Major CyClone MJ30-630 Operators Manual & Parts Lists
Heavy duty mower
Hide thumbs
Also See for CyClone MJ30-630:
- Operator's manual and parts list (58 pages) ,
- Manual (86 pages) ,
- Operator's manual and parts list (88 pages)
Subscribe to Our Youtube Channel
Related Manuals for Major CyClone MJ30-630
Summary of Contents for Major CyClone MJ30-630
- Page 1 Operators Manual & Parts List CYCLONE HEAVY DUTY MOWER MJ30-630 MJ30-560 CYCLONE CYCLONE CYCLONE CYCLONE...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
-
Page 3: Table Of Contents
Attaching machine to the Tractor Transport Position Operating the Machine/Mowing Additional adjustments Roller and skid setup Maintenance Machine storage PTO Shaft Maintenance Transmission Bolts Roller (if applicable) Replacement of wear parts Clearing out a blockage Wing shafts alignment (if applicable) Troubleshooting Lubrication schedule www.major-equipment.com... - Page 4 MJ30-560/630 Wing - General assembly and Drivetrain Front Guards assembly (MJ30-560/630) MJ30 A-frame buffer (AFB-GA1) MJ30-560/630 Wing PTO assembly (CYC-WDR01) Main PTO shaft (606605) Main PTO shaft (606606) Chain straps Check Chain Hydraulics setup Other spares MJ40T11-347.805-1 TF26A-266.207-1.47 3W TF26A-266.209-1.47 4W www.major-equipment.com...
-
Page 5: Thank You
(see “Product Specifications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine. -
Page 6: Tractor Requirements
Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding is present. www.major-equipment.com... -
Page 7: Operating Safely
Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet. -
Page 8: Workstation
• Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings. • Grease the two profiles and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
4. It is mandatory to read all the safety requirements and the operator’s manual of the machine. 5. If you are not sure how to use the machine, please contact the manufacturer or the dealer. www.major-equipment.com... -
Page 10: Inspections Before Use
Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com... -
Page 11: Product Identification
Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine. -
Page 12: Eec Certificate Of Conformity For Machines
EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above. -
Page 13: Machine Safety Labels
BOLTS AFTER FIRST hazard 8 HOURS OF WORK Check bolts Check the tightness of the transmission Grease points ATTENTION! Do not engage drive while in transport position Do not engage drive while in transport position Maximum PTO input Moving parts www.major-equipment.com... -
Page 14: Key To Main Parts
Key to Main Parts Body Transmission cover A-Frame Gearbox PTO cover Rear roller Strap/Chain Roller height indicator Skid Rubber skirt Guards A-Frame buffer stop Wing Blade www.major-equipment.com... -
Page 15: Blade Rotation
Blade Rotation CENTER BOX ROTATION VIEWED FROM TOP, LOOKING AT MACHINE. Blade rotation viewed from underside Forward MJ30-630 BLADE ROTATION VIEWED FROM UNDERSIDE. CENTER BOX ROTATION VIEWED FROM TOP, LOOKING AT MACHINE. MJ30-560 HR20617+ Forward BLADE ROTATION VIEWED FROM UNDERSIDE. www.major-equipment.com... -
Page 16: Blade System
4 Blade back 10 Undersole disk 5 Blade back bolt 11 Overlap Blade 6 Blade back spacer Drive-line gearboxes Primary gearbox Primary gearbox Rotor gearbox Oil filler Oil filler plug plug Oil level Oil level plug plug MJ30-560 MJ30-630 www.major-equipment.com... -
Page 17: Operating The Machine
3. Connect the machine to the tractor. Ensure no one is standing between the tractor and the Machine. 4. Check the PTO shaft for length as described previously. Connect the PTO shaft. Ensure PTO check chains are anchored to prevent PTO guarding from rotating. 5. Connect the hydraulic hoses to the appropriate connections (selected models only). www.major-equipment.com... -
Page 18: Transport Position
Doing this removes pressure from the hydraulic system. Failure to use the safety equipment can cause mechanical as well as physical damage. Transport Speed of Trailed models should not exceed 25 km/h. Top Link Position Transport Position Mowing Position Transport Position Transport Position www.major-equipment.com... -
Page 19: Operating The Machine/Mowing
Ensure hydraulic ram is fully closed. (Winged mowers only). 9. Start up the tractor PTO at a low RPM. 10. Build up to operating speed, select a suitable forward gear & proceed to cut grass. Mowing Position Mowing Position www.major-equipment.com... -
Page 20: Additional Adjustments
Adjust the length as necessary by using chain adjuster to suit your tractor. Parking stand leg must be fitted and secured with the pin before detaching machine from the tractor. D-shackle Top link Check chains Chain adjusters Parking stand Parking stand pin www.major-equipment.com... -
Page 21: Roller And Skid Setup
If required, connect and adjust the check chains as described previously. Lock tractor arms in position if check chains are not used. Check chains Chain adjusters C:\VaultCAD\Designs\Cyclone\MJ30-350\MJ30-350-GA1.iam Roller Skid Skid adjustment slots Roller height adjustment slots Roller pivot arm GROUND LINE www.major-equipment.com... -
Page 22: Maintenance
Maintenance In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine. It is important to replace worn parts immediately with genuine Major spare parts. -
Page 23: Transmission Bolts
Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions. -
Page 24: Troubleshooting
Check PTO rate & adjust as necessary Noisy machine Rotors bent / broken Replace bent or missing blades Check PTO shafts are aligned correctly Bent PTO shaft Check output shaft on gearboxs are not bent Check driveline between gearboxes is aligned. www.major-equipment.com... - Page 25 Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
-
Page 26: Lubrication Schedule
● ● Spinning undersole disk (0/3) ● ● Hydraulic Ram (0/1/2) ● ● Roller stub axles (2/4/6) ● Castor wheel pivot (0/4) ● Castor wheel axle (0/8) ● Check oil levels in the gearboxes ● Replace oil in gearboxes www.major-equipment.com... -
Page 27: Mj30-630 Overview
420 CYCLONE WING ASSY 2 MJ30-560-BDGA1 560 CYCLONE BODY ASSY 3 MJ30-560-WGGA1LH 560 CYCLONE WING (LH) 4 CY-420-WR CYCLONE WING RAM 5 WS604324 WS-2500 SHEARBOLT / OR 6 8-6-7-00161 3/8" BREATHER PLUG (68085600) 7 S482-A CAT 1-2 TOP LINK www.major-equipment.com... -
Page 28: Mj30-630 Body - General Assembly
MJ30-630 Body - General Assembly www.major-equipment.com... -
Page 29: Mj30-630 Body - Linkage And Drivetrain Assembly
MJ30-630 Body - Linkage and Drivetrain assembly www.major-equipment.com... - Page 30 PTO GUARD (EXTENDED OVAL) 48 1F 1" FINE NYLOC NUT 49 1x512FBZP 1"x5 1/2" FINE BOLT 50 5/8F 5/8" FINE NYLOC NUT 51 58x2FBZP 5/8"x2" FINE BOLT 52 73 CAT 1 PIN DIA 19x76mm 53 81 CAT 2 PIN DIA 25.4x110mm www.major-equipment.com...
-
Page 31: Mj30-560Body - General Assembly
MJ30-560Body - General Assembly MJ30-560 AFTER HR20617 www.major-equipment.com... -
Page 32: Mj30-560 Body - Linkage And Drivetrain Assembly
MJ30-560 Body - Linkage and Drivetrain assembly MJ30-560 AFTER HR20617 www.major-equipment.com... - Page 33 M8 SP NORDLOCK 39 MJ30-560-CVR02 560 BODY COVER 82 S112 CAT 2 PIN DIA 28.5x159mm 40 12HEX109 1/2F HEX 10.9 83 SP220-SIN WELD CLAMP 20 ODx3/8" ID 41 12x112FSKS 1/2"x1 1/2" FINE SKT HEAD 12.9 * - further breakdown provided www.major-equipment.com...
-
Page 34: Mj30-560/630 Wing - General Assembly And Drivetrain
MJ30-560/630 Wing - General assembly and Drivetrain MJ30-560 AFTER HR20617 NOTE: Right hand wing shown www.major-equipment.com... - Page 35 57 M8x25BZP M8x25 BOLT 23 DRV-RC-SWT410 MJ70-410 DRIVE 58 NL12SP M12 SP NORDLOCK 24 MJ30-350-WA11 RAM SPACER 59 NL8SP M8 SP NORDLOCK 25 12HEX109 1/2F HEX 10.9 * - further breakdown provided 26 12x112FSKS 1/2"x1 1/2" FINE SKT HEAD 12.9 www.major-equipment.com...
-
Page 36: Front Guards Assembly (Mj30-560/630)
Item Part No. Description 1 MJ30-630-GRD21 FLAP GUARD MOUNT 2 MJ30-630-GRD60 GUARD RUBBER (BODY) 3 MJ30-630-GRD61 BODY RUBBER CLAMP 4 FWM12 M12 FLAT WASHER 5 FWM12XL M12 FLAT WASHER (EX-LARGE) 6 M12 M12 NYLOC NUT 7 M12x30SZP M12x30 SET BOLT www.major-equipment.com... -
Page 37: Mj30 A-Frame Buffer (Afb-Ga1)
2 CYC-WDR20 SPLINE YOKE DRIVE 3 CYC-WDR30 Z12 SHAFT YOKE 113 PCD COUPLING 5mm 4 MJRC-23-5 5 12HEX109 1/2F HEX 10.9 1/2"x1 1/2" FINE SOCKET 6 12x112FSKS HEAD 12.9 7 NL12SP M12 SP NORDLOCK BODY SIDE YOKE ENDS MUST BE ALIGNED AS SHOWN. www.major-equipment.com... -
Page 38: Main Pto Shaft (606605)
Guard cone; n= Number of ribs 12 376107 QSG-lock complete; size C Shorten SC cone by 1 rib(s) 13 121616 Shear bolt clutch; 56 044321 Safety chain right-hand rotation 90 118745 Instruction manual and Shearing radius 56 mm WARNING decal 14 020454 Hexagon bolt www.major-equipment.com... -
Page 39: Main Pto Shaft (606606)
Guard cone; n= Number of ribs 12 376107 QSG-lock complete; size C Shorten SC cone by 1 rib(s) 13 121616 Shear bolt clutch; 56 044321 Safety chain right-hand rotation 90 118745 Instruction manual and Shearing radius 56 mm WARNING decal 14 020454 Hexagon bolt www.major-equipment.com... -
Page 40: Chain Straps
1/2"-1/4" M/M CONNECTOR 10 EMM14 1/4" M/M CONNECTOR 11 EMM3814 3/8-1/4" M/M CONNECTOR LEFT WING "UP" 12 EMMMT14 1/4" M/M/M CONNECTOR 13 QRM12 1/2" QUICK RELEASE MALE Hydraulic Ram spares Item Part No. Description 1 CY-420-WR-SK SEAL KIT FOR MJ30-420 RAM www.major-equipment.com... -
Page 41: Other Spares
THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Stock Code: Rev. Drawing No. - Page 42 DISC SPRING 28x14.2x1.0 DSW34 DISC SPRING 34x16.3x2 DSW34 DISC SPRING 34x16.3x2 M16 NYLOC NUT M16 NYLOC NUT M16x50BZP M16x50 BOLT M16x50BZP M16x50 BOLT M16x60BZP M16x60 BOLT M16x60BZP M16x60 BOLT 5 off MJ30-630 4 off MJ30-630 4 off MJ30-560 4 off MJ30-560 www.major-equipment.com...
-
Page 43: Mj40T11-347.805-1
MJ40T11-347.805-1 www.major-equipment.com... -
Page 44: Tf26A-266.207-1.47 3W
SNAP RING HOLE 80 UNI7437/DIN472 24 8.6.5.00203 PLUG 1/2"GAS 25 8.7.0.00790 CAP 80X10 26 8.7.1.00624 DOUBLE LIP SEAL 35X52 X7 27 8.7.1.02348 DUST LIP OIL SEAL 45X85X10 28 9440.316.300 COPPER WASHER 13,4X19X1,5 (1/4G) 29 9510.051.501 MAGNETIC PLUG 1/4 GAS DIN908 www.major-equipment.com... -
Page 45: Tf26A-266.209-1.47 4W
DUST LIP OIL SEAL 45X85X10 17 0.814.7102.00 OIL FILLER PLUG 38 9440.316.300 COPPER WASHER 13,4X19X1,5 (1/4G)A4 1 18 1.135.7100.00 PROTECTIVE WASHER 39 9510.051.501 MAGNETIC PLUG 1/4 GAS DIN908 19 8.0.1.00345 BALL BEARING 6209 20 8.0.9.00024 TAPERED ROLLER BEARING 30208 www.major-equipment.com... - Page 47 Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 United Kingdom Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany Major Equipment Intl Ltd Postbus 29, NL-7700 AA...
Need help?
Do you have a question about the CyClone MJ30-630 and is the answer not in the manual?
Questions and answers