Yamaha YXZ 1000R SS Owner's Manual
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Yamaha YXZ 1000R SS Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YXZ10YEXJ
YXZ10YESJ
B0F-F8199-7A

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Summary of Contents for Yamaha YXZ 1000R SS

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YXZ10YEXJ YXZ10YESJ B0F-F8199-7A...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YXZ1000ETS (YXZ10YES) (5Y4AN16W0H0500101–)
  • Page 3 Congratulations on your purchase of the Yamaha YXZ10YEXJ / YXZ10YESJ. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace- setting racing vehicles. With the purchase of this Yamaha, you can now appreciate the high de- gree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
  • Page 5 It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. EBU33130 YXZ10YEXJ / YXZ10YESJ OWNER’S MANUAL ©2018 by Yamaha Motor Co., Ltd. 1st edition, October 2017 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

  • Page 6: Table Of Contents

    EBU31120 Brake pedal ........4-22 CONTENTS Parking brake lever ......4-23 YCC-S system........4-23 LOCATION OF THE WARNING AND Drive select lever and shift paddles ... 4-24 SPECIFICATION LABELS ....... 1-1 Fuel tank cap........4-25 Doors..........4-25 SAFETY INFORMATION ......2-1 Seats ..........
  • Page 7 FOR YOUR SAFETY – Shifting and reverse driving ....6-3 PRE-OPERATION CHECKS....5-1 Dynamic clutch engagement ....6-7 Front and rear brakes ......5-3 Launch system operation .....6-7 Fuel............5-3 Selecting the drive mode....6-10 Engine oil..........5-5 Parking..........6-12 Transmission ........5-6 Loading..........6-12 Coolant ..........5-6 BASIC GUIDE FOR SAFE USE....7-1 Final gear..........
  • Page 8 Axle boots .......... 8-36 Checking the stabilizer bushes...8-52 Checking the spark plugs ....8-37 Upper and lower arm pivot Air filter maintenance......8-38 lubrication (left and right) ....8-53 Cleaning the air filter case check Rear knuckle upper and lower pivot hoses ..........
  • Page 9 CLEANING AND STORAGE ....9-1 Cleaning ..........9-1 Storage ..........9-2 SPECIFICATIONS ......... 10-1 CONSUMER INFORMATION ....11-1 Identification number records .... 11-1 INDEX............ 12-1...

  • Page 10: Location Of The Warning And Specification Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 11 For Europe 15,16...
  • Page 12 19 20 24 23...
  • Page 13 1 YXZ10YEXJ WARNING YXZ1000ET 2018 83.5 kW YAMAHA MOTOR CO.,LTD. 686 kg 2500 SHINGAI,IWATA,JAPAN B57-F155A-40 1 YXZ10YESJ YXZ1000ETS Any part of your 2018 body (arms, legs, 83.5 kW YAMAHA MOTOR CO.,LTD. or head) outside of 705 kg 2500 SHINGAI,IWATA,JAPAN the vehicle can be...
  • Page 14 AVERTISSEMENT Do not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold. YAMAHA 1XD-K8483-00 Toute partie du corps (bras, jambes, tête) se...
  • Page 15 Lors du transport d’une charge : – Réduire la vitesse et prévoir une distance de freinage accrue. – Négocier les virages progressivement et lentement. – Éviter les pentes et les terrains accidentés. Lire le manuel du propriétaire avant de charger la benne. YAMAHA B57-F4897-11...
  • Page 16 Poids nominal brut du véhicule : 1025 kg (2260 lbs) Gross Vehicle Weight Rating: 1025 kg (2260 lbs) maximum (véhicule, poids du pilote, du passager, maximum including vehicle, weight of operator, des accessoires et charge). passenger, accessories, and cargo. YAMAHA B57-F1696-21 YAMAHA B57-F1696-11...
  • Page 17 à l’aide • Reduce speed and allow more room to stop. du bras ou de la jambe. • Turn gradually and slowly. • Avoid hills and rough terrain. YAMAHA 1XD-K7762-10 • Read Owner’s Manual before loading cargo bed. YAMAHA B57-F4897-01...
  • Page 18 WARNING WARNING Any part of your Moving parts can crush body (arms, legs, and cut. or head) outside of Do not operate engine the vehicle can be with guard removed. crushed by the cage/frame. AVERTISSEMENT If you think or feel Les pièces mobiles that the vehicle B42-F817K-00...
  • Page 19 R ea d T i p s G u i de fo r t h e Re cr ea t i o n a l O f f- Hi g hway Ve h i cl e D r i ve r Fol l ow A l l In st r uct i on an d Wa r ni n g s YAMAHA 2MB-F1568-00 B e P r e p a r e d A d j u s t , l o ck a n d n eve r r e m o ve h a n d h o l d .
  • Page 20 Casque et protection des yeux Corps Ceinture de sécurité et vêtements de protection Mains À l’intérieur du véhicule, tenantla poignée de maintien ou le volant. Pieds Sur le plancher ou les repose-pieds, prêts à YAMAHA 2HC-F178A-00 encaisser le choc; portière fermée. YAMAHA 1XD-F1558-10...
  • Page 21 Ne pas dépasser le nombre de places disponibles : 1 passager. Lire le Manuel du propriétaire. Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route. Suivre toutes les directives et tous les avertissements. YAMAHA 2MB-F1568-10 1-12...
  • Page 22 For Oceania 1-13...
  • Page 23 1-14...
  • Page 24 WARNING 1HP-F2259-21 Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame. If you think or feel that the vehicle may tip or roll, brace your feet on the floorboards, and keep your hands on the steering wheel.
  • Page 25 • Never set or allow tire pressure to be below the minimum. Inside the vehicle by holding the steering wheel or handhold. Tire may dislodge from rim. YAMAHA 1XD-K8483-00 OPERATING TIRE PRESSURE: With tires cold, set as follows. • VEHICLE LOAD of 0 kg (0 lb) ~ 195 kg (430 lbs)
  • Page 26 • When loaded with cargo: leg. • Reduce speed and allow more room to stop. • Turn gradually and slowly. 5B4-K7762-00 • Avoid hills and rough terrain. • Read Owner’s Manual before loading cargo bed. YAMAHA B57-F4897-01 1-17...
  • Page 27 R ea d T i ps G ui d e fo r t h e Re cr ea t i o n a l O f f- Hi g hway Ve h i cl e D r i ve r Fo llow A l l In st r u ct i on an d Wa r ni n g s YAMAHA 2MB-F1568-00 B e P r e p a r e d A d j u s t , l o ck a n d n eve r r e m o ve h a n d h o l d .

  • Page 28: Safety Information

    EBU36821 Be a responsible owner As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha YXZ1000R. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating your Yamaha YXZ1000R.
  • Page 29 Before you operate your Yamaha YXZ1000R  Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check country laws for minimum age requirements.
  • Page 30 • Do not drive or ride as passenger after using drugs or alcohol. Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper- ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
  • Page 31 While using your Yamaha YXZ1000R  Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure the passenger is seated, belted, and holding onto the passenger handhold. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by objects your vehicle is passing or crushed by the vehicle itself in a rollover accident.
  • Page 32 • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use only.
  • Page 33  Do not operate the vehicle in fast-flowing water or water deeper than 39 cm (15 in). If you must cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead to loss of control or overturn.
  • Page 34 Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
  • Page 35 Aftermarket tires and rims The tires and rims that came with your YXZ1000R were designed to match the performance ca- pabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 8-56 for tire specifications and more information on replacing your tires.

  • Page 36: Description

    EBU31170 DESCRIPTION EBU31180 Left view 1 2,3 1. Front shock absorber 11.Transmission 2. Brake fluid reservoir 3. YCC-S clutch fluid reservoir 4. Door 5. Shoulder bolster 6. Driver seat belt 7. Cargo bed 8. Muffler 9. Exhaust pipe 10.Engine...

  • Page 37: Right View

    EBU31190 Right view 4 5,6 1. Rear shock absorber 2. Engine oil tank 3. Air filter 4. Passenger seat belt 5. Battery 6. Fuses 7. Coolant reservoir 8. Headlight 9. Fuel tank cap...

  • Page 38: Controls And Instruments

    EBU31200 Controls and instruments 12 10,11 1. Steering wheel 9. Passenger handhold 2. Shift paddle “ ” 10.Helmet indicator light 3. Multi-function meter unit 11.Seat belt indicator light 4. Shift paddle “ ” 12.Light switch 5. Main switch 13.On-Command drive knob 6.

  • Page 39: Instrument And Control Functions

    EBU31217 EBU31231 INSTRUMENT AND CONTROL On position “ ” FUNCTIONS All electrical circuits are supplied with power. The key cannot be removed. EBU31220 Main switch The helmet indicator light comes on and stays on while the key is turned to the on position “...

  • Page 40: Indicator Lights And Warning Lights

    EBU31268 Indicator lights and warning lights 2 3 4 5 6 7 8 9 1. Helmet indicator light “ ” 2. Seat belt indicator light “ ” 1. Shift timing indicator light EBU35450 2. Electric Power Steering warning light “EPS” Neutral indicator light “N”...
  • Page 41 EBU34910 EBU34921 Parking brake indicator light “(P)” Drivetrain icon “ / ” This indicator light comes on when the park- The drivetrain icon indicates what type of ing brake is applied. drive mode is currently selected. When 2WD is selected, the icon will turn off. When 4WD EBU36450 is selected, “...
  • Page 42 “ ” (on), or if the so and allow the engine to idle for about 10 indicator light remains on, have a Yamaha minutes. If the warning light does not go off, dealer check the electrical circuit.
  • Page 43 (see page off. If the warning light does not come on at 4-19). Have a Yamaha dealer check the self- all, comes on in red or blue, or if the warning diagnosis system.
  • Page 44 EPS system. the indicator light does not come on and then The electrical circuit of the warning light can go off, have a Yamaha dealer check the elec- be checked by turning the key to “ ” (on). If trical circuit.
  • Page 45 ” (on). If the warning light does not the indicator light does not come on and then come on and then go off, have a Yamaha go off, have a Yamaha dealer check the elec- dealer check the electrical circuit.
  • Page 46 Stop the vehicle on level ground safely off the main trail, and have the YCC-S system serviced by a Yamaha dealer before further operation. 1. Shift arm pivot If shifting into neutral is impossible using the 2.
  • Page 47 Yamaha means. Otherwise, when the transmis- dealer check the electrical circuit.

  • Page 48: Multi-Function Meter Unit

     tachometer EBU36534 Multi-function meter unit  odometer  two tripmeters  clock  hour meter  voltage display  coolant temperature display  fuel gauge  transmission gear display  shift light control mode  error code display 1. Tachometer 2.
  • Page 49 Speedometer Tachometer 1. Speedometer 1. Tachometer 2. Tachometer red zone The speedometer shows the vehicle’s travel- The tachometer shows the engine speed in ing speed. The speedometer can be set to crankshaft revolutions per minute (r/min). “MPH” or “km/h”. This also changes the When the vehicle is first powered on, the ta- odometer and tripmeter units between miles chometer needle will sweep once across the...
  • Page 50 Red zone: 10500 r/min and above Push the “SELECT” button to switch between the odometer “ODO” and the tripmeters “TRIP A” and “TRIP B” in the following order: Odometer and tripmeters ODO → TRIP A → TRIP B → ODO To reset a tripmeter, set the display to the tripmeter you want to reset, then push the “RESET”...
  • Page 51 Clock, hour meter, voltage display and Push the “MODE” button to switch between coolant temperature display the clock “CLOCK”, the hour meter “HOUR”, the voltage display “VOLTAGE”, and the coolant temperature display in the following order: CLOCK → HOUR → VOLTAGE → coolant temperature →...
  • Page 52 If the voltage display indicates “LO” or “HI”, there may be trouble with the battery charging circuit or the battery may be faulty. If this occurs, have a Yamaha dealer check or repair the vehicle. Coolant temperature display 1. Voltage display This display shows “...
  • Page 53 below 0 °C (32 °F), “LO” will be displayed. Fuel gauge When the coolant temperature is between 122 °C (252 °F) and 128 °C (263 °F), the cool- ant temperature display will flash. In this case, stop the vehicle in a safe place and let it idle for 10 minutes.
  • Page 54 If a problem is detected in an electrical circuit, all the display segments and Shift light control mode fuel level warning indicator start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. Transmission gear display 1. Shift timing indicator light 2.
  • Page 55  Activation point: this function allows you to  Flash: the indicator light flashes when select the engine speed at which the indi- activated. (The indicator light will con- cator light is activated. firm this setting by flashing four times ...
  • Page 56  The tachometer needle will start over at  The tachometer needle will start over at 7000 r/min after 12000 r/min. 7000 r/min after 12000 r/min. 1. Push the “RESET” button to select the 1. Push the “RESET” button to select the desired engine speed for activating the desired engine speed for deactivating the indicator light.
  • Page 57 Error code display  YCC-S system error codes are displayed only when the engine is stopped.  If the display indicates an error code, note the code number and have a Yamaha deal- er check the vehicle. ECB00812 NOTICE If the multi-function display indicates an error code, the vehicle should be checked 1.

  • Page 58: Light Switch

    that the electric starter will not have EBU35471 Light switch “ ” enough power to crank the engine. If this should happen, remove the battery and re- charge it. EBU36942 Interior light switch “ ” (for equipped models) 1. Light switch “ ”...

  • Page 59: On-Command Drive Knob "2Wd/4Wd/Diff Lock

    EBU31402 On–Command drive knob “2WD/4WD/DIFF LOCK” 1. Interior light switch “ ” 1. On-Command drive knob “2WD/4WD/DIFF LOCK” Stop the vehicle and move the On–Command drive knob to change the drive mode to two– wheel drive, four–wheel drive, or four–wheel drive with differential lock.

  • Page 60: Accelerator Pedal

     “DIFF LOCK” (four–wheel drive with the dif- EBU31421 Brake pedal ferential gear locked): Power is supplied to the front and rear wheels with the differen- tial gear locked. Unlike standard four–wheel drive, all wheels turn at the same speed re- gardless of traction.

  • Page 61: Parking Brake Lever

    Parking brake lever brake engaged, a buzzer will sound. EBU36632 YCC-S system This vehicle is equipped with the Yamaha Chip Controlled-Shift system (YCC-S) with AUTO DOWNSHIFT. YCC-S allows the driver to operate the man- ual transmission without having to operate the clutch.

  • Page 62: Drive Select Lever And Shift Paddles

    ing, the gear shift is made, and then the clutch EBU36652 Drive select lever and shift paddles is re-engaged once the engine is running at proper speed. Clutch engagement is con- trolled by the MCU according to engine speed and other driving conditions. ...

  • Page 63: Fuel Tank Cap

    EBU31451 Fuel tank cap – 1. Shift paddle “ ” 2. Shift paddle “ ” 1. Fuel tank cap Use the shift paddles to shift through the for- Remove the fuel tank cap when refueling. To ward gears. Pull and release the shift open, turn counterclockwise.

  • Page 64: Seats

    To open a door, pull the handle. To close a EBU33461 Seats door, push or pull the door inward until it is To remove a seat cushion, lift the front of the securely latched. Be sure the door is SE- cushion, and then pull the cushion off.

  • Page 65: Adjusting The Driver Seat Position

    1. Passenger seat cushion EBU34993 To install a seat cushion, insert the projec- Adjusting the driver seat position tions on the rear of the seat cushion under the The driver seat position can be adjusted to seat frame, and then insert the projection on suit the driver’s preference.

  • Page 66: Adjusting The Steering Wheel Position

    To adjust the steering wheel position, pull the steering wheel position adjusting lever and move the steering wheel to the desired posi- tion. 1. Driver seat position adjusting lever Adjust the driver seat position and make sure it is locked in place before starting off. 1.

  • Page 67: Rearview Mirror (For Equipped Models)

    EBU36953 EBU36811 Rearview mirror (for equipped models) Seat belts 1. Rearview mirror 1. Seat belt Always wear the seat belts properly while rid- ing in the vehicle. (See page 7-5.) Adjust the rearview mirror before starting off. If the vehicle is driven without the driver seat belt fastened, a buzzer will sound.

  • Page 68: Glove Compartment

    EBU31502 ECB02071 NOTICE Glove compartment To protect from damage, do not put metal items, like tools, or sharply edged items di- rectly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material. EBU35010 Storage compartments There are storage compartments located in the center console, under the passenger seat, 1.
  • Page 69 1. Storage compartment 1. Storage compartment To access the storage compartment behind the driver seat, remove the storage compart- ment cover. WARNING! Fuel vapors can be a fire or explosion hazard. To avoid injury or death, never store fuel or flammable liq- uids in this storage compartment.

  • Page 70: Cup Holders

    ECB02241 Maximum load limit: NOTICE Storage compartment behind driver seat: To protect from damage, do not put metal 4.5 kg (10 lb) items, like tools, or sharply edged items di- rectly in the storage compartment. If these items must be stored, wrap them in appro- priate cushioning material.

  • Page 71: Cargo Bed

     Do not place any other items than seal-  Do not exceed the specified maximum able plastic containers in the cup hold- load limits. Heavier cargo could cause ers; otherwise, they may be thrown loss of control because of improper about and possibly injure people in the weight balance.

  • Page 72: Flag Pole Bracket

    EBU35660 EBU36465 Flag pole bracket Front shock absorbers This model is equipped with a flag pole brack- The shock absorber assemblies are equipped with a spring preload adjusting nut, a cross- over adjusting nut (for YXZ10YESJ), a re- bound damping force adjusting screw (for YXZ10YEXJ), a high speed rebound damping force adjusting bolt (for YXZ10YESJ), a low speed rebound damping force adjusting...
  • Page 73  Always adjust the shock absorber as- Spring preload semblies on the left and right side to the 1. Loosen the locknut. same setting. Uneven adjustment can 2. Turn the spring preload adjusting nut in cause poor handling and loss of stability, direction (a) to increase the spring pre- which could lead to an accident.
  • Page 74 2. Special wrench 3. Spring preload adjusting nut  A special wrench can be obtained at a Yamaha dealer to make this adjustment.  The spring preload setting is determined by measuring distance A, shown in the illustra- tion. The shorter distance A is, the higher the spring preload;...
  • Page 75 YXZ10YEXJ 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) Crossover setting (YXZ10YESJ) 1. Distance A The crossover setting adjusts the timing when YXZ10YESJ the shock absorber transitions from the soft...
  • Page 76 3. Crossover locknut 1. Loosen the crossover locknut as shown. A special tool can be obtained at your Yamaha dealer to make this adjustment. 2. Turn the crossover adjusting nut in direc- tion (a) to increase the crossover setting and in direction (b) to decrease the cross- over setting.
  • Page 77 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B 2. Crossover locknut 3.
  • Page 78 Rebound damping force (YXZ10YEXJ) Rebound damping setting: Turn the rebound damping force adjusting Minimum (soft): screw in direction (a) to increase the rebound 26 click(s) in direction (b)* Standard: damping force and thereby harden the damp- 12 click(s) in direction (b)* ing, and in direction (b) to decrease the re- Maximum (hard): bound damping force and thereby soften the...
  • Page 79 Low speed rebound damping force To increase the rebound damping force and thereby harden the low speed rebound damping, turn the rebound damping force adjusting screw in direction (a). To decrease the rebound damping force and thereby soft- en the low speed rebound damping, turn the adjusting screw in direction (b).
  • Page 80 YXZ10YEXJ Low speed rebound damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 2 turn(s) out from the fully turned in posi- tion Maximum (hard): Adjusting screw fully turned in Compression damping force 1. High speed compression damping force adjusting bolt High speed compression damping force YXZ10YESJ To increase the compression damping force...
  • Page 81 YXZ10YEXJ High speed compression damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 2 turn(s) out from the fully turned in posi- tion Maximum (hard): Adjusting bolt fully turned in Low speed compression damping force 1.

  • Page 82: Rear Shock Absorbers

    Standard: out shock absorber assembly yourself. 1 1/2 (YXZ10YEXJ) Take the shock absorber assembly to a 2 (YXZ10YESJ) turn(s) out from the fully Yamaha dealer for any service. turned in position Maximum (hard): EBU36476 Adjusting screw fully turned in Rear shock absorbers...
  • Page 83 due to small differences in production, the ac- EWB04140 WARNING tual number of clicks or turns always repre-  Suspension components become hot sents the entire adjusting range. To obtain a during operation. Never touch the com- precise adjustment, it would be advisable to pression damping force adjusting bolt check the number of clicks or turns of each and screw, the rebound damping force...
  • Page 84 3. Special wrench 3. Special wrench  A special wrench can be obtained at a Yamaha dealer to make this adjustment.  The spring preload setting is determined by measuring distance A, shown in the illustra- tion. The shorter distance A is, the higher the spring preload;...
  • Page 85 YXZ10YEXJ Spring preload setting: Minimum (soft): Distance A = 496.8 mm (19.56 in) (YXZ10YEXJ) 619.1 mm (24.37 in) (YXZ10YESJ) Standard: Distance A = 484.1 mm (19.06 in) (YXZ10YEXJ) 606.4 mm (23.87 in) (YXZ10YESJ) Maximum (hard): Distance A = 471.4 mm (18.56 in) (YXZ10YEXJ) 1.
  • Page 86 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B Crossover setting (YXZ10YESJ) 2.
  • Page 87 A special tool can be obtained at your Minimum (soft): Distance B = 98.4 mm (3.88 in) Yamaha dealer to make this adjustment. Standard (recommended): Distance B = 111.1 mm (4.38 in) 2. Turn the crossover adjusting nut in direc-...
  • Page 88 3. Tighten the locknut to the specified Rebound damping force (YXZ10YEXJ) torque. NOTICE: Always tighten the Turn the rebound damping force adjusting locknut against the adjusting nut, and screw in direction (a) to increase the rebound then tighten it to the specified torque. damping force and thereby harden the damp- ing, and in direction (b) to decrease the re- [ECB00082]...
  • Page 89 Rebound damping setting: Minimum (soft): 26 click(s) in direction (b)* Standard: 8 click(s) in direction (b)* Maximum (hard): 1 click(s) in direction (b)* * With the adjusting screw fully turned in di- rection (a) Rebound damping force (YXZ10YESJ) 1. High speed rebound damping force adjusting bolt High speed rebound damping setting High speed rebound damping force Minimum (soft):...
  • Page 90 Low speed rebound damping force Low speed rebound damping setting To increase the rebound damping force and Minimum (soft): thereby harden the low speed rebound 4 turn(s) out from the fully turned in posi- tion damping, turn the rebound damping force Standard: adjusting screw in direction (a).
  • Page 91 YXZ10YEXJ High speed compression damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 1 1/2 (YXZ10YEXJ) 2 (YXZ10YESJ) turn(s) out from the fully turned in position Maximum (hard): Adjusting bolt fully turned in 1. High speed compression damping force adjusting bolt Low speed compression damping force YXZ10YESJ To increase the compression damping force...
  • Page 92 YXZ10YEXJ Low speed compression damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 1 1/2 (YXZ10YEXJ) 2 (YXZ10YESJ) turn(s) out from the fully turned in position Maximum (hard): Adjusting screw fully turned in EWB03500 1.

  • Page 93: Auxiliary Dc Jack

    Take the shock absorber assembly to a are off. Yamaha dealer for any service. Auxiliary DC jack maximum capacity: 10 A (120 W) EBU35053 Auxiliary DC jack 1.
  • Page 94 ECB02250 NOTICE  Do not use accessories requiring more than the stated maximum capacity. Do- ing so may overload the circuit and cau- se the fuse to blow.  If accessories are used without the en- gine running, the battery may discharge. ...

  • Page 95: For Your Safety - Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Pre-operation checklist ITEM...
  • Page 96 ITEM ROUTINE PAGE 5-6, 5-6, 5-6, 8-27, • Check front differential, transmission case, and rear final Drivetrain gear for leakage. 8-29, 8-32 • Check coolant level in reservoir. Coolant 5-6, 8-34 • Fill with coolant if necessary. Accelerator pedal • Check free play and for proper operation. Seat belts •...

  • Page 97: Front And Rear Brakes

    Apply the brakes firmly for one minute. If there  Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 8-49.)
  • Page 98 Your Yamaha engine has been designed to lights of water heaters and clothes dry- use regular unleaded gasoline with a research ers.

  • Page 99: Engine Oil

    Recommended fuel: If you carry a portable fuel container in the Regular unleaded gasoline only bed of your Yamaha YXZ1000R, be sure to For Europe: Regular unleaded gasoline only with a research octane number of 95 or secure it with the cap tightened before driving higher the vehicle.

  • Page 100: Transmission

    ECB03020 EBU36020 NOTICE Final gear  Do not use oils with a diesel specifica- Make sure there is no oil leaking from the final gear case. tion of “CD” or oils of a higher quality than specified. In addition, do not use EBU36030 oils labeled “ENERGY CONSERVING II”...

  • Page 101: Seat Belts

    Steering pushed firmly. Wash off any dirt or mud that Park on level ground. Turn the steering wheel could affect operation. Have a Yamaha dealer right and left. Check for excessive free play, repair as necessary for proper operation. abnormal noises, or a rough feeling. Have a...

  • Page 102: Ycc-S Clutch

    Always check the tightness of chassis and wheel fittings and fasteners before starting Tire pressure off. Take the vehicle to a Yamaha dealer or re- Use the tire pressure gauge to check and ad- fer to the Service Manual for correct tighten- just tire pressures when the tires are cold.
  • Page 103 injury or death from loss of control or roll- Operating tire pressure: over. Tire pressure below the minimum Vehicle load of 0 - 195 kg (0 - 430 lb) specified could also cause the tire to dis- Front: (Recommended) 114.0 kPa (1.140 kgf/cm², 16.5 psi) lodge from the rim under severe driving Rear: (Recommended) conditions.
  • Page 104 The tire pressure gauge is included as stan- dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. 1. Tire wear limit 1.

  • Page 105: Operation

    If any abnormality is noticed EBU35720 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–10 hours: life of your vehicle than the period between 0 Avoid prolonged operation above 5300 r/min.

  • Page 106: Starting The Engine

     When the transmission is in the neutral 10–20 hours: Avoid prolonged operation above 6300 r/min. position, the transmission gear display shows “N” and the neutral indicator After break-in: light should come on. The vehicle may now be operated normally. ...

  • Page 107: Shifting And Reverse Driving

    For maximum engine life, never accelerate hard when the engine is cold! EBU36723 Shifting and reverse driving This vehicle is equipped with a 5-speed for- ward and 1-speed reverse manual transmis- sion with YCC-S (see page 4-23). The transmission allows you to control the 1.
  • Page 108 ECB03370 NOTICE  To use the drive select lever, you must be Even with the transmission in the neutral pressing the brake pedal and be stopped position, do not coast for long periods of (be traveling less than 5 km/h [3 mph]), and time with the engine off.
  • Page 109 5. When vehicle speed has sufficiently in- cause loss of control, an accident and inju- creased, use the shift paddle “ ” to shift ry. It could also cause engine or drivetrain into second gear (“2”). damage. 6. Follow the same procedure when shifting to the next higher gear.
  • Page 110 To drive in reverse EWB03300 WARNING Before you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. Hitting an obstacle or person could result in serious injury or death. 1.

  • Page 111: Dynamic Clutch Engagement

     Dynamic clutch engagement works in 1st 5. Check behind you, then release the brake pedal and press the accelerator pedal gear only.  Time to engagement will vary depending on gradually. 6. Continue to watch to the rear while driv- conditions.
  • Page 112  the engine is not warmed up or is overheat- ing.  the driver seat belt is not latched.  the differential gear is locked (“DIFF LOCK” is selected) or the differential gear lock indi- cator is flashing.  the parking brake is applied. ...
  • Page 113  If the indicator light is flashing, release the accelerator pedal and let the engine return to idle speed. When the indicator light goes off, you may start off normally or retry acti- vating the launch system. 5. When ready, release both shift paddles at the same time and further press the ac- celerator pedal to launch the vehicle.

  • Page 114: Selecting The Drive Mode

    EBU35061 Selecting the drive mode The vehicle handles differently in each of the drive modes: “2WD”, “4WD” and “DIFF LOCK”. For example, the vehicle requires more effort to turn in “DIFF LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The drive mode icon changes according to the selected drive mode.
  • Page 115  When the knob is set to “DIFF LOCK” or “4WD”, the drive mode icon and the indicator light will flash until the differential gear is completely locked or unlocked.  Turning the steering wheel back and forth will help the differential gear lock to engage or dis- engage.

  • Page 116: Parking

    Cargo bed EBU35441 Parking Use the hooks equipped on the cargo bed to When parking, shift into first or reverse gear, tie down loads. (See page 4-33.) Make sure stop the engine, and then apply the parking the load is securely fastened down, centered brake.
  • Page 117  Do not exceed the maximum loading limit for the cargo bed: 136.0 kg (300 lb).  Do not exceed the maximum loading limit for the vehicle: 317.0 kg (699 lb). 6-13...

  • Page 118: Basic Guide For Safe Use

    EBU31950 EBU33512 KNOW YOUR VEHICLE BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneu- ver differently from cars, ATVs, go-carts, golf- EBU31961 cars and grounds-keeping vehicles. The As a YXZ1000R owner you are responsible YXZ1000R has higher ground clearance and for the safe and proper operation of this vehi- other features to handle rugged terrain, and, cle.
  • Page 119 As the owner/operator, it is your responsibility to protect yourself and your passenger from accidents, including rollovers. The YXZ1000R DRIVER has many features, including a protective UNDER structure and seat belts, to help protect occu- pants, but the best way to avoid injuries is to avoid accidents.
  • Page 120  Do not allow children who need child safety biles, to promote safe driving behaviors, you should supervise younger drivers and consid- seats or booster seats in the YXZ1000R. er setting rules and putting limits on how, The seat belt is not designed to restrain au- when, and where the YXZ1000R can be used.
  • Page 121 1. Seat belt 1. Passenger handhold 2. Shoulder bolster 2. Shoulder bolster 3. Door 3. Door The YXZ1000R comes with a variety of fea- tures to help reduce the risk of driver and pas- senger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an accident.
  • Page 122 Protective structure Seat belts The vehicle cage/frame provides a protective Seat belts should be worn by the driver and structure that helps limit intrusions by branch- passenger. The driver must be sure that the es or other objects and may reduce your risk passenger is belted before driving.
  • Page 123 A crash can damage the restraint systems in 1. Hold the latch plate as you pull the belt your vehicle. A damaged restraint system across your lap and chest. Make sure the may not properly protect the person using it, belt is not twisted and is not caught on resulting in serious injury or death in a crash.
  • Page 124 3. Push the latch plate into the buckle until it 5. Position the shoulder belt over your clicks. Pull up on the latch plate to make shoulder and across your chest. The sure it is secure. shoulder belt should fit against your chest.
  • Page 125 7. To release the buckle, firmly press the re- lease button. Doors The doors are designed to reduce the likeli- hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also re- duce intrusion of objects into the occupant area.
  • Page 126 Adjust the handhold position as follows. 1. Remove the locking pins. Adjusting the handhold position The handhold can be adjusted to one of three 1. Passenger handhold positions to suit the passenger’s preference. 2. Locking pin 2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports.
  • Page 127 1. Handhold support 1. Wire loop 2. Handhold bar Seat and shoulder bolsters 3. Insert the pins into the holes and secure The seats and shoulder bolsters are designed them with the wire loops. Make sure that to help keep you in the vehicle. Do not put the handhold is properly secured before your hand or arm on or outside of the shoul- starting off.
  • Page 128 briefly jerk in one direction or back and forth as the tires and vehicle respond to the obsta- cle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel. Grip the steering wheel so that your thumbs will not be hit by the spokes.

  • Page 129: Learning To Operate Your Vehicle

    EBU36753 LEARNING TO OPERATE YOUR VEHI- CORRECT GRIP EXAMPLE Personal protective equipment INCORRECT GRIP EXAMPLE 1. Approved motorcycle helmet 2. Eye protection 3. Long-sleeved shirt or jacket 4. Gloves 5. Long pants 6. Over-the-ankle boots The driver and passenger should wear the fol- lowing to reduce risk of injury in an accident: ...
  • Page 130  Eye protection (goggles, helmet face shield, Practice for new Yamaha YXZ1000R users or protective eyewear) Become familiar with the performance char-  Over-the-ankle boots, gloves, long-sleeved acteristics of the vehicle in a large, flat area shirt or jacket, and long pants that is free of obstacles and other vehicles.
  • Page 131 Getting ready to ride Perform the pre-operation checks on page 5-1. Follow the instructions on page 6-2 when starting the engine. Turning Use care in turns — turning the steering wheel too far or too fast can result in loss of control or a rollover.
  • Page 132 If you think or feel that the vehicle may tip or Braking roll, keep your body completely inside the When slowing down or stopping, take your protective structure of the vehicle: foot off the accelerator pedal and press the  Brace yourself by pressing your feet firmly brake pedal smoothly.
  • Page 133 Leaving the vehicle Parking on a slope Do not get out of the vehicle while the engine The parking brake is located on the rear drive is running. Take the key with when you leave shaft. When the drivetrain is in “2WD” mode, the vehicle.
  • Page 134 Be aware that vehicle load includes the total the vehicle. combined weight of the operator, passenger, Your Yamaha YXZ1000R has higher ground any installed accessories, and any luggage or clearance and other features to handle rug- cargo brought on board or stored in the cargo ged terrain, and as a result, can overturn in bed.
  • Page 135 even on flat, open areas. These rollovers can sense and remember that some hills are too result in crushed limbs and other serious inju- steep for you to climb or descend. Use proper ries or death to drivers or passengers. driving techniques to avoid rearward, for- ward, or sideways rollovers on hills and slopes.
  • Page 136 over. Practice first on gentle slopes before at- then begin to coast down the hill. Use engine tempting steeper hills. Always check the braking as much as possible, gently applying terrain carefully before attempting any hill. the brakes when necessary. To climb a hill, you need traction, momentum, Downhill and steady throttle.
  • Page 137 If you are sliding or skidding, try to steer in the Pavement direction the vehicle is sliding, to regain con- This vehicle is designed for off-road use only. trol. For example, if you feel the back of the Avoid paved surfaces. Turn gradually and go vehicle start to slide to your right, steer to the slowly if you must drive on pavement.
  • Page 138 Wet brakes may have reduced effectiveness. If you feel the vehicle begin to slide sideways After leaving the water, test the brakes. If nec- or fishtail (rear-wheel sliding), steer into the di- essary, apply the brakes several times to let rection of the slide if possible, to regain direc- friction dry them out.
  • Page 139 muffler or exhaust pipe, or next to other hot If there is any question about your ability to parts. Check under the vehicle after operating maneuver safely over the obstacle, you in areas where combustible materials may should turn around if the ground is flat and have collected.

  • Page 140: Periodic Maintenance And Adjustment

    To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.

  • Page 141: Owner's Manual And Tool Kit

    EBU33561 Owner’s Manual and tool kit You are recommended to put this manual in the vinyl bag and always carry it in the glove compartment as shown. Put the tool kit and tire pressure gauge under the passenger seat. 1. Tool kit 2.
  • Page 142 Yamaha dealer to check the torque settings and adjust them as necessary.

  • Page 143: Maintenance Charts

    However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should still be followed.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 144 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check breather hose for cracks or damage. √ √ √ Breather system • Replace if necessary. √ √ √ √...
  • Page 145 EBU35801 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
  • Page 146 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours √ √ √ √ √ • Check oil level. Differential gear √ √ • Change. • Check operation and for fluid leakage. √...
  • Page 147 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check balance, runout, and for damage. • Balance wheel if necessary. √ √ √ √ • Replace wheel if damaged or if runout is 14 * Wheels over specified limits.
  • Page 148 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours Drive shaft uni- √ √ √ 21 * • Lubricate with lithium-soap-based grease. versal joint • Check for cracks or other damage, and re- 22 * Drive shaft seal Every 1000 km (600 mi)
  • Page 149  The service items contained herein should not be considered exhaustive, therefore: • have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals. • replace any damaged or visibly worn part immediately. 8-10...

  • Page 150: Hood

    EBU35080 Hood To remove Remove the bolts, and then pull the hood off as shown. EBU36931 Panels The panels shown need to be removed to perform some of the maintenance jobs de- scribed in this chapter. Refer to this section each time a panel needs to be removed and 1.
  • Page 151 Panel A To remove the panel 1. Unhook the projections as shown. 1. Panel A 2. Panel B 1. Panel A 2. Projection 2. Disconnect the interior light couplers (for equipped models), and then remove the panel. 1. Panel C 8-12...
  • Page 152 For interior-light-equipped models 1. Interior light coupler Panel B To install the panel To remove the panel 1. Connect the interior light couplers. (For 1. Remove the hood. (See page 8-11.) equipped models) 2. Remove panel A. 2. Place the panel in the original position. 3.
  • Page 153 1. Top cover 1. Passenger seat 2. Bolt 2. Bolt 3. Quick fastener screw 3. Seat belt 4. Remove the passenger seat cushion. 6. Remove the quick fastener screws and (See page 4-26.) the bolts, and then pull the panel off as 5.
  • Page 154 1. Panel B 1. Panel B 2. Quick fastener screw 2. Install the passenger seat by installing the 3. Bolt bolts, and then tighten them to the spec- To install the panel ified torque. 1. Place the panel in the original position, and then install the bolts and the quick Tightening torque: Passenger seat bolt:...

  • Page 155: Engine Oil And Oil Filter

     Place the passenger seat belt in the original To install the panel position. Place the panel in the original position, and then install the quick fastener screws. 3. Install the passenger seat cushion. 4. Install the top cover by installing the bolts and quick fastener screw.
  • Page 156 3. Start the engine and warm it up to a nor- Recommended engine oil: mal operating temperature (the engine oil YAMALUBE temperature should reach 60 °C [140 °F]), SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-50 then let the engine idle for a minimum of Oil quantity: ten seconds before turning the engine off.
  • Page 157 7. Check the O-ring for damage, and re- place it if necessary. 8. Install the engine oil tank filler cap. 9. Install the panel. To change the engine oil 1. Park the vehicle on a level surface. 2. Remove panel C. (See page 8-11.) 3.
  • Page 158 5. Remove the engine oil tank filler cap and 6. Place an oil pan under the oil tank to col- the cylinder head cap. lect the used engine oil. 7. Remove the oil tank drain bolt and used gasket. 1. Engine oil tank filler cap 1.
  • Page 159 Tightening torques: Engine oil drain bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft) Engine oil tank drain bolt: 16 N·m (1.6 kgf·m, 12 lb·ft) 11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) of the recommended engine oil to the oil tank.
  • Page 160 Be sure to wipe off spilled oil on any parts af- ter the engine and exhaust system have cooled down. 16. Install and tighten the engine oil tank filler cap. 17. Start the engine and let it idle for several minutes.
  • Page 161 1. Left side panel 1. Rear bottom panel 2. Right side panel 2. Bolt 3. Bolt 4. Remove the bolts, and then slide the cen- 3. Remove the rear bottom panel by remov- ter bottom panel rearward to remove it. ing the bolts.
  • Page 162 An oil filter wrench is available from a Yamaha dealer. 1. Center bottom panel 2. Bolt 5. Follow steps 2–9 of the “To change the engine oil” section for the oil draining pro- cedure. 1. Oil filter cartridge 2. Oil filter wrench 6.
  • Page 163 1. O-ring 1. Torque wrench 8. Install the new oil filter cartridge, and then 9. Follow steps 10–20 of the “To change the tighten to the specified torque. engine oil” section for the oil filling proce- dure. Tightening torque: 10. Slide the front portion of the center bot- Oil filter cartridge: tom panel into place as shown, and then 17 N·m (1.7 kgf·m, 13 lb·ft)
  • Page 164 1. Center bottom panel 1. Bolt A 2. Bolt B 3. Bolt C 1. Center bottom panel 11. Install the center bottom panel bolts, and then tighten them to the specified torque. 8-25...
  • Page 165 1. Bolt A 1. Rear bottom panel 2. Bolt B 2. Bolt A 3. Bolt C 3. Bolt B Tightening torques: Tightening torques: Bolt A: Bolt A: 7 N·m (0.7 kgf·m, 5.2 lb·ft) 7 N·m (0.7 kgf·m, 5.2 lb·ft) Bolt B: Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft) 7 N·m (0.7 kgf·m, 5.2 lb·ft)

  • Page 166: Transmission Oil

    ECB02910 NOTICE When checking or changing the transmis- sion oil, make sure that no foreign material enters the transmission. If necessary, clean the filler cap and surrounding area. Recommended oil: YAMALUBE SAE 5W-30, 10W-30, 10W-40, 15W-40, 1. Bolt B 20W-40 or 20W-50 Oil quantity: Tightening torque: 1.50 L (1.59 US qt, 1.32 Imp.qt)
  • Page 167 Add a sufficient amount to raise to the maxi- mum level mark, but do not overfill. 5. Check the O-ring for damage, and re- place it if necessary. 6. Install the transmission oil filler cap. 7. Install the panel. To change the transmission oil 1.

  • Page 168: Final Gear Oil

    Tightening torque: Transmission oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft) 6. Check the O-ring for damage, and re- place it if necessary. 7. Refill the transmission with the specified amount of the recommended oil. 8. Install the transmission oil filler cap. 9.
  • Page 169 ECB03590 NOTICE When checking or changing the final gear oil, make sure that no foreign material en- ters the final gear case. If necessary, clean the final gear oil filler bolt and surrounding area. Recommended oil: SAE 80 API GL-4 Hypoid gear oil 1.
  • Page 170 4. Install the drain bolt and its new gasket, Tightening torque: and then tighten the bolt to the specified Final gear oil filler bolt: torque. 23 N·m (2.3 kgf·m, 17 lb·ft) Tightening torque: Changing the final gear oil Final gear oil drain bolt: 1.

  • Page 171: Differential Gear Oil

    Checking the differential gear oil level Tightening torque: 1. Park the vehicle on a level surface. Final gear oil filler bolt: 2. Remove the differential gear oil filler bolt 23 N·m (2.3 kgf·m, 17 lb·ft) and its gasket, and then check the oil lev- 8.
  • Page 172 4. Check the gasket for damage, and re- place it if necessary. 5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) 1.

  • Page 173: Coolant

    Tightening torque: Differential gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) If genuine Yamaha coolant is not available, 8. Check for oil leakage. If oil leakage is use an ethylene glycol antifreeze containing found, check for the cause.
  • Page 174 ECB02190 NOTICE Mix antifreeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. Do not use hard water or salt water since they are harmful to the engine. To check the coolant level 1.

  • Page 175: Axle Boots

    If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as pos- sible, otherwise the effectiveness of the coolant will be reduced. [ECB01012] 6. Install the reservoir cap.

  • Page 176: Checking The Spark Plugs

    If any spark plug shows a dis- tinctly different color, the engine could be op- erating improperly. Do not attempt to diagnose such problems yourself. Instead, 1. Spark plug gap have a Yamaha dealer check the vehicle. 8-37...

  • Page 177: Air Filter Maintenance

    cause the rubber seal on the end of the cap Spark plug gap: fits tightly. To remove the spark plug cap, 0.7–0.8 mm (0.028–0.031 in) simply twist it back and forth while pulling Clean the surface of the spark plug gasket it out;...
  • Page 178 Yamaha dealer every 2000–5000 Additionally, the fuel injection system km (1200–3000 mi). would be affected, resulting in poor engine performance and possible overheating.
  • Page 179 1. Air filter case cover 1. Foam air filter 2. Air filter case cover lock 4. Remove the foam air filter element from 3. Match mark the air filter frame. 3. Remove the foam air filter. 8-40...
  • Page 180 1. Foam air filter element 7. Wash the foam material in warm soapy 2. Air filter frame water to remove remaining solvent, then 5. Wash the foam material gently but thor- rinse thoroughly with plain warm water. oughly parts cleaning solvent.

  • Page 181: Cleaning The Air Filter Case Check Hoses

    10. Thoroughly apply Yamalube foam air fil- ter oil (or other quality liquid foam air fil- Make sure that the match mark on the cover ter—do not use a spray-type product) to lock is aligned with the close match mark on the foam material.

  • Page 182: Cleaning The Spark Arrester

    EBU35141 Cleaning the spark arrester EWB03370 WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the en- gine is stopped and the exhaust system is cool before cleaning the spark arrester. Do not start the engine while cleaning the ex- haust system.
  • Page 183 2. Remove the tailpipe bolts. 1. Gasket 2. Spark arrester 1. Tailpipe bolt 3. Tailpipe 3. Remove the tailpipe by pulling it out of 5. Install the gasket, and then insert the tail- the muffler, and then remove the gasket. pipe into the muffler and align the bolt 4.

  • Page 184: Valve Clearance

    To prevent this, the valve clear- 1.0 mm (0.04 in), have a Yamaha dealer re- ance must be adjusted regularly. This adjust- place the brake pads as a set.

  • Page 185: Checking The Parking Brake Pads

    If a brake pad has worn to the level marks. Replenish the brake and YCC-S point that the wear indicator groove has al- clutch fluids if necessary. most disappeared, have a Yamaha dealer re- place the brake pads as a set. 8-46...
  • Page 186 EWB04160 WARNING Improper maintenance can result in loss of braking ability or YCC-S clutch operation. Observe these precautions:  Insufficient brake or YCC-S clutch fluid may allow air to enter the brake or YCC-S clutch system, reducing braking or YCC-S clutch performance. ...

  • Page 187: Brake And Ycc-S Clutch Fluid Replacement

     Be careful that water or dust does not suddenly, have a Yamaha dealer check and enter the brake or YCC-S clutch fluid repair the vehicle before any further opera- reservoir when refilling. Water will signif- tion. icantly lower the boiling point of the fluid EBU36550 and may result in vapor lock.

  • Page 188: Checking The Brake Pedal

    Yamaha dealer check the YCC-S clutch. EBU32530 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte- nance and lubrication chart. There should be no free play in the brake pedal. The brakes should operate smoothly and there should be 1.

  • Page 189: Parking Brake Lever Free Play Adjustment

    1. Accelerator pedal 1. Parking brake lever free play 2. Accelerator pedal free play 3. Remove panel B. (See page 8-11.) 4. Release the parking brake lever. EBU35194 Parking brake lever free play adjust- 5. Slide the rubber cover back on the park- ment ing brake cable.

  • Page 190: Brake Light Switch

    The brake light, which is activated by the brake pedal, should come on just before braking takes effect. Since the brake light switch is a component of the YCC-S system, it must be adjusted by a Yamaha dealer, who has the necessary professional knowledge and experience. EBU35930 1.

  • Page 191: Pedal Lubrication

    Lubricate the cable ends. If the cables do not Recommended lubricant: operate smoothly, ask a Yamaha dealer to re- Lithium-soap-based grease place them. EBU32582 Checking the stabilizer bushes Recommended lubricant: Yamalube LubezAll (synthetic lubricant The stabilizer bushes must be checked for...

  • Page 192: Upper And Lower Arm Pivot Lubrication (Left And Right)

    Rear Front Rear EBU35211 Upper and lower arm pivot lubrication (left and right) Lubricate the upper and lower arm pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease 8-53...

  • Page 193: Rear Knuckle Upper And Lower Pivot Lubrication (Left And Right)

    EBU32590 Rear knuckle upper and lower pivot lu- brication (left and right) Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease EBU32600 Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Recommended lubricant: Lithium-soap-based grease EBU35220 Drive shaft universal joint lubrication...

  • Page 194: Wheel Removal

    1. Wheel nut EBU32610 Wheel removal EBU35832 Checking and tightening the bead lock 1. Loosen the wheel nuts. (YXZ10YESJ) 2. Elevate the vehicle and place a suitable Check the bead lock at the intervals specified stand under the frame. in the general maintenance and lubrication 3.

  • Page 195: Tire Replacement

    Yamaha Motor Manufacturing Corporation of Bead lock bolts: America for this model. 17 N·m (1.7 kgf·m, 13 lb·ft) EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner’s manual. The tires that came with your Yamaha YXZ1000R 8-56...

  • Page 196: Wheel Installation

    EWB03400 Front tire: WARNING Size: Do not reverse the rims on your Yamaha 27 x 9.00R-14NHS YXZ1000R to widen the track width. In- Manufacturer/model: stalling wheels improperly increases the MAXXIS/MU09 (YXZ10YEXJ) MAXXIS/MU9Y (YXZ10YESJ) risk of wheel failure and accidents. Rear tire:...
  • Page 197 EWB03410 EWB03420 WARNING WARNING Avoid battery contact with skin, eyes, or Batteries may produce explosive gases. clothing. Shield eyes when working near Ventilate when charging or using in a batteries. Keep out of reach of children. closed space. Keep batteries away from You could be poisoned or severely burned sparks, flames, cigarettes, or other sourc- by the sulfuric acid in battery electrolyte.
  • Page 198 [ECB01002]  Select a suitable charger and follow the manufacturer’s instructions, or have a Yamaha dealer charge it for you. 8-59...
  • Page 199  Keep in mind that the battery tends to dis- ECB00942 NOTICE charge more quickly if the vehicle is  Always keep the battery charged. Stor- equipped with optional electrical accesso- ing the battery in a discharged state for ries. an extended period of time will cause ECB00933 NOTICE...

  • Page 200: Jump-Starting

    EBU35244 Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. EWB03430 WARNING To avoid battery explosion and/or serious damage to the electrical system:  Do not connect the negative lead of the jumper cable to the negative terminal of 1.
  • Page 201 4. Using a charged 12-volt battery, connect the positive lead of the jumper cable to the positive terminal of the battery in the YXZ1000R and the other end of the pos- itive lead to the positive terminal of the charged battery. 1.

  • Page 202: Fuse Replacement

    EBU35252 Fuse replacement The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-11.) 1. Headlight fuse “HEAD” 2. Signaling system fuse “SIGNAL” 3. Four-wheel-drive motor fuse “DIFF” 4.
  • Page 203 ECB00641 Specified fuses: NOTICE Main fuse: To prevent accidental short-circuiting, 50.0 A turn off the main switch when checking or Fuel injection system fuse: replacing a fuse. 15.0 A Headlight fuse: 2. Remove panel A. (See page 8-11.) 15.0 A 3.

  • Page 204: Headlights

    There are no user replaceable bulbs. If one or more headlights do not come on, check for a loose connection, check the headlight fuse, and then have a Yamaha dealer check the ve- hicle.  When the headlights are set to low beam, only the top half of each lamp will illuminate.

  • Page 205: Tail/Brake Light

    If one or more interior lights do not come on, check for a loose connection, check the fus- es, and then have a Yamaha dealer check the vehicle. EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec- tion before shipment from the factory, trouble may occur during operation.
  • Page 206 they are often inferior. Consequently, they have a shorter service life and can lead to ex- pensive repair bills. EWB03450 WARNING When checking the fuel system, do not smoke and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces.

  • Page 207: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 208 Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system.  Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.

  • Page 209: Cleaning And Storage

    may have reduced stopping ability, in- EBU32720 CLEANING AND STORAGE creasing the chance of an accident. NOTICE: Excessive water pres- EBU35920 [EWB03471] Cleaning sure may cause water seepage and Frequent, thorough cleaning of your vehicle deterioration wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend cal devices.

  • Page 210: Storage

    7. Automotive-type wax may be applied to uct label. Operate the vehicle for at least all painted and chrome-plated surfaces. 5 minutes to distribute treated fuel Avoid combination cleaner-waxes. Many through the fuel system. contain abrasives which may scratch the Specified amount: paint or protective finish.
  • Page 211 [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. Use of fuel stabilizer eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained.

  • Page 212: Specifications

    EBU32750 SPECIFICATIONS Dimensions: Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s² (YXZ10YESJ_EUR/FRA/GBR, Overall length: YXZ10YEXJ) 3121 mm (122.9 in) Uncertainty of measurement: Overall width: 0.0 m/s² (YXZ10YESJ_EUR/FRA/GBR, YXZ10YEXJ) 1626 mm (64.0 in) Vibration on handle (EN1032, ISO5008): Overall height: Will not exceed 2.5 m/s²...
  • Page 213 Type: Quantity: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- 1.50 L (1.59 US qt, 1.32 Imp.qt) Final gear oil: Type: 130 ˚F SAE 80 API GL-4 Hypoid gear oil Quantity: SAE 5W-30 0.47 L (0.50 US qt, 0.41 Imp.qt) Differential gear oil: SAE 10W-30 Type:...
  • Page 214 Spark plug (s): 5th: 25/31 (0.806) Manufacturer/model: Chassis: NGK/CR9EB Spark plug gap: Frame type: 0.7–0.8 mm (0.028–0.031 in) Steel tube frame Clutch: Caster angle: 6.80 ° Clutch type: Trail: Wet, multiple-disc 33.7 mm (1.33 in) Transmission: Front tire: Primary reduction system: Type: Spur gear Tubeless...
  • Page 215 Loading: Front wheel: Maximum loading limit: Wheel type: 317.0 kg (699 lb) Cast wheel (Total weight of operator, passenger, cargo, and Rim size: accessories) 14 x 6.5AT Tire air pressure (measured on cold tires): Rear wheel: Recommended: Wheel type: Vehicle load: Cast wheel 0 - 195 kg (0 - 430 lb) Rim size:...
  • Page 216 Spring/shock absorber type: Parking brake indicator light: Coil spring/gas-oil damper Wheel travel: Differential gear lock indicator light: 432 mm (17.0 in) Electrical system: EPS warning light: Ignition system: Helmet/Seat belt indicator light: 14 V, 0.85 W × 2 Charging system: Shift timing indicator light: AC magneto Battery:...
  • Page 217 Accessory fuse: permissible exposure level can vary from 10.0 A country. This information, however, will en- YCC-S motor control fuse: able the user of the machine to make a better 30.0 A Backup fuse: evaluation of the hazard and risk. 10.0 A Four-wheel-drive motor fuse: 10.0 A...

  • Page 218: Consumer Information

    Record the vehicle identification number and model label information in the spaces provid- ed for assistance when ordering spare parts from a Yamaha dealer or for reference, in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number The vehicle identification number is used to identify your vehicle.
  • Page 219 1. Model label 11-2...

  • Page 220: Index

    INDEX Differential gear lock indicator light ....... 4-3 Differential gear oil, Periodic maintenance ....8-32 Differential gear, Pre-operation check ......5-6 Accelerator pedal ............4-22 Doors ................4-25 Accelerator pedal, checking ........8-49 Drive mode, selecting ..........6-10 Accelerator pedal, Pre-operation check ......5-6 Driver seat position ............4-27 Air filter .................8-38 Drive select lever and shift paddles ......
  • Page 221 Half clutch indicator light ..........4-6 Owner’s Manual and tool kit .......... 8-2 Headlight beam, adjusting ........... 8-65 Headlights ..............8-65 Panels ................8-11 Helmet indicator light ............. 4-9 Parking ................. 6-12 High beam indicator light ..........4-3 Parking brake indicator light .......... 4-3 Hood ................
  • Page 222 Steering shaft, lubrication ..........8-54 Steering wheel position ..........4-28 Storage ................9-2 Storage compartments ..........4-30 Tail/brake light ..............8-66 Tire, replacing ..............8-56 Tires, Pre-operation check ..........5-8 Transmission oil ............8-27 Transmission, Pre-operation check .......5-6 Troubleshooting ............8-66 Troubleshooting charts ..........8-68 Upper and lower arm pivot, lubrication ......8-53 Valve clearance ............8-45 Vehicle identification number ........11-1 Wheel installation ............8-57...
  • Page 224 Original instructions PRINTED IN USA 2017.11-0.3×1 CR...

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