Hunter HVLS Installation Manual
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Hunter HVLS Installation Manual

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HVLS
IN STALLAT ION
MANUA L

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Summary of Contents for Hunter HVLS

  • Page 1 HVLS IN STALLAT ION MANUA L...

  • Page 2: Table Of Contents

    Con ten ts LEGACY The Hunter legacy is not BEFORE YOU BEGIN only about quality—it’s Safety & Precautions about longevity. We Fan Placement Tools Needed invented the ceiling In The Box fan. We build fans Pre-Installation Checklist that last, fans that are Adjustable Downrod designed as fans.

  • Page 3: Before You Begin

    SAFETY & PRECAUTIONS BEFORE YOU BEGIN Important Safety Information To prevent SERIOUS INJURY, DEATH, and PROPERTY DAMAGE, you should read, understand, and follow the warnings and instructions in this manual before installing or operating the fan. READ AND SAVE THESE INSTRUCTIONS. This manual must always be kept with the fan and should remain with the fan if it is transferred or sold.
  • Page 4 Do not make any changes to any part of the fan without first consulting Hunter Industrial. Installation is to be in accordance with ANSI/NFPA 70: National Electrical Code and local codes.
  • Page 5 EVERY fan. The Retention Cable, if installed per Hunter Industrial specifications, can limit the distance the fan could fall in the unlikely event of mounting system failure. Failure to install and to secure the retention cable will void your warranty.

  • Page 6: Fan Placement

    Fans should not be located directly beneath any vertical air discharge. This includes air conditioning units and evaporative coolers. Such equipment can be used effectively in conjunction with high-volume, low-speed (HVLS) fans; however the discharge of the unit must be located outside the swept area and at a distance of at least two times the diameter of the fan. For horizontal air discharge, the fan cannot be placed in direct path at any distance.
  • Page 7 FAN PLACEMENT BEFORE YOU BEGIN FAN PLACEMENT: FAN SPACING CHARTS TITAN XP/RM MIN-MAX MIN-MAX MIN-MAX 24 ft 60ft - 96ft 24 ft 60ft - 14 ft 35ft - 56ft 120ft 20 ft 50ft - 80ft 12 ft 30ft - 48ft 20 ft 50ft - 18 ft...

  • Page 8: Tools Needed

    TOOLS NEEDED BEFORE YOU BEGIN Metric Combination Wrench Set (10mm - 19mm) Metric (Deep & Short) Socket and Ratchet Set Standard (Deep & Short) Socket and Ratchet Set Metric Allen Wrench Set Metric Allen Socket Set Tape Measure Magnetic Level (Magnetic post level recommended) Torque Wrench Wire Rope Cutters (optional) Phillips and Flat Head Screwdrivers...

  • Page 9: In The Box

    2 350 Series HMI shown. HMI will HMI CONTROLLER >1 >1 >1 vary dependent on HMI being installed VFD CONTROL PANEL 3 ECO blades shown. Blade quantity will vary dependent on HVLS fan being BLADES installed. MOUNTING HARDWARE KIT GUY WIRE KIT COMMUNICATION KIT INSTALLATION MANUAL...

  • Page 10: Pre-Installation Checklist

    Inspect product to ensure there are no visible damages or defects to fan(s) components (Refer to page 9 for fan components list) Ensure fan components have not been disassembled or modified beyond the scope which Hunter offers in their product line.

  • Page 11: Adjustable Downrod

    ADJUSTABLE DOWNROD BEFORE YOU BEGIN THERE ARE THREE DIFFERENT ADJUSTABLE DOWNROD LENGTH CONFIGURATIONS: 2.5 - 4 FT (0.77 - 1.22m) | 4.5 - 6 FT (1.38 - 1.83m) | 6.5 - 10 FT (1.99 - 3.05m) DOWNROD WILL SHIP PRE-WIRED AND FULLY ASSEMBLED IN THE SHORTEST CONFIGURATION. c).
  • Page 12 ADJUSTABLE DOWNROD BEFORE YOU BEGIN Adjusting Downrod Length There are three different adjustable downrod length configurations: 2.5 - 4 FT (0.77 - 1.22m) | 4.5 - 6 FT (1.38 - 1.83m) | 6.5 - 10 FT (1.99 - 3.05m). Each configuration will be shipped from the factory in the shortest configuration but will have all necessary components for the longest configuration.

  • Page 13: Installation

    STEP 1: MOUNTING INSTALLATION CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly from building structure that can withstand double the installed fan weight. ADJUSTABLE DOWNROD MOUNT OVERVIEW Secure bracket and Assemble shims and clamps on one side of Assemble the opposing Center the mount under downrod to lift and raise to...
  • Page 14 MOUNTING CONFIGURATION INSTALLATION CHANNEL HEIGHT MATERIAL THICKNESS MAXIMUM SPAN LENGTH 1 5/8” 12 GA 84’ 1 5/8” 14 GA 72’ 1 5/8” 16 GA 60’ 1 3/8” 12 GA 60’ 7/8” 12 GA 30’ 3 1/4” 12 GA 240” 2 7/16’ 12 GA 156”...
  • Page 15 STEP 1: MOUNTING INSTALLATION UNISTRUT MOUNTING Select proper strut channel Use strut channel or similar Bolt fan mounting plate from the chart. to span three points of to attachment point using the building structure and 1/2” grade 5 bolts and create a stable attachment nylon locking nuts.
  • Page 16 STEP 1: MOUNTING INSTALLATION CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly from building structure that can withstand double the installed fan weight. • CAUTION: Do not install the fan from a single structure such as a perlin, truss, I-beam or bar joist. •...

  • Page 17: Step 2: Retention System

    STEP 2: RETENTION SYSTEM INSTALLATION STEP 2: RETENTION SYSTEM INSTALLATION CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly from building structure that can withstand double the installed fan weight. CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly from building structure that can withstand double the installed fan weight.

  • Page 18: Step 3: Motor Assembly

    STEP 3: MOTOR ASSEMBLY INSTALLATION CRUSH HAZARD. To prevent serious injury or death, ALWAYS attach the retention cable to the fan motor and secure to the building structure on EVERY fan. NOTE Leave approximately Insert retention link Align the connector from the motor with the Lift motor up to downrod while 3”...

  • Page 19: Step 4: Vfd Control Panel

    STEP 4: VARIABLE FREQUENCY DRIVE (VFD) INSTALLATION CONTROL PANEL The VFD control panel Position the VFD control Connect the VFD cable from Connect the communication should be mounted directly panel with plug connectors fan to the industrial control cable (Cat 5) to one of the above the fan and downrod.

  • Page 20: Step 5: Guy Wires

    STEP 5: GUY WIRES INSTALLATION TITAN & ECO ONLY • Attach guy wire to building structure while maintaining a 45° angle between the ceiling and the guy wire. • Do not wrap guy wires around the building structure. The guys wires could fray if in contact with the building structure.
  • Page 21 STEP 5: GUY WIRES TITAN & ECO ONLY INSTALLATION • Attach guy wire to building structure while maintaining a 45° angle between the ceiling and the guy wire. • Do not wrap guy wires around the building structure. The guys wires could fray if in contact with the building structure.

  • Page 22: Step 6: Blade Installation

    STEP 6: ECO & XP BLADE INSTALL INSTALLATION To install blade, insert the Start the nylon lock nuts onto Tighten the nylon locknuts Repeat steps A-C for each of press studs through the the press studs to hold in on the press studs using the the remaining blades.
  • Page 23 STEP 6: TITAN BLADE INSTALL INSTALLATION Line up the pin on the blade Install the supplied patch Use a torque wrench to Repeat steps A-C for each of holder with the opening on bolt and tighten until it fully tighten the two set screws the four remaining blades.

  • Page 24: Reference

    TITAN ELECTRICAL REFERENCE Do not use extension cord with fan. Do not remove covers while power is on. Do not use improper voltage source. TITAN AMP DRAW RECOMMENDED RECOMMENDED RECOMMENDED FAN DIAMETER 220V/1P 220V/3P 480V/3P BREAKER SIZE BREAKER SIZE BREAKER SIZE 24 ft 6.5A 3.5A...
  • Page 25 ECO ELECTRICAL REFERENCE Do not use extension cord with fan. Do not remove covers while power is on. Do not use improper voltage source. ECO MAX AMP DRAW RECOMMENDED RECOMMENDED RECOMMENDED FAN DIAMETER 220V/1P 220V/3P 480V/3P BREAKER SIZE BREAKER SIZE BREAKER SIZE 24 ft 6.5A...
  • Page 26 XP ELECTRICAL REFERENCE Electrical Plug Requirements Voltage Plug Receptacle* 110-120V L5-15P L5-15R Breaker Size Chart XP AMP DRAW FAN DIAMETER 110V/1P RECOMMENDED BREAKER SIZE 14 ft 8.3A 12 ft 8.3A 10 ft 8.3A 8 ft 8.3A 7 ft 8.3A Do not use extension cord with fan. Do not remove covers while power is on.

  • Page 27: Fan Network Configurations

    COMMON FAN NETWORK CONFIGURATIONS REFERENCE All communication connections must be made with shielded CAT5e/6 cabling. In all configurations and installs of Hunter HVLS fans Using the COMM 2 port on the Lead Follow the HMI User the Lead fan’s VFD must be the labeled “Power”...
  • Page 28 COMMON FAN NETWORK CONFIGURATIONS REFERENCE ETWORK IAGRAM 350 & 500 C AISY HAIN ONFIGURATION ONTROLLERS COMM 1 COMM 1 COMM 1 COMM 1 FAN 1 FAN 2 FAN 3 FAN 4 Fan Controller IP .061 IP .062 IP .063 IP .064 (HMI) ATEWAY COMM 2...
  • Page 29 EILING EILING ENSOR ENSOR IP .102 IP .104 COMMON FAN NETWORK CONFIGURATIONS REFERENCE COMM 1 COMM 1 COMM 1 COMM 1 FAN 3 FAN 1 FAN 4 FAN 2 Fan Controller NETWORK UP-LINK IP .063 IP .061 IP .064 IP .062 (HMI) SWITCH COMM 2...
  • Page 30 COMMON FAN NETWORK CONFIGURATIONS REFERENCE POWERED VFD (LEAD FAN VFD. MUST CONNECT TO HMI CONTROLLER) NON-POWERED VFD (CAN NOT BE LEAD FAN VFD. MUST NOT CONNECT TO HMI CONTROLLER)

  • Page 31: Fire Panel

    COMMENTS: THE INFORMATION CONTAINED IN THIS MATERIAL DRAWING IS THE SOLE PROPERTY OF HUNTER FAN CO., MEMPHIS, TN. ANY FINISH REPRODUCTION IN PART OR AS A WHOLE • Connect a wire from terminal “C” to “C” on the Fire Relay Terminal Strip.
  • Page 32 FIRE PANEL (FIELD WIRING) REFERENCE Fire Relay arrangement for multiple fans (30 Fan Maximum) NORMALLY ENERGIZED/UNENERGIZED Fire Panel 10-40VDC UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND UNLESS OTHERWISE SPECIFIED: FINISH: DO NOT SCALE DRAWING REVISION DO NOT SCALE DRAWING REVISION DIMENSIONS ARE IN MILLIMETERS...

  • Page 33: Line Filter

    LINE FILTER (INTERNATIONAL ONLY) REFERENCE...
  • Page 34 LINE FILTER (INTERNATIONAL ONLY) REFERENCE Type RF EMI/RFI Filters – Additional Technical Information In addition to the Product Selection brochure, this Application Note contains useful information on how to properly connect an EMI/RFI filter, understand the current ratings, and parallel connections for higher ratings when necessary. Type RF EMI/RFI filters are built with Touch Safe Construction.
  • Page 35 LINE FILTER (INTERNATIONAL ONLY) REFERENCE Parallel connection to achieve higher current ratings is possible with the Type RF EMI/RFI filters provided that identical models are used and the connection allows each individual filter to share current equality. • Two separate terminal blocks will make this easier. •...

  • Page 36: Maintenance

    MAINTENANCE REFERENCE ELECTRIC SHOCK HAZARD TO PREVENT SERIOUS INJURY OR DEATH: • BEFORE performing maintenance or service, ALWAYS disconnect the power by turning off the circuit breaker or breakers to the fan locations and confirm Lockout/Tagout procedures are in place. •...

  • Page 37: Troubleshooting

    TROUBLESHOOTING REFERENCE Symptom Possible Solution • Verify that the fan’s circuit breaker has power and that it is on. • Verify that the VFD’s receptacle has power and that the VFD is plugged in. • Check for secured plug connections. Each connection should be checked to FAN WILL NOT START ensure they are fully engaged.
  • Page 40 180 Threet Industrial Street Smyrna, TN 13167 1-844-591-FANS (3267) TECHNICAL DEPARTMENT: 1-844-593-FANS (3267) INDUSTRIALFANS.HUNTERFAN.COM/ ©2022 Hunter Fan Company. All rights reserved. | Rev 04/27/2022...

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