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Summary of Contents for Major Verge
- Page 1 Operator Manual & Parts List MAJOR Verge Mowers Verge Major 1400 Verge Major 2000 Verge Major 2650 REV. 00 612...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Machine Set up Adjusting the Rollers Flow Restricor Tap Blade rotation Operating the machine Machine Maintenance P.T.O. Maintenance Shearbolt Replacement Troubleshooting Spare Parts Verge Major 1400 Verge Major 2000 Verge Major 2650 A-Frame and Carry Arms Hydraulics Layout Verge Major Blades... - Page 4 EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.
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Page 5: Thank You
Product Identifi cation Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below:... -
Page 6: Safety
CAUTION, and the safety-alert symbol. To avoid injury, read the manual Rotating blade hazard Moving parts hazard PTO entanglement hazard - keep clear of PTO drives. High oil pressure hazard Max PTO input is 540 RPM Crush hazard www.major-equipment.com... -
Page 7: Hazards Associated With Operating Grass Cutting Machinery
Slips and falls often result from: 1. Slippery footing on the ground 2. Cluttered steps and work platforms. The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment. www.major-equipment.com... -
Page 8: Safe Operation
Keep spline grooves clean and greased so that PTO shaft can connect easily. Besides being described in this manual, the method by which the PTO shaft is connected to the tractor must be checked out with the instructions in the tractor manufacturer’s manual. www.major-equipment.com... -
Page 9: Pto Shaft Safety
Bystanders must not be allowed to lean against or climb onto the machine during transport or while working. Do not al- low bystanders to ride on the machine. MAXIMUM TRANSPORT SPEED MUST NOT EXCEED 30 km/hr (18 MPH) www.major-equipment.com... -
Page 10: Operating The Machine
Always ensure the PTO shaft yoke ends are locked onto the splined shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com... -
Page 11: Key To Main Parts
5. Ensure shear-bolt safety device is fi tted on the machine PTO shaft & not the tractor PTO, as shown on the PTO shaft guarding. 6. Ensure PTO check chains are anchored to prevent PTO guarding from rotating. 7. Connect the hydraulic hoses to the appropriate connection. www.major-equipment.com... -
Page 12: Machine Set Up
5. Tighten lower link stabilizer bars to ensure machine is tight on linkage & ensure that linkage bars are positioned to have machine slightly forward when in mowing position. Correctly set up with stabilisers tightened up Incorrectly set up with loose stabilisers 6. When operating, the machine should be perpendicular or slightly forward to the direction of travel. www.major-equipment.com... -
Page 13: Adjusting The Rollers
Blades must always be timed at 90 degrees to each other as shown in diagram above. Failure to do so can cause the blades to foul and in turn may damage the transmission. 1400 Verge Major 2000 Verge Major 2650 Verge Major www.major-equipment.com... -
Page 14: Operating The Machine
Remove the Transport Locking Pin as previously described. Set the machine to a desired position by hydraulic control or use tractor linkage controls. After clearing the vicinity of bystanders, begin mowing. The operational range of the machine is 140 degrees. Horizontal Position www.major-equipment.com... -
Page 15: Machine Maintenance
3. Align holes and install new shear bolt. 4. Slide yoke shield securely in place IMPORTANT Fit PTO shaft with the shearbolt end connected to the machine as directed on the PTO guarding Use only genuine MAJOR replacement shear bolts. www.major-equipment.com... -
Page 16: Troubleshooting
Check all bolts are fully tightened Noisy machine Wrong PTO rpm rate Check PTO rate & adjust as necessary Bent PTO shaft Check PTO shafts are aligned correctly Check output shaft on gearboxes are not bent Check driveline between gearboxes is aligned. www.major-equipment.com... - Page 17 Replace seal or use a sealant on outside Gearbox leaking Oil seal not sealing in the housing diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
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Page 18: Spare Parts
Spare Parts Verge Major 1400 www.major-equipment.com... - Page 19 Verge Major 1400 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 725-SBLOL 725 SWING BLADE (Anti _Clk) 27 M10x25SZP M10x25 SET BOLT 725-SBROL 725 SWING BLADE (Clk) 28 M12 M12 NYLOC NUT 84RM-RDT DEFLECTOR TUBE 29 M12x100BZP M12x100 BOLT 9GTD...
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Page 20: Verge Major 2000
Verge Major 2000 www.major-equipment.com... - Page 21 Verge Major 2000 ITEM PART NUMBER DESCRIPTION 27 M10 M10 NYLOC NUT 725-SBLOL 725 SWING BLADE (Anti _Clk) ITEM PART NUMBER DESCRIPTION 725-SBROL 725 SWING BLADE (Clk) 28 M10x25SZP M10x25 SET BOLT 84RM-RDT DEFLECTOR TUBE 29 M12 M12 NYLOC NUT...
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Page 22: Verge Major 2650
Verge Major 2650 www.major-equipment.com... - Page 23 Verge Major 2650 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 2600OSM-ROL 2600 OSM ROLLER M10x25SZP M10x25 SET BOLT 725-SBLOL 725 SWING BLADE (Anti _Clk) M12 NYLOC NUT 725-SBROL 725 SWING BLADE (Clk) M12x100BZP M12x100 BOLT 84RM-RDT DEFLECTOR TUBE M12x20SZP...
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Page 24: A-Frame And Carry Arms
34 V601610ENC12B02 V60 SHEAR BOLT 16 38024500 PTO HOOK 35 OSM-LK-32 ROD SPACER 17 49410 HITCH PIN DIA 25x195mm 36 OSM-LK-31 LINK BUSH SPACER 18 5033 CAT 2 PIN DIA 28.5x95mm 37 TA-HCM04 CABLE MOUNT 19 57318B1 M18x1.5 FINE NUT www.major-equipment.com... -
Page 25: Hydraulics Layout
1/4”x2200mm Str to Block 90 HOSE-C 1/4”x3450mm Str to Block 90 HOSE-D 1/4”x1400mm Str to Str 2B-6 3/8” BANJO BOLT 38-B-12185 3/8” BANJO ADAPTOR 38-B-1240 3/8” BANJO ADAPTOR LU003256000 3/8” CHECK VALVE S8841 COPPER WASHER 21x17x1.5 QRM12 1/2” QUICK RELEASE MALE www.major-equipment.com... -
Page 26: Verge Major Blades
Verge Major Blades 725-DCBLD-OV-L 725-DCBLD-OV-R ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 1/2F 1/2” FINE NYLOC NUT 1/2F 1/2” FINE NYLOC NUT 12x212FBZP 1/2”x2 1/2” FINE BOLT 12x212FBZP 1/2”x2 1/2” FINE BOLT BLD-25025-AC BLADE 250xDia 25 (Anti -Clk) BLD-25025-C... - Page 27 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
- Page 28 HEAD OFFICE UK OFFICE NL & GERMANY OFFICE Major Equipment Intl Ltd Major Equipment Ltd Major Equipment Intl Ltd Ballyhaunis, Co Mayo Major Ind. Estate, Heysham, Postbus 29, NL-7700 AA Ireland Lancs, LA3 3JJ, UK Dedemsvaart, Nederland Tel: +353 (0) 9496 30572...
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