Major MJ71-190 Operators Manual & Parts Lists
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Major MJ71-190 Operators Manual & Parts Lists

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Operators Manual & Parts List
SWIFT ROLLERMOWERS
MJ71-190
MJ71-240, MJ70-240FM
MJ71-540
MJ71-400
MJ71-340

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Summary of Contents for Major MJ71-190

  • Page 1 Operators Manual & Parts List SWIFT ROLLERMOWERS MJ71-190 MJ71-240, MJ70-240FM MJ71-540 MJ71-400 MJ71-340...
  • Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.

  • Page 3: Table Of Contents

    Roller and Castor wheels adjustment Maintenance PTO Shaft Maintenance Blade Rotation Wing shafts alignment Greasing Schedule Troubleshooting MJ71 Spare Parts - Single Deck models - MJ71-190, MJ71-240 MJ71-190 MJ71-240 MJ71-240FM MJ71 Wheel assembly MJ71 Spare Parts - Winged Models - MJ71-540/400/340 MJ71-540 - Overview...
  • Page 4 EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.

  • Page 5: Thank You

    Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine.

  • Page 6: Safety

    Width Width Width (HP) Height Blades (kg) Rates (mm) speed (Acres/hr (m/s) at 7mph) MJ71-190 2.0m (6' 6") 1.9m (6' 3") 2.00m (6' 6") 25-70 10-150 MJ71-240 2.5m (8' 2") 2.40m (8') 2.50m (8' 2") 30-80 10-150 MJ71-340 3.48m 3.40m 1.90m...

  • Page 7: Hazards Associated With Operating Grass Cutting Machinery

    Slips and falls often result from: 1. Slippery footing on the ground 2. Cluttered steps and work platforms. The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment. www.major-equipment.com...

  • Page 8: Operating Safely

    Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet.

  • Page 9: Pto Shaft Safety

    4. It is mandatory to read all the safety requirements and the operator’s manual of the machine. 5. If you are not sure how to use the machine, please contact the manufacturer or the dealer. www.major-equipment.com...

  • Page 10: Operating The Machine

    Drivetrain cover A-Frame Gearbox PTO cover PTO shaft Rear roller Strap Roller height adjuster rod Roller height indicator Top Link Blade Front roller Scraper bar Rubber deflector Rear mounted machine shown Lighting kit Hydraulic Ram Wing Rear mounted machine shown www.major-equipment.com...

  • Page 11: Inspections Before Use

    6. Ensure safety guards and flaps are in place at all times where fitted. If these become worn or missing, replace them immediately with new ones. 7. Due to the corrosive nature of grass when cut, wash down the machine when finished mowing, especially when the machine is being stored for a long period of time. www.major-equipment.com...

  • Page 12: Starting Regulations

    3. During the transport and any time the machine shall be raised, the raising device shall be adjusted to assure that the machine is at least 250mm over the ground. Transport Speed Transport Speed of Trailed models should not exceed 25 km/h www.major-equipment.com...

  • Page 13: Operating The Machine/Mowing

    8. After clearing the vicinity of bystanders, relocate the Wing Transport Locking Bars. Lower the wings by hydraulic control. Ensure hydraulic ram is fully closed. (Winged mowers only). 9. Start up the tractor PTO at a low RPM. 10. Build up to operating speed, select a suitable forward gear & proceed to cut grass. www.major-equipment.com...

  • Page 14: Roller And Castor Wheels Adjustment

    VIEW USED IN MANUAL. IF IN DOUBT ASK THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED.

  • Page 15: Maintenance

    1st 40 hours 1st 100 hours 1st 250 hours And every 250 hours thereafter. • Check blades on a regular basis for wear. Replace any damaged or worn parts immediately. www.major-equipment.com...

  • Page 16: Blade Rotation

    Ensure blade rotation and timing (90 degrees) is correct after servicing transmission. See diagrams below. SWIFT ROTATIONS AS OF 340 SWIFT JUNE 2018 400 SWIFT SWIFT ROTATIONS AS OF 340 SWIFT JUNE 2018 MJ71-190 400 SWIFT MJ71-240 MJ71-340 400 SWIFT 540 SWIFT MJ71-400 MJ71-540...

  • Page 17: Troubleshooting

    Check PTO rate & adjust as necessary Noisy machine Rotors bent/broken Replace bent or missing blades Bent PTO shaft Check PTO shaft aligned correctly Bent gearbox shaft Check output shaft on gearboxes are not bent Check driveline between gearboxes is aligned www.major-equipment.com...
  • Page 18 Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...

  • Page 19: Mj71 Spare Parts - Single Deck Models - Mj71-190, Mj71-240

    050918 MJ71 Spare Parts - Single Deck models MJ71-190, MJ71-240 MJ71-240FM www.major-equipment.com...
  • Page 20 MJ71-190 - General Assembly www.major-equipment.com...
  • Page 21 MJ71-190 - Underbody Assembly www.major-equipment.com...
  • Page 22 MJ71-190 - Drivetrain and Roller Height Asjuster Assembly www.major-equipment.com...
  • Page 23 MJ71-190 - Parts List Item Part No. Description DH-10404 DOCUMENT HOLDER 350x85 DSR-1-2 1/2" RATED 'D' SHACKLE SW2-190-BSCRPR-01 MJ71-190 SWIFT SCRAPER DSR-5-8 5/8" RATED 'D' SHACKLE 725-BLD4-FL 725 FIXED BLADE (Anti_Clk) FWM12 M12 FLAT WASHER 725-BLD4-FR 725 FIXED BLADE (Clk)

  • Page 24: Mj71-240

    MJ71-240 - General Assembly www.major-equipment.com...
  • Page 25 MJ71-240 - Underbody Assembly www.major-equipment.com...
  • Page 26 MJ71-240 - Drivetrain and Roller Height Asjuster Assembly www.major-equipment.com...
  • Page 27 5/8F 5/8" FINE NYLOC NUT 58x2FBZP 5/8"x2" FINE BOLT CAT 2 PIN DIA 25.4x110mm 8400STR 8400RM MKII STRAP (2130mm) GREASE NIPPLE M8x1.25 STR AN099/10 LINCH PIN DIA 9.5 CP176-181MG1 45mm INSERT CW39174 DISC SPRING 39x17x4 D281421 DISC SPRING 28x14.2x1.0 www.major-equipment.com...

  • Page 28: Mj71-240Fm

    MJ71-240FM - General Assembly www.major-equipment.com...

  • Page 29: Mj71 Wheel Assembly

    M12x35 SOCKET BUTTON HEAD 10.9 RM2-L020 CASTOR TOP M16x40SZP M16x40 SET BOLT 0051300000VR NYLON WASHER 56x31x4 M8 NYLOC NUT 15x6-00-6 WHEEL 364x151mmx 6 PLY (TUBE) M8x40BZP M8x40 BOLT 3026DU 30x34x26 FLANGE BUSH S8874-A M8xDIA 35 U-BOLT (1 3/8") GREASE NIPPLE M8x1.25 STR www.major-equipment.com...

  • Page 30: Mj71-540 - Overview

    IFT 410 WING REF DRWG MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. IFT 400 WING REF DRWG SW2-400-WGGA Quantity Date Stock Code: Rev.

  • Page 31: Mj71-340/400/540 Body

    MJ71-340/400/540 Body www.major-equipment.com...
  • Page 32 MJ71-340/400/540 Body www.major-equipment.com...
  • Page 33 MJ71-340/400/540 Body www.major-equipment.com...

  • Page 34: Mj71-340/400/540 Body- Parts List

    SHAFT COLLAR DIA 35 M8x40BZP M8x40 BOLT 111044 DIA 26-30mm INSERT NL12SP M12 SP NORDLOCK 12HEX109 1/2F HEX 10.9 NL8SP M8 SP NORDLOCK 12x112FSKS 1/2"x1 1/2" FINE SKT HEAD 12.9 S112 CAT 2 PIN DIA 28.5x159mm 190.000.545 PTO GUARD (EXT OVAL) www.major-equipment.com...

  • Page 35: Mj71-540 Wing

    MJ71-540 Wing Right Hand wing shown www.major-equipment.com...
  • Page 36 MJ71-540 Wing Right Hand wing shown www.major-equipment.com...

  • Page 37: Mj71-540 Wing - Parts List

    550 COVER (WING) M8x16SZP M8x16 SET BOLT SW2-550-CV15 GUARD BASE MOUNT M8x20SKBH M8x20 SKT BUTTON HEAD 10.9 DRV-RC-SWT2-410 SW2-410 DRIVE M8x30SKBH M8x30 SKT BUTTON HEAD 10.9 MJ30-350-WA11 RAM SPACER M8x40BZP M8x40 BOLT RM-RSN3 SHAFT COLLAR DIA 35 NL12SP M12 SP NORDLOCK www.major-equipment.com...

  • Page 38: Mj71-400/340 Wing

    THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Stock Code: Rev. Drawing No.
  • Page 39 THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Rev. Drawing No. Route:...

  • Page 40: Mj71-400/340 Wing - Parts List

    M8x20 SKT BTN HD 10.9 8400RM-HG77 M20 HEX ADJUSTER M8x30SKBH M8x30 SKT BTN HD 10.9 DRV-RC-SWT2-410 SW2-410 DRIVE M8x40BZP M8x40 BOLT MJ30-350-WA11 RAM SPACER NL12SP M12 SP NORDLOCK RM-RSN3 SHAFT COLLAR DIA 35 S1215 ROLL PIN DIA 6x40 12HEX109 1/2F HEX 10.9 www.major-equipment.com...

  • Page 41: Mj71-340 Wing

    THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Rev. Drawing No. Route:...
  • Page 42 THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Route: Quantity Date Stock Code: Rev.

  • Page 43: Mj71-340 Wing - Parts List

    1"x4" FINE BOLT 5/8F 5/8" FINE NYLOC NUT 58x2FBZP 5/8"x2" FINE BOLT GREASE NIPPLE M8x1.25 STR GREASE NIPPLE M8x90x1.25P Left Hand wing MJ71-340 www.major-equipment.com IF IN DOUBT ASK THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY OF MAJOR EQUIPMENT INTL. LTD.

  • Page 44: Mj71 Blades

    BLADE BACK (300 CTR 25 deg) BLD-25025-C BLADE 250xDia 25 (Clk) ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Route: Quantity Date Stock Code: Rev.

  • Page 45: Roller End - Parts List

    M8x12SK M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com...

  • Page 46: Mj71 Scraper Bars

    SCRPR-SQ12-02 SOCKET HEAD SCRAPER MOUNT CW39174 DISC SPRING 39x17x4 (YELLOW) M16 NYLOC NUT M16HEX M16 PLAIN NUT SW2-190-BSCRPR-01 SCRAPER BAR 2 per MJ71-190 SW2-240-BSCRPR-01 SCRAPER BAR 2 per MJ71-240 SW2-270-WSCRPR-01 SCRAPER BAR 2 per MJ71-340 (wing) SW2-400-BSCRPR-03 SCRAPER BAR 2 per MJ71-340 (body)

  • Page 47: Lf205H-205 872-1.92

    0.248.7500.00 Shim Kit (60.3x71.7) 11 LF135/1 8.2.2.00515 Castle Nut 27 8.5.2.00131 8.5.2.00131 Snap Ring (72x75x2.5) 12 LF135/2 8.3.2.00409 Bolt Washer 25x44x4 13 LF135/19 8.4.1.00993 Parallel Key B 10x8x30 14 M10x20SZP 8.1.1.00054 Bolts M10x20 15 8.5.2.00030 8.5.2.00030 Snap Ring (80x82.5x2.5) www.major-equipment.com...

  • Page 48: Lf205Th-205.874-1.92

    12 8.3.2.00409 8.3.2.00409 Bolt Washer (LF135/2) 27 8.5.2.00131 LF205/27 Circlip (LF135/27) 13 8.4.1.00993 8.4.1.00993 Parallel Key (LF135/19) 0.113.7500.00 14 8.1.1.00054 8.1.1.00054 Bolts M10x20 28 0.113.7500.00 Shim (LF135/16) 15 8.5.2.00030 8.5.2.00030 Snap Ring (LF135/6) 16 8.5.2.00955 8.5.2.00955 Snap Ring (LF135/3) www.major-equipment.com...
  • Page 49 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
  • Page 50 HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 UK OFFICE Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany OFFICE Major Equipment Intl Ltd...

This manual is also suitable for:

Mj71-240Mj70-240fmMj71-340Mj71-400Mj71-540

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