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Summary of Contents for GORMAN-RUPP 82D1-1B30 FT4-X
- Page 1 OM-07221-01 December 13, 2018 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST 80 SERIES PUMP MODEL 82D1-1B30 FT4-X GORMAN‐RUPP PUMPS www.grpumps.com 2018 Gorman‐Rupp Pumps Printed in U.S.A.
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐... - Page 4 TABLE OF CONTENTS (continued) Pump Parts Only ............PAGE E - 5 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY .
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Page 5: Introduction
80 SERIES OM-07221 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per... -
Page 6: Safety - Section A
80 SERIES OM-07221 SAFETY ‐ SECTION A This information applies to 80 Series en mable atmosphere free of combustible hazards. It cannot be further modified gine driven pumps. Refer to the manual without affecting performance and safe accompanying the engine before at ty factors. - Page 7 OM-07221 80 SERIES gaged to be ejected with great force. al low the pump to cool before servicing. Fuel used by internal combustion en gines presents an extreme explosion and fire hazard. Make certain that all Overheated pumps can cause severe fuel lines are securely connected and burns and injuries.
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Page 8: Installation - Section B
INCHES [MILLIMETERS] POWERED BY HATZ 1B30 FT4 DIESEL ENGINE 21.50 [ 546,1] Figure 1. Pump Model 82D1-1B30 FT4-X PREINSTALLATION INSPECTION a. Inspect the pump and engine for cracks, dents, damaged threads, and other obvious damage. The pump assembly was inspected and tested be... -
Page 9: Positioning Pump
OM-07221 80 SERIES ing, check for loose hardware at mating sur Mounting faces. Locate the pump in an accessible place as close as practical to the liquid being pumped. Level mount c. Carefully read all tags, decals, and markings ing is essential for proper operation. on the pump assembly, and perform all duties indicated. -
Page 10: Gauges
80 SERIES OM-07221 place by tightening the flange bolts and/or cou If a strainer is not furnished with the pump, but is plings. installed by the pump user, make certain that the total area of the openings in the strainer is at least Lines near the pump must be independently sup... -
Page 11: Discharge Lines
OM-07221 80 SERIES recommended minimum submergence vs. veloc by installing a standard pipe increaser fitting at the ity. end of the suction line. The larger opening size will reduce the inlet velocity. Calculate the required submergence using the following formula based NOTE on the increased opening size (area or diameter). -
Page 12: Grounding
80 SERIES OM-07221 submerged. The line must be large enough to pre al Electrical Codes and all local codes. Be sure the vent clogging, but not so large as to affect pump clamp or fastener has made a tight electrical con discharge capacity. -
Page 13: Operation - Section C
OM-07221 80 SERIES OPERATION - SECTION C Review all SAFETY information in Section A. not prime when dry. Extended operation of a dry pump will destroy the seal assembly. Follow the instructions on all tags, labels and Add liquid to the pump casing when: decals attached to the pump. -
Page 14: Lines Without A Bypass
OM-07221 80 SERIES open the discharge throttling valve. Liquid will then gaged to be ejected with great force. al continue to circulate through the bypass line while low the pump to cool before servicing. the pump is in operation. Strainer Check Lines Without a Bypass If a suction strainer has been shipped with the pump or installed by the user, check the strainer... -
Page 15: Cold Weather Preservation
OM-07221 80 SERIES shock waves can be transmitted to the pump and Cold Weather Preservation piping system. Close all connecting valves slowly. In below freezing conditions, drain the pump to On engine driven pumps, reduce the throttle prevent damage from freezing. Also, clean out any speed slowly and allow the engine to idle briefly be... -
Page 16: Troubleshooting - Section D
80 SERIES OM-07221 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Shut down the engine and take pre cautions to ensure that the pump will remain inoperative. - Page 17 OM-07221 80 SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY Air leak in suction line. Correct leak. PUMP STOPS OR FAILS TO DELIVER Lining of suction hose collapsed. Replace suction hose. RATED FLOW OR Suction intake not submerged at Check installation and correct PRESSURE (cont.) proper level or sump too small.
- Page 18 80 SERIES OM-07221 equipped) between regularly scheduled inspec PREVENTIVE MAINTENANCE tions can indicate problems that can be corrected Since pump applications are seldom identical, and before system damage or catastrophic failure oc pump wear is directly affected by such things as curs.
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Page 19: Pump Maintenance And Repair - Section E
OM-07221 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL 82D1-1B30 FT4-X Based on 70 F (21 C) clear water (corrected to Contact the Gorman‐Rupp Company to verify per... - Page 20 OM-07221 80 SERIES PARTS PAGE ILLUSTRATION DETAIL A Figure 1. Pump Model 82D1-1B30 FT4-X PAGE E - 2 MAINTENANCE & REPAIR...
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Page 21: Parts Lists
80 SERIES OM-07221 PARTS LIST Pump Model 82D1-1B30 FT4-X (From S/N 1685379 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM... - Page 22 OM-07221 80 SERIES ILLUSTRATION Î Î Î Î Î Î Ì Ì Î Î Î Î Î Î Ï Ì Ì Ï Ï Ì Ì Î Ç Ç Ç Ì Ì Ï Î Î Î Î Î Î Ï Ì Ì Ï...
- Page 23 80 SERIES OM-07221 PARTS LIST Pump Parts Only ITEM PART PART NAME NUMBER PUMP CASING SEE NOTE BELOW FILL PLUG ASSY 48271-062 PIPE NIPPLE THA3212 15079 PIPE ELBOW R32 11999 HEX HD CAPSCREW 22645-132 LOCKWASHER 21171-510 HEX NUT D06 15991 SEAL SLEEVE 31411-267 17020 INTERMEDIATE...
- Page 24 OM-07221 80 SERIES PUMP AND SEAL DISASSEMBLY AND REASSEMBLY Review all SAFETY information in Section A. The engine used in this pump is not standard. It has been modified for use in handling gasoline and other petroleum Follow the instructions on all tags, label and de products in a well‐ventilated, non‐flam...
- Page 25 If shims have been used under the mounting feet to level the pump casing, tie and tag these shims. Use Only Genuine Gorman-Rupp re Remove the casing gasket set (14). Record the placement parts. Failure to do so may cre...
- Page 26 OM-07221 80 SERIES dowel or other suitable tool to press the stationary The seal is not normally reused because wear pat seat and O‐ring out of the intermediate bore from terns on the finished faces cannot be realigned the back side of the intermediate. during reassembly.
- Page 27 80 SERIES OM-07221 INTERMEDIATE SPRING SPRING CENTERING RETAINER WASHER O‐RING IMPELLER ENGINE CRANKSHAFT SEAL SLEEVE ROTATING ELEMENT IMPELLER SHIMS DRIVE BAND BELLOWS STATIONARY ELEMENT Figure 3. Seal Assembly gine during disassembly, subassemble the O‐ring into the stationary seat and use a piece of plastic pipe to press the seat into the intermediate bore un...
- Page 28 OM-07221 80 SERIES shims (12) as previously removed, and screw the Position the check valve assembly (23) in the suc impeller onto the shaft until tight. tion port with the large weight toward the inside of the pump. Install the suction flange (22) and se A clearance of .010 to .020 inch (0,25 to 0,51 mm) cure with the nuts (7).
- Page 29 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...
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