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CPCI-405
CompactPCI-Controller Board
with CAN and ETHERNET
Hardware Manual
to product: I.2306.04, I.2306.05, I.2306.07,
I.2306.08, I.2306.12, I.2306.47,
I.2306.49
CPCI-405
Page 1 of 57
Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5
esd electronic system design gmbh
Vahrenwalder Str. 207 • 30165 Hannover • Germany
http://www.esd.eu
Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68
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Table of Contents
Related Manuals for ESD CPCI-405
Summary of Contents for ESD CPCI-405
- Page 1 CPCI-405 Page 1 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5 esd electronic system design gmbh Vahrenwalder Str. 207 • 30165 Hannover • Germany http://www.esd.eu Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68...
- Page 2 The information in this document has been carefully checked and is believed to be entirely reliable. esd makes no warranty of any kind with regard to the material in this document, and assumes no responsibility for any errors that may appear in this document. In particular descriptions and technical data specified in this document may not be constituted to be guaranteed product features in any legal sense.
- Page 3 Note concerning cable type inserted 6., 7. Chapters updated Declaration of Conformity updated Chapter "Order Information" moved and revised Technical details are subject to change without further notice. CPCI-405 Page 3 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5...
- Page 4 The device is a built-in component. It is essential to ensure that the device is mounted in a way that cannot lead to endangering or injury of persons or damage to objects. Do not use damaged or defective cables to connect the CPCI-405 and follow the CAN wiring hints in chapter: "Correct Wiring of Electrically Isolated CAN Networks"...
- Page 5 It is the responsibility of the device's user to take care that necessary safety precautions for the device's network interface are in place.
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Page 6: Table Of Contents
5. Special Designs: CPCI-405 with CPCI-CAN-ISO11898 Add-On ..... 37 5.1 CPCI-405-2 PowerPC Host with 8 HP Front Panel (I.2306.49) ..... 37 5.1.1 Front Panel view of CPCI-405-2 with Adapter Board and 8 HP Front Panel . - Page 7 5.2 CPCI-405-A PCI-Adapter with 6 U Front Panel (I.2306.47) ......39 5.2.1 Front Panel view of the CPCI-405-A PCI-Adapter with 6 U Front Panel ..40 5.3 Serial Interface .
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Page 8: Overview
1.1 Description of the CPCI-405 Board Fig. 1.1.1: Block circuit diagram The CPCI-405 is a CompactPCI board in Euro format. It is available as PCI-master CPU or as intelligent slave board. Both options only differ in the configuration of the PowerPC 405GPr processor. - Page 9 The TTL-signals of both controllers are led to a post connector. Here, two adapter boards can be connected via flat ribbon cables, realising the physical layer. The adapter boards are available with CAN (ISO11898) or DeviceNet interfaces. Optionally the CPCI-405 together with the adapter board is available in two special designs (page 37).
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Page 10: Pcb View With Connector Designations
Overview 1.2 PCB View with Connector Designations Fig. 1.2.1: PCB view (diagram without front panel) The connector pin assignments can be found on page 25 and the following. Page 10 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 11: Summary Of Technical Data
X1100 (50-pin CompactFlash board connector) - CompactFlash boards X1200 (8-pin RJ45-socket) - ETHERNET Twisted Pair (IEEE 802.3) Dimensions 100 mm x 160 mm Weight 200 g Table 1.3.1: General technical data CPCI-405 Page 11 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 12: Compactpci Bus
- for CompactFlash memory boards in accordance with CompactFlash specification CompactFlash slot - suitable for board design type I - 3.3 V-power supply - controlled in ‘True IDE’ mode Table 1.3.3: Microprocessor and memory Page 12 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 13: Serial Interfaces
CAN 1: 10-pin post connector for adapter board X1010 - to be connected to 10-pin post connector X1010 Adapter board - available with differential CAN-interface (ISO11898) or DeviceNet interface (with Combicon socket) Table 1.3.5: CAN-interfaces CPCI-405 Page 13 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 14: Ethernet Interface
CF-cards and release them on success. 1.3.8 Software Support The boot monitor U-Boot* is stored in the Flash memory. This makes it possible for the CPCI-405 to boot with various operating systems from the network, the local Flash memory or the Compact Flash memory. -
Page 15: Front Panel View With Led-Display
The module has got four LEDs in the front panel and another LED which can only be seen on the board itself when the case is open. 2.1 LEDs in the Front Panel Fig. 2.1.1: Position and colours of LEDs CPCI-405 Page 15 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... - Page 16 Link green link status ETHERNET (link to server or hub detected) Status Receive yellow receive status ETHERNET (reception of ETHERNET-data packages) Status Table 2.1.1: Display functions of LEDs Page 16 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5...
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Page 17: Powerpc Microcontroller Ppc405Gpr
The general functions of the PowerPC 405GPr will not be explained in this manual. The manual of the microcontroller can be downloaded from the homepage of the manufacturer AMCC at: CPCI-405 Page 17 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 18: Address Assignment
IDE/CompactFlash NVRAM (or NVRAM with RTC) Free: User Space (24 Kbyte) NVRAM (or NVRAM with RTC) Reserved: VxWorks and esd internal use (4 Kbyte) NVRAM (or NVRAM with RTC) Reserved: PPCBoot/U-Boot environment variables (4 Kbyte) Option NVRAM with RTC RTC: Register start address... -
Page 19: Interrupt Settings
IRQ 31 EXT IRQ 6 CompactFlash high active, level sensitive Table 3.1.2: Interrupt Setting All other interrupt sources are PowerPC405-internal. They are described in the PowerPC405-manual. CPCI-405 Page 19 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 20: Serial Interface
The bit rate can be changed by means of software. The procedure to change the bit rate depends on the operating system, it is therefore advisable to refer to the manual of the operating system. Page 20 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 21: Connecting The Rs-232-Interface Ser 0
3.2.3 Connecting the RS-232-Interface SER 0 The diagram is used to explain the short terms for signals as used in the chapter (Connector Assignments). The signal terms are exemplary for the connection of the CPCI-405 as a modem (DCE) via the adapter cable RJ12-DSUB9. -
Page 22: Function Of Coding Switch
4 Memory area of Flash-EPROM U610 is at CS0 Memory area of Flash-EPROM U600 is at CS0 (default setting) Table 3.3.2: Meaning of coding switch bits 4 Page 22 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 23: Can/Devicenet Unit
Description of Units 3.4 CAN/DeviceNet Unit 3.4.1 General The CPCI-405 has got two independent CAN-channels. Each of these CAN-channels has got its own SJA1000 controller. CAN-channel CAN0 can be accessed via 9-pin DSUB connector X1000 in the front panel. An 82C250/82C251 is used as driver unit. -
Page 24: Interface Circuits
CAN0 is identically constructed to the CAN-interface on the adapter board. Fig. 3.4.1: Circuit of CAN-interface Fig. 3.4.2: Circuit of the DeviceNet interface on the adapter board Page 24 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 25: Connector Assignment
(Handshake Output) CTS-S0 (Handshake Input) The data direction of the signals is given as viewed from the CPCI-405 board. Note: esd only grants the compliance with directive 2014/30/EC, if the CAN wiring is carried out with at least single shielded double twisted pair cables. -
Page 26: Ser 0: Connection Cable Rj12-Dsub9
Connector Assignment 4.1.2 SER 0: Connection Cable RJ12-DSUB9 1,5 m RJ12 (6P6C), DSUB female 6-Pol. 9-pole CPCI-405 local signal names used at CPCI-405 Page 26 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 27: Ser 0: Dsub-Socket When Using The Adapter Cable Rj12-Dsub9
9-pin DSUB female n.c..not connected The names of the signals are specified as seen from the terminal (PC). The signal direction specified in brackets is shown as seen from the CPCI-405 board. CPCI-405 Page 27 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 28: Ser 1: Assignment Of The 6-Pin Post Connector X710
Therefore the user has to ensure, that no pull-up or pull-down resistors with values smaller than 10 kohm will be connected at the lines TxD-S1/STR17 or RxD-S1/STR18. This could be happen with some modem types ! Page 28 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 29: Can-Bus Interface (X1000)
CAN0_L, CAN0_H... CAN-signal lines (generated from the CAN-controller TTL-signals Tx0- CAN0* and Rx0-CAN0*) CAN0_GND ... reference potential of the local CAN-physical layer shield ... potential of connector case reserved ... reserved for future applications CPCI-405 Page 29 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 30: Can-Ttl Signals (X1010)
Note: If the option of the external CAN or DeviceNet interface is used for CAN-channel CAN0 via the adapter board, the local CAN-interface cannot be used anymore, because it would require a change in the equipping! This concerns the signals Tx0-CAN0* and Rx0-CAN0*. Page 30 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 31: Option: Devicenet-Adapter Boards
V+... power supply (U = 24 V ± 4%) V-... reference potential to V+ and CAN+/CAN- CAN+, CAN-... CAN-signal lines shield... shield (connected to ground via high-impedance RC-member) CPCI-405 Page 31 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... - Page 32 Connector Assignment The DeviceNet option includes the CPCI-405, the DeviceNet-adapter board, the flat ribbon cable, the fastening angles and all screws, nuts and securing plates required. Fig. 4.3.1: Wiring of adapter boards The dimensions specified in the following diagrams are in millimetres.
- Page 33 Phoenix Combicon connector groups: MSTB, MSTBP, MVSTBR, MVSTBW, TMSTBP) max. 4,0 56,0 Fig. 4.3.6: Minimum required space within the case for adapter boards with DeviceNet or DSUB9 connectors CPCI-405 Page 33 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5...
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Page 34: Ethernet 10/100Base-T Connection (X1200)
Cables of category 5e or higher have to be used to grant the function in networks with up to 100 Mbits/s. esd grants the EC conformity of the product if the wiring is carried out with shielded twisted pair cables of class SF/UTP or higher. -
Page 35: Debug Port X720
16-pin post connector to connect the port. At the CPCI-405 board of the first series (PCB-rev. 1.x) a SMD-pin contact strip connector with 16 pins is used. Later series of the CPCI-405 (from PCB-rev. 2.x) carry an 8-pin SMD-pin contact strip connector. -
Page 36: Signal Alignment Of 8-Pole Smd-Strip And Jtag-Adapter (From Pcb-Rev. 2.X)
Adapter (Uncasted) Connectors to build adapter: SMD-pin contact strip: Fa. Samtec, ‘modified pin contact strip’, order-no. MTMS-108-58-T-S-485 2.54 mm post connector: i.e. Fa. Harting, 16-pole, straight, order-no. 09185167324 Page 36 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 37: Special Designs: Cpci-405 With Cpci-Can-Iso11898 Add-On
In the special designs the add-on CPCI-CAN-ISO11898 (I.2301.03) is already integrated in the CPCI-405 module which comes with a 8 HP front panel (I.2306.49, I.2306.12) or a 6 U front panel (I.2306.47). The interfaces are easy to access as RS-232 interface (SER1) and as CAN interface (CAN1) directly via the front panel. -
Page 38: Front Panel View Of Cpci-405-2 With Adapter Board And 8 Hp Front Panel
Special Designs with CPCI-CAN-ISO11898 Add-On 5.1.1 Front Panel view of CPCI-405-2 with Adapter Board and 8 HP Front Panel The assignment and display function of the LEDs and the position and assignment of connector X700, X1000 and X1200 are the same as described for the CPCI-405. -
Page 39: Cpci-405-A Pci-Adapter With 6 U Front Panel (I.2306.47)
Special Designs with CPCI-CAN-ISO11898 Add-On 5.2 CPCI-405-A PCI-Adapter with 6 U Front Panel (I.2306.47) In this design the adapter board CPCI-CAN-ISO11898 is connected to the CPCI-405 via ribbon cable. (Fig. shows CPCI-405-A-design up to S/N BC882) Fig. 5.2.1: CPCI-405-A PCI-adapter with adapter board and 6 U front panel... -
Page 40: Front Panel View Of The Cpci-405-A Pci-Adapter With 6 U Front Panel
Special Designs with CPCI-CAN-ISO11898 Add-On 5.2.1 Front Panel view of the CPCI-405-A PCI-Adapter with 6 U Front Panel The assignment and display function of the LEDs and the position and assignment of connector X700, X1000 and X1200 are the same as described for the CPCI-405. -
Page 41: Serial Interface
The following figures explain the code designation of the signals used in the connector assignments. 5.3.1 RS-232 Interface The Figure exemplifies the connection of the CPCI-405 via the adapter cable RJ12 <-> DSUB-socket to a terminal. The names of the signals of the adapter cable are chosen correspondingly. -
Page 42: Rs-485 Interface
DE(RTS) has to be set to ‘0’ transmit: DE(RTS) has to be set to ‘1’ and reset with stop-bit Fig. 5.3.4: Set RTS to transmit and receive Page 42 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 43: Solder Bridges For The Configuration Of The Serial Interface Ser1
LB103 (FAST unasserted), the RS-232 transmitters and the RS-485/-422 driver are slew-rate limited to reduce disturbances by electromagnetic impulses (EMI). For further information, please refer to the datasheet of the serial driver MAX3160: www.maxim.de CPCI-405 Page 43 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 44: Connector Assignments Of The Special Designs
CAN1_L, CAN1_H... CAN-signal lines (generated from the CAN-Controller TTL-signals Tx0- CAN1* and Rx0-CAN1*) CAN1_GND ... reference potential of the local CAN-physical layer Shield ... potential of the connector case reserved ... reserved for future applications Page 44 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 45: Ser1: Assignment Of The Rj12 Socket P100
The signal direction does not switch automatically for the RS-485 interface! The signal direction must be set by software via RTS-control. An example for the assignment of a connection cable RJ12 <-> DSUB9 for RS-232 operation is described on page 26. CPCI-405 Page 45 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 46: Correct Wiring Of Electrically Isolated Can Networks
Therefore the practical maximum number of nodes, bus length and stub length are typically much lower. esd has concentrated her recommendations concerning CAN wiring on the specifications of the ISO 11898-2. Thus this wiring hints forgoes to describe the special features of the derived standards CANopen, ARINC825, DeviceNet and NMEA2000. -
Page 47: Heavy Industrial Environment (Double Twisted Pair Cable)
6.2 Heavy Industrial Environment (Double Twisted Pair Cable) 6.2.1 General Rules Note: esd only grants the compliance with directive 2014/30/EC, if the CAN wiring is carried out with single shielded double twisted pair cables that match the requirements of ISO 11898-2. -
Page 48: Device Cabling
DSUB9-connector from ERNI (ERBIC CAN BUS MAX, order no.:154039). The usage of esd’s T-connector type C.1311.03 is not recommended for single shielded double twisted pair cables because the shield potential of the conductive DSUB housing is not looped through this T-connector type. -
Page 49: Light Industrial Environment (Single Twisted Pair Cable)
6.3.1 General Rules Note: esd only grants the compliance with directive 2004/30/EC, if the CAN wiring is carried out with single shielded double twisted pair cables that match the requirements of ISO 11898-2. See previous chapter: ’Heavy Industrial Environment (Double Twisted Pair Cable)’. -
Page 50: Cabling
9-pin DSUB-termination connectors with integrated termination resistor and male and female contacts (gender changer) are available from esd (order no. C.1303.01). DSUB termination connectors with male contacts (order no. C.1302.01) or female contacts (order no. C.1301.01) and additional functional earth contact are available, if CAN termination and grounding of CAN_GND is required. -
Page 51: Electrical Grounding
Table 2: Recommended cable lengths at typical bit rates (with esd-CAN interfaces) Optical couplers are delaying the CAN signals. esd modules typically reach a wire length of 37 m at 1 Mbit/s within a proper terminated CAN network without impedance disturbances like e.g. -
Page 52: Examples For Can Cables
Wiring Notes 6.6 Examples for CAN Cables esd recommends the following two-wire and four-wire cable types for CAN network design. These cable types are used by esd for ready-made CAN cables, too. 6.6.1 Cable for Light Industrial Environment Applications (Two-Wire) -
Page 53: Can-Bus Troubleshooting Guide
- there are no open circuits in CAN_H or CAN_L wiring - your bus system has two terminating resistors (one at each end) and that they are 120 each. CPCI-405 Page 53 of 57 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 54: Electrical Grounding
(see figure at previous page). Measure the DC voltage between CAN_L and CAN_ GND (see figure at previous page). Normally the voltage should be between 2.0 V and 3.0 V. Page 54 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 55: Can Transceiver Resistance Test
(>> 200%). Figure 8: Simplified diagram of a CAN node 7.6 Support by esd If you have executed the fault diagnostic steps of this troubleshooting guide and you even can not find a solution for your problem our support department will be able to assist. -
Page 56: Eu Declaration Of Conformity
Declaration of Conformity 8. EU Declaration of Conformity Page 56 of 57 CPCI-405 Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5... -
Page 57: Order Information
Table 3: Order information PDF Manuals Manuals are available in English and usually in German as well. For availability of English manuals see the following table. Please download the manuals as PDF documents from our esd website www.esd.eu for free. Manuals Order No.
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