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Summary of Contents for Major CS PRO MJ65-150
- Page 1 Operators Manual & Parts List CS PRO MJ65-150 MJ65-150FM MJ65-150-2R MJ65-210FM MJ65-300...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Operating the Machine/Mowing Top Link position (flotation restrictor) Roller and Castor wheels adjustment Maintenance Machine storage PTO Shaft Maintenance Transmission Bolts Roller (if applicable) Replacement of wear parts Clearing out a blockage Wing shafts alignment (if applicable) Troubleshooting Lubrication schedule www.major-equipment.com... - Page 4 PTO shafts - MJ65 MJ65-150-2R (2 Roller Model) Roller End - Parts List 785-BLD-L Blade assembly 785-BLD-R Blade assembly 785-BLD-L7DE Blade assembly 785-BLD-R7DE Blade assembly 785-BLD-L5 Blade assembly 785-BLD-R5 Blade assembly XBLD-KIT3 JJ.03499 (1.9 3W) LF205TH (205.874) (1.92) LF205TH-S (205.874) (1.92 SHORT) www.major-equipment.com...
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Page 5: Thank You
(see “Product Specifications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine. -
Page 6: Tractor Requirements
Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding is present. www.major-equipment.com... -
Page 7: Operating Safely
Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet. -
Page 8: Workstation
• Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings. • Grease the two profiles and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
Maximum transport speed of the implement is limited to 25-30km/h depending on the model of the machine (observe safety labels on the machine). Trailed Machines only (if applicable) The shaft must not reach the end of the tube or project from this. Ensure the PTO does not bottom when turning www.major-equipment.com... -
Page 10: Inspections Before Use
Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com... -
Page 11: Product Identification
Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine. -
Page 12: Eec Certificate Of Conformity For Machines
• being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above. -
Page 13: Machine Safety Labels
- keep clear of PTO drives. Grease points Check tightness of the transmission bolts High oil pressure Do not engage drive hazard while in transport position Do not engage drive while in transport position Maximum PTO input Moving parts www.major-equipment.com... -
Page 14: Key To Main Parts
Key to Main Parts Body Drivetrain cover A-Frame Gearbox PTO cover Rear roller Blade Rubber deflector www.major-equipment.com... -
Page 15: Blade Rotation
THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Stock Code: Rev. Drawing No. -
Page 16: Blade System
8 Blade pivot bush 3 Gearbox split pin 9 Blade 4 Blade back 10 Overlap Blade 5 Blade back bolt 6 Blade back spacer Drive-line gearboxes Primary gearbox Rotor gearbox Oil filler Oil filler plug plug Oil level Oil level plug plug www.major-equipment.com... -
Page 17: Operating The Machine
4. Check the PTO shaft for length as described previously. Connect the PTO shaft. Ensure PTO check chains are anchored to prevent PTO guarding from rotating. 5. Connect the hydraulic hoses to the appropriate connections (selected models only). www.major-equipment.com... -
Page 18: Transport Position
Doing this removes pressure from the hydraulic system. Failure to use the safety equipment can cause mechanical as well as physical damage. Transport Speed of Trailed models should not exceed 25 km/h. Top Link Position Transport Position Mowing Position Transport Position www.major-equipment.com... -
Page 19: Operating The Machine/Mowing
Adjust the top link so the pin (1) is located in the middle of the slot (2). Lock the position by tightening the lock nut (3). Top links limit the wing lift and prevent damage to wing PTO shafts and gearboxes. Mowing Position Mowing Position Mowing Position www.major-equipment.com... -
Page 20: Roller And Castor Wheels Adjustment
3. Match the height of the roller on both sides of the machine Yoke B and secure it with Bolt A. by checking the position of Arrow C; 5. Repeat this procedure for the other wheel. 4. When adjustment is complete, re-tighten Bolts A and B. www.major-equipment.com... -
Page 21: Maintenance
Maintenance 061120 In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine. -
Page 22: Transmission Bolts
Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions. -
Page 23: Troubleshooting
Check PTO rate & adjust as necessary Noisy machine Rotors bent / broken Replace bent or missing blades Check PTO shafts are aligned correctly Bent PTO shaft Check output shaft on gearboxs are not bent Check driveline between gearboxes is aligned. www.major-equipment.com... - Page 24 Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
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Page 25: Lubrication Schedule
Initially 25 hours 40 hours 80 hours 400 hours points ● ● All PTO Shaft Yoke Ends ● ● PTO tubes ● Roller 2/4/12 ● Castor wheel pivot ● Castor wheel axle ● Check oil levels in the gearboxes ● Replace oil in gearboxes www.major-equipment.com... -
Page 26: Spare Parts - Mj65
(16mm BOLT 21mm RAM) LONGER BUSH ON BODY THAN WING Item Part No. Description MJ65-300-BDGA02 300 CS PRO BODY MJ65-300-WGGA02 300 CS PRO RH WING MJ65-300-WGGA02-H 300 CS PRO LH WING SC75-RAM SWEEPER RAM (3PL) 4418-A CAT 0 TOP LINK www.major-equipment.com... -
Page 27: Mj65-300 Cs Pro Body Assembly
MJ65-300 CS PRO Body assembly **USE 5mm BLADES ON RHINO MACHINES B ( 1:4 ) DRIVE ASSEMBLY www.major-equipment.com... - Page 28 www.major-equipment.com...
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Page 29: Mj65-300 Cs Pro- Body Assembly - Parts List
SHAFT COLLAR DIA 35 NL12SP M12 SP NORDLOCK 111044 DIA 26-30mm INSERT NL8SP M8 SP NORDLOCK 11874 CAT 1/2 LINK PIN 1/2HEX10.9 1/2HEX10.9 * - further breakdown provided 12x112FSKS 1/2"x1 1/2" FINE SOCKET HEAD 12.9 190.000.545 PTO GUARD (EXTENDED OVAL) www.major-equipment.com... -
Page 30: Mj65-300 Cs Pro Lh Wing Assembly
REAR DEFLECTOR (LH) M16x200BZP M16x200 BOLT MJ65-300-PH02 PLASTIC HINGE BLOCK M8 NYLOC NUT MJ65-300-WA24 RAM SLEEVE BUSH M8x12SKS M8x12mm SOCKET HEAD 12.9 RM-RSN3 SHAFT COLLAR DIA 35 M8x16SZP M8x16 SET BOLT 111044 DIA 26-30mm INSERT M8x30SKBH M8x30 SOCKET BUTTON HEAD 10.9 www.major-equipment.com... -
Page 31: Mj65-300 Cs Pro Rh Wing Assembly
MJ65-300-DF10-H REAR DEFLECTOR (LH) M8 NYLOC NUT MJ65-300-PH02 PLASTIC HINGE BLOCK M8x12SKS M8x12mm SOCKET HEAD 12.9 MJ65-300-WA24 RAM SLEEVE BUSH M8x16SZP M8x16 SET BOLT RM-RSN3 SHAFT COLLAR DIA 35 M8x30SKBH M8x30 SOCKET BUTTON HEAD 10.9 111044 DIA 26-30mm INSERT www.major-equipment.com... -
Page 32: Mj65-300 Cs Pro Hydraulics (Cspro-Hyd01)
1/4"x 700mm Str to Block 90 Hydraulic Ram spares Item Part No. Description SC75-RAMSK SEAL KIT FOR SC75-RAM NOTE: Threads on the hydraulic fittings are BSPP. BSPP - British Standard Parallel Pipe Hydraulic rams part numbers are provided on the assembly drawings. www.major-equipment.com... -
Page 33: Mj65-210Fm
MJ65-210FM DRIVE ASSEMBLY www.major-equipment.com... - Page 34 A ( 0.16 : 1 ) ROLLER HEIGHT ADJUSTER ROLLER PIVOT ASSEMBLY www.major-equipment.com...
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Page 35: Mj65-210Fm - Parts List
210 VERGE MOWER ROLLER 8400STR 8400RM MKII STRAP (2130mm) MJ65-300-CW10 CS PRO 300 CASTOR MOUNT AN099/10 LINCH PIN DIA 9.5 RM2-CW-GA01 MAJOR CASTOR WHEEL CW39174 DISC SPRING 39x17x4 (YELLOW) XBLD-KIT6 OVERLAP BLADE KIT DH-10404 DOCUMENT HOLDER 350x85 MJ65-210-LK20 LINKAGE MOUNT (LH) DSR-1-2 1/2"... -
Page 36: Mj65-150 General Assembly
MJ65-150 General Assembly DRIVE ASSEMBLY www.major-equipment.com... - Page 37 MJ65-150 www.major-equipment.com...
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Page 38: Mj65-150 - Parts List
PTO GUARD (EXTENDED OVAL) 190592 PTO HAT 5/8F 5/8" FINE NYLOC NUT 58x2FBZP 5/8"x2" FINE BOLT CAT 1 PIN DIA 19x102mm 8400STR 8400RM MKII STRAP (2130mm) AN099/10 LINCH PIN DIA 9.5 CW29133 DISC SPRING 29x13x3 (YELLOW) DH-10404 DOCUMENT HOLDER 350x85 www.major-equipment.com... -
Page 39: Mj65-150Fm (Front Mount Model)
MJ65-150FM (Front mount model) MJ65-150FM - Parts List Item Part No. Description MJ65-150-CW01 SMALL CYCLONE CASTOR RM2-CW-GA01 MAJOR CASTOR WHEEL FWM12 M12 FLAT WASHER M12 NYLOC NUT M12x30SZP M12x30 SET BOLT JJ.03512 3-WAY BOX RATIO 1:1 LF205TH-S 6 SP 'T' BOX 1.92 (205.874-S) SHORT... -
Page 40: Wheel Assembly (Rm2-Cw-Ga01) (Mj35/Mj61/Mj65Fm Models)
604348 Front mount Walterscheid 2500 MJ65-300FM SB/OR M10x60 8.8 (2920Nm) 40mm axle stub assembly Item Part No. Description 30X62 SEAL 30206 BEARING TWA-052 22205 (57112B1) STUD 22206 (57312B1) 30204 BEARING 1500 SPLIT PIN 20033 CASTLE NUT 20040/1 DUST CAP www.major-equipment.com... -
Page 41: Mj65-150-2R (2 Roller Model)
M8x12SK M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com... -
Page 42: 785-Bld-L Blade Assembly
1/2" FINE NYLOC NUT 12x134FBZP 1/2"x1 3/4" FINE BOLT 12x134FBZP 1/2"x1 3/4" FINE BOLT CW39174 DISC SPRING 39x17x4 (YELLOW) CW39174 DISC SPRING 39x17x4 (YELLOW) M16 NYLOC NUT M16 NYLOC NUT 1 off - MJ65-150 & MJ65-150FM 1 off - MJ65-150 & MJ65-150FM www.major-equipment.com... -
Page 43: 785-Bld-L7De Blade Assembly
M10 NYLOC NUT M10 NYLOC NUT M10x30SKBH M10x30 SOCKET BUTTON HEAD 10.9 M10x30SKBH M10x30 SOCKET BUTTON HEAD 10.9 M16 NYLOC NUT M16 NYLOC NUT 2 off - MJ65-300 2 off - MJ65-300 2 off - MJ65-210FM 1 off - MJ65-210FM www.major-equipment.com... -
Page 44: 785-Bld-L5 Blade Assembly
DISC SPRING 50x25.4x2 DSW50 DISC SPRING 50x25.4x2 M10 NYLOC NUT M10 NYLOC NUT M10x30SKBH M10x30 SOCKET BUTTON HEAD 10.9 M10x30SKBH M10x30 SOCKET BUTTON HEAD 10.9 M16 NYLOC NUT M16 NYLOC NUT 2 off - MJ65-300 2 off - MJ65-300 www.major-equipment.com... -
Page 45: Xbld-Kit3
XBLD-KIT3 Item Part No. Description BLD-25025-OVL OVERLAP FOR BLADE 250xDia 25 XBLD-BB-06 OVERLAP MOUNT BS-2507-03 THREADED BLADE SUPPORT 1/2F 1/2" FINE NYLOC NUT 12x112FSKS 1/2"x1 1/2" FINE SOCKET HEAD 12.9 CW39174 DISC SPRING 39x17x4 (YELLOW) M16 NYLOC NUT www.major-equipment.com... - Page 46 0.248.7500 adjusting washer (60.3x71.7) 0.285.7500 adjusting washer(40.3x61.7) 33109 tapered roller bearing 33109 (45x80x26) 0.175.7500 adjusting washer 45.2x54.8 8.5.1.02368 Circlip Φ45x2.5 8.7.1.00999 double-lip seal 45x80x10 GB-03512-7100 Protective washer GB-03512-2000 Input shaft GB-03512-6001 Bevel gear 9510.204.125 1/2 GAS oil plug+copper washer www.major-equipment.com...
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Page 47: Lf205Th (205.874) (1.92)
11 8.2.2.00515 8.2.2.00515 Castle Nut (LF135/1) 8.5.2.00131 27 8.5.2.00131 LF205/27 Circlip (LF135/27) 12 8.3.2.00409 8.3.2.00409 Bolt Washer (LF135/2) 0.113.7500.00 13 8.4.1.00993 8.4.1.00993 Parallel Key (LF135/19) 28 0.113.7500.00 Shim (LF135/16) 14 8.1.1.00054 8.1.1.00054 Bolts M10x20 15 8.5.2.00030 8.5.2.00030 Snap Ring (LF135/6) www.major-equipment.com... - Page 48 Notes: www.major-equipment.com...
- Page 49 All MAJOR machines must be registered when sold, to ensure that you receive the correct warranty cover and service bulletins. To register your machine for warranty, please go to the SALES & SUPPORT section of our website www.major-equipment.com and enter your details.
- Page 50 Ballyhaunis, Co. Mayo, F35 C891, Ireland Tel: + 353 (0) 9496 30572 info@major-equipment.com UK Office Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: + 44 (0) 1524 850501 ukinfo@major-equipment.com Netherlands Office Major Equipment Intl Ltd (EU)
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