Table of Contents
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Power Feed ......................................................... 51
End Gears ........................................................... 54
Threading ........................................................... 56
....................................................... 57
Chip Drawer ....................................................... 59
Coolant System .................................................. 60
ACCESSORIES ...................................................61
MAINTENANCE ...................................................64
Maintenance Schedule ....................................... 64
Cleaning & Protecting ....................................... 64
Lubrication ......................................................... 66
......................................................... 66
................................................................ 67
.................................................. 68
......................................................... 70
Coolant System Service ..................................... 71
............................................................. 71
..................................................... 72
.............................................. 72
Machine Storage ................................................ 73
SERVICE ..............................................................74
Backlash Adjustment ........................................ 74
................................................. 74
........................................................ 74
Leadscrew End Play Adjustment ...................... 75
Gib Adjustment .................................................. 75
Half Nut Adjustment ......................................... 77
V-Belts ................................................................ 77
Brake & Switch .................................................. 78
Leadscrew Shear Pin Replacement .................. 80
Gap Insert Removal & Installation .................. 82
..................................................... 82
................................................ 83
........................................ 50
..................................... 50
.......................................... 52
.................................... 53
...................... 54
..................................... 55
........................... 56
.................................. 57
............................................. 58
............................................ 65
...................................... 67
..................................... 68
......................................... 69
TROUBLESHOOTING .........................................84
ELECTRICAL ........................................................87
Electrical Safety Instructions ........................... 87
Wiring Overview ................................................ 88
Component Location Index................................ 89
Electrical Cabinet Wiring .................................. 90
Electrical Box ..................................................... 91
Spindle Motor ..................................................... 92
Coolant Pump Motor Wiring ............................. 92
Control Panel Wiring ......................................... 93
Spindle Switches ................................................ 93
Additional Component Wiring .......................... 94
Power Connection .............................................. 94
PARTS ..................................................................95
Headstock Cover ................................................ 95
Headstock Controls ............................................ 96
Headstock Internal Gears ................................. 98
Headstock Transfer Gears ............................... 100
Gearbox Gears .................................................. 101
Gearbox Controls ............................................. 103
Apron Front View ............................................ 105
Apron Rear View .............................................. 107
Compound Rest & Tool Post ............................ 109
Saddle Top View .............................................. 110
Saddle Bottom View......................................... 112
Micrometer Stop............................................... 113
Dial Indicator ................................................... 113
Bed & Shafts .................................................... 114
End Gears ......................................................... 116
Main Motor ....................................................... 117
Stands & Panels ............................................... 119
Tailstock ........................................................... 121
Steady Rest ...................................................... 123
Follow Rest ....................................................... 123
Electrical Cabinet & Control Panel ................ 124
Accessories ....................................................... 125
Front Machine Labels ...................................... 126
Rear & Side Machine Labels ........................... 127
WARRANTY .......................................................129
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