the locking pins are secure. 3. Connect the hydraulic hoses to the appropriate connections. After use: Parking leg must be extended into parking position when machine is not in use. Parking leg A-frame floatation pin Arms locking pin Parked Position www.major-equipment.com... -
Page 17: Transport Position
250mm over the ground. 4. Make sure that the Transport pin, A-frame pin and Parking leg are secured in transport position as shown. Parking leg A-frame floatation pin Arms locking pin Transport pin Transport Position Transport Position Transport Position Transport Position www.major-equipment.com... -
Page 18: Operating The Machine/Mowing
5. When operating, the machine should be perpendicular or slightly forward to the direction of travel. Correctly set up with Incorrectly set up with stabilisers tightened up loose stabilisers Hydraulic ram Transport locking pin (in transport) Transport locking pin ( when mowing) Mowing Position www.major-equipment.com... -
Page 19: Flow Restrictor Tap
Tension in the spring is set at the factory to cater for the most common cutting conditions. This setting is achieved by keeping the distance of 95mm between the latch and 95mm the nut. To reset the machine into mowing position, reverse slowly until the latch locks in its original place. www.major-equipment.com... -
Page 20: Roller Adjustment
Every model is fitted with a wheel which stops the machine from bottoming out. It must belocated at the front outer edge fo the machine. The wheel is factory set to suit most cutting conditions, however, it can be adjusted if required, to do so remove 4 bolts shown and set to the required height. Steel wheel Adjustment bolts www.major-equipment.com... -
Page 21: Hydraulics Setup
Pay attention to the FLOW direction arrow on your machine as Left hand mounted and Right hand mounted machines have a different flow direction! Replace worn or damaged labels immediately. Connecting the wrong hoses will result in motor/seal damage! Flow hose Free flow return hose RIGHT HAND MOUNTED MACHINE LEFT HAND MOUNTED MACHINE MJ36-xxx-RH MJ36-xxx-LH www.major-equipment.com... -
Page 22: Maintenance
Maintenance 040322 In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine. -
Page 23: Transmission Bolts
Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions. -
Page 24: Troubleshooting
Replace blades, in set Excessive vibration New blade or bolts matched with worn blade or bolts Replace blades or bolts in sets Drivelines not phased correctly. Implement and tractor yokes Phase the driveline. Replace if necessary must be in line www.major-equipment.com... - Page 25 Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
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Page 26: Lubrication Schedule
Body Ram link pivot ● Steel wheel ● Carry Arm Pivot Points ● Hydraulic Rams 1 x2 ● ● Roller ● Check oil levels in the gearboxes ● Replace oil in gearboxes CHECK TIGHTNESS OF NUTS ON THE PIVOT CONNECTION DAILY. www.major-equipment.com... -
Page 27: Spare Parts - Mj36
VENDOR MATERIAL MJ36-140-BDGA 140 BODY ASSY (RH) REF DRWG MJ36-140-CFGA VERGE MOWER CARRY FRAME (RH) REF DRWG MJ36-140-RH Overview Item Part No. Description MJ36-140-BDGA 140 BODY ASSY (RH) MJ36-140-CFGA VERGE MOWER CARRY FRAME (RH) 210 VERGE MOWER RH RT NUMBER... -
Page 28: Mj36-140-Cfga Carry Frame Rh
MJ36-140-CFGA Carry Frame RH Item Part No. Description TA-HCM04 CABLE MOUNT OSM-PP-05 LINK PIVOT BOLT MJ36-140-BA01 BREAKAWAY ASM OSM-PP-06 ARM PIVOT BOLT MJ36-140-BDP01 BODY PIVOT (RH) OSM-PP-07 ARM PIVOT BOLT OSM-AF-20 A FRAME (RH) 2882 DIA 30 EXT CIRCLIP MJ36-140-AFP01... -
Page 29: Mj36-140-Cfga-H Carry Frame Lh
MJ36-140-CFGA-H Carry Frame LH Item Part No. Description TA-HCM04 CABLE MOUNT OSM-PP-05 LINK PIVOT BOLT MJ36-140-AFP10-H BREAKAWAY PIVOT (LH) OSM-PP-06 ARM PIVOT BOLT MJ36-140-BA01 BREAKAWAY ASM OSM-PP-07 ARM PIVOT BOLT MJ36-140-BDP01-H BODY PIVOT (LH) 2882 DIA 30 EXT CIRCLIP OSM-AF-01... -
Page 30: Mj36-140-Rh (Mj36-140-Bdga)
MJ36-140-RH (MJ36-140-BDGA) HUB MOUNT MUST BE ATTACHED TO BODY BEFORE GBOX'S ALL BOLTS HOLDING MOTOR/MOUNT LONG 1/2 PLAIN NUTS AND NORLOCKS TORQUE TO 180 N/m MOTOR BOLTS SHOULD FACE OUTWARD TORQUE GBOX BOLTS TO 230 N/m 22mm MUST BE CUT OFF THIS SHAFT FOR MOTOR. -
Page 31: Mj36-140-Rh (Mj36-140-Bdga) - Parts List
USED TO HOLD GEAR TO MOTOR TORQUE TO 180N/m ENSURE "S" MOTOR USED. ENSURE CLUTCH AND MOTOR MJ36-140-RH (MJ36-140-BDGA) - Parts List ENSURE 22mm CUT OFF SHAFT ARE DIRECTION AS MARKED ON 'THICK FLANGE' SIDE OF GBO Item Part No. -
Page 32: Mj36-210-Rh (Mj36-210-Bdga)
MJ36-210-RH (MJ36-210-BDGA) ALL BOLTS HOLDING MOTOR/MOUNT USE LONG 1/2 PLAIN NUTS AND NORLOCKS TORQUE TO 180Nm FACE MOTOR BOLTS OUTWARDS TORQUE GBOX BOLTS TO 230Nm STANDING AT REAR OF MACHINE MOTOR IS ON LEFT www.major-equipment.com... -
Page 33: Mj36-210-Rh (Mj36-210-Bdga) - Parts List
755-DCBLDHXFS-L 755 BLADE (Anti_Clk) 1/2hex10.9 1/2HEX10.9 755-DCBLDHXFS-R 755 BLADE (Clk) 12x112FSKS 1/2"x1 1/2" FINE SOCKET HEAD 12.9 MJ36-140-HDM01 VERGE MOWER MOTOR MOUNT 12x114SKS 1/2"x1 1/4" FINE SOCKET HEAD 12.9 MJ36-140-SW01 STEEL WHEEL 12x134FSKS 1/2"x1 3/4" FINE SOCKET HEAD 12.9 MJ36-140-SW10... -
Page 34: Mj36-140-Lh (Mj36-140-Bdga-H)
MJ36-140-LH (MJ36-140-BDGA-H) ENSURE HUB MOUNT IS ATTACHED TO BODY BEFORE GEARBOXES ALL BOLTS HOLDING MOTOR/MOUNT LONG 1/2 PLAIN NUTS AND NORLOCKS TORQUE TO 180Nm FACE MOTOR BOLTS OUTWARDS TORQUE 5 / 8 BOLTS TO 230Nm CUT 22mm OFF THIS SHAFT FOR MOTOR... -
Page 35: Mj36-140-Lh (Mj36-140-Bdga-H) - Parts List
DISC SPRING WASHER & STRONG LOCKTITE USED TO HOLD GEAR TO MOTOR TORQUE TO 180Nm ENSURE 'D' MOTOR USED MJ36-140-LH (MJ36-140-BDGA-H) - Parts List ENSURE CLUTCH AND MOTOR ARE DIRECTION AS MARKED ENSURE 22mm CUTT OFF SHAFT ON 'THICK FLANGE' OF GBOX Item Part No. -
Page 36: Mj36-210-Lh (Mj36-210-Bdga-H)
D ( 1 : 6 ) TO BODY BEFORE GBOX'S FACE MOTOR BOLTS ALL BOLTS HOLDING MOTOR/MOUNT OUTWARDS LONG 1/2 PLAIN NUTS AND NORLOCKS TORQUE TO 180Nm TORQUE GBOX BOLTS TO 250N/m STANDING AT THE REAR OF MACHINE MOTOR IS ON RIGHT www.major-equipment.com... -
Page 37: Mj36-210-Lh (Mj36-210-Bdga-H) - Parts List
755-DCBLDHXFS-L 755 BLADE (Anti_Clk) 1/2hex10.9 1/2HEX10.9 755-DCBLDHXFS-R 755 BLADE (Clk) 12x112FSKS 1/2"x1 1/2" FINE SOCKET HEAD 12.9 MJ36-140-HDM01 VERGE MOWER MOTOR MOUNT 12x114SKS 1/2"x1 1/4" FINE SOCKET HEAD 12.9 MJ36-140-SW01 STEEL WHEEL 12x134FSKS 1/2"x1 3/4" FINE SOCKET HEAD 12.9 MJ36-140-SW10-H... -
Page 38: Hydraulic Motor Connection For Rh Models
Hydraulic motor connection for RH models MJ36-140-RH and MJ36-210-RH **IMPORTANT INFORMATION FOR MOUNTING MOTOR/CLUTCH** 1/2 x 1 1/4 SKS INSERT M10 GRUB SCREW INTO EACH HOLE WITH LOCKTITE MUST NOT BE TIGHT ON GBOX SHAFT TO ALLOW FOR A LITTLE 'END FLOAT'... -
Page 39: Hydraulic Motor Connection For Lh Models
Hydraulic motor connection for LH models MJ36-140-LH and MJ36-210-LH **IMPORTANT INFORMATION FOR INSERT M10 OVAL POINT GRUB SCREW MOUNTING MOTOR/CLUTCH** INTO EACH HOLE WITH LOCKTITE MUST NOT BE TIGHT ON GBOX SHAFT TO ALLOW FOR A LITTLE 'END FLOAT' 1/2 x 1 1/4 SKS HOLE MUST BE TAPPED M10. -
Page 40: Mj36 Hydraulics
RETURN USED ON: MJ36-140-RH FEMALE ON RETURN MJ36-210-RH IF IN DOUBT ASK THE INFORMATION CONTAINED IN THIS OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A W PERMISSION OF MAJOR EQUIPMENT IN Route: Quantity Date Stock Code: Rev. -
Page 41: Mj36-Hyd01-Lh
3/4" 4800mm ST RETURN FEED USED ON: MJ36-140-LH MJ36-210-LH FEMALE ON RETURN IF IN DOUBT ASK THE INFORMATION CONTAINE OF MAJOR EQUIPMENT INTL. L Vendor: ANY REPRODUCTION IN PART PERMISSION OF MAJOR EQUI Quantity Date Stock Code: Rev. Drawing No. -
Page 42: 755-Dcbldhxfs-L Blade Assembly
755-DCBLDHXFS-L Blade assembly 1 off MJ36-140 Item Part No. Description 1 off MJ36-210-RH BLD-25025-OVL OVERLAP FOR BLADE 250xDia 25 2 off MJ36-210-LH BLD-27020-10-AC BLADE 270xDia 20 (Anti-Clk) BLDB-294-25 BLADE BACK (294 CTR 25 deg) BLDBX-315-25 CROSS BLADE BACK (315 CTR 25 deg) -
Page 43: Mj36 Rollers
MJ36 Rollers Item Part No. Description MJ35-150-ROL01 Roller 1 per MJ36-140 MJ36-210-ROL Roller 1 per MJ36-210 RM-RSN3 Collar 35mm c/w bolt 2 per roller www.major-equipment.com... -
Page 44: Roller End - Parts List
M8x12SKS M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com... -
Page 45: 030W0Md80E564Xd0R Hydraulic Motor 030W0Md80E564Xs0R Hydraulic Motor
Front drain for pumps or motors. Grano 1/8” G Grub screw 1/8” G Rev. 03 Codice Codice Codice Codice Codice Codice Codice Codice Codice Code Code Code Code Code Code Code Code Code Rev. 03.16 www.major-equipment.com HNBR HNBR HNBR HNBR... -
Page 46: Lf205T (205.873) (1.47)
Bearing 6208 (LF135/9) 25 N/A 0.205.7100.00 Name Plate 11 8.2.2.00515 8.2.2.00515 Castle Nut (LF135/1) 26 0.248.7500.00 Shim Kit (60.3x71.7) 12 8.3.2.00409 8.3.2.00409 Bolt Washer (LF135/2) 27 LF135/27 8.5.2.00131 LF205/27 Circlip Parallel Key 10x8x30 13 8.4.1.00993 8.4.1.00993 (LF135/19) 28 LF135/16 0.113.7500.00 Shim www.major-equipment.com... - Page 47 All MAJOR machines must be registered when sold, to ensure that you receive the correct warranty cover and service bulletins. To register your machine for warranty, please go to the SALES & SUPPORT section of our website www.major-equipment.com and enter your details.
- Page 48 Ballyhaunis, Co. Mayo, F35 C891, Ireland Tel: + 353 (0) 9496 30572 info@major-equipment.com UK Office Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: + 44 (0) 1524 850501 ukinfo@major-equipment.com Netherlands Office Major Equipment Intl Ltd (EU)
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