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KLS Martin Independant IDP 401 Mounting Instructions

Suspension arm systems
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English
90-059-72-10
Revision 1
Date of Release: 2016-06
Suspension Arm Systems Independant
IDP 401 inverted, IDP 501 XL, IDP 501 XXL
Mounting Instructions
®
IDP 401,

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Summary of Contents for KLS Martin Independant IDP 401

  • Page 1 ® Suspension Arm Systems Independant IDP 401, IDP 401 inverted, IDP 501 XL, IDP 501 XXL English Mounting Instructions 90-059-72-10 Revision 1 Date of Release: 2016-06...
  • Page 2 Symbol Explanation Safety alert symbol CAUTION Indicates a situation which, if not avoided, could result in minor or moderate injury. WARNING Indicates a situation which, if not avoided, could result in death or serious injury. DANGER Indicates a situation which, if not avoided, will result in death or serious injury.
  • Page 3 Non-ionizing electromagnetic radiation Cautions against disturbance of medical devices and electronic implants by the high-frequency electromagnetic radiation emitted by cellular and radio transmitters. Tightening torque Warns against falling down of the suspension arm system due to insufficiently tightened fastening screws. Information on minimum and maximum temperature for storage and transportation.

  • Page 4: Table Of Contents

    Mounting Instructions ® Suspension Arm Systems Independant Contents Terms & Acronyms .................. 7 Product Liability and Warranty ............7 General Information ................7 Scope of Delivery .................. 8 1.2.1 Overview and Scope of Delivery for IDP 401/IDP 401 inverted ......8 1.2.2 Overview and Scope of Delivery for IDP 501 XL..........
  • Page 5 Mounting Instructions ® Suspension Arm Systems Independant 4.2.3 Maintenance Work ..................33 4.2.4 Safe Handling of Oxygen ................. 34 Commissioning ................35 Initial Commissioning and Handover ............35 Load Data ................. 36 Load Data for IDP 401 Single/IDP 401 inverted ........36 Load Data for Suspension Arm Combinations ..........
  • Page 6 Mounting Instructions ® Suspension Arm Systems Independant Connecting the Supply Cables ............... 84 7.7.1 Safety Notes ....................84 7.7.2 Installing the Cables for the Gas Supply and Exhaust Air ........85 7.7.3 Connecting the Earthing Cables ................ 87 7.7.4 Connecting the Power Cables ................88 7.7.5 Checking the Supply Cables ................

  • Page 7: Terms & Acronyms

    We are the manufacturer of this product: Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · D-78532 Tuttlingen · Germany Postfach 60 · D-78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com ·...

  • Page 8: Scope Of Delivery

    Mounting Instructions ® Suspension Arm Systems Independant Scope of Delivery 1.2.1 Overview and Scope of Delivery for IDP 401/IDP 401 inverted Fig. 1-1: Overview of IDP 401/IDP 401 inverted Revision 1...
  • Page 9 Mounting Instructions ® Suspension Arm Systems Independant Overview – Interface plate (Single/Duo) already installed – Intermediate ceiling installed on site Scope of delivery The scope of delivery may vary depending on the order. Canopy (Single/Duo) (flat/high) (depending on version) 1 Single canopy Ø 600 mm x 150 mm, 1 canopy cap 110 mm height −...
  • Page 10 Mounting Instructions ® Suspension Arm Systems Independant Extension arm with pre-assembled IDP 401 ceiling tube, Single arm 1 extension arm in the lengths 600, 800, 1,000 and 1,200 mm − Pre-installed components 1 power cable for power supply − Supply cable for electromagnetic brake −...

  • Page 11: Overview And Scope Of Delivery For Idp 501 Xl

    Mounting Instructions ® Suspension Arm Systems Independant 1.2.2 Overview and Scope of Delivery for IDP 501 XL Fig. 1-2: Overview of IDP 501 XL Revision 1...
  • Page 12 Mounting Instructions ® Suspension Arm Systems Independant Overview – Interface plate (Single/Duo) already installed – Intermediate ceiling installed on site Scope of delivery The scope of delivery may vary depending on the order. Canopy (Single/Duo) (flat/high) (depending on version) 1 Single canopy 700 mm x 700 mm x 150 mm height −...
  • Page 13 Mounting Instructions ® Suspension Arm Systems Independant Extension arm with pre-assembled IDP 401 ceiling tube, Single arm 1 extension arm in the lengths 600, 800, 1,000, 1,200, 1,400 and 1,600 mm − Pre-installed components 1 power cable for power supply −...

  • Page 14: Overview And Scope Of Delivery For Idp 501 S Xxl

    Mounting Instructions ® Suspension Arm Systems Independant 1.2.3 Overview and Scope of Delivery for IDP 501 S XXL Fig. 1-3: Overview for IDP 501 S XXL Overview – Interface plate (Single/Duo) already installed – Intermediate ceiling installed on site Revision 1...
  • Page 15 Mounting Instructions ® Suspension Arm Systems Independant Scope of delivery The scope of delivery may vary depending on the order. Canopy (Single/Duo) (flat/high) (depending on version) 1 Single canopy 700 mm x 700 mm x 150 mm height − 1 Duo canopy (installation with intermediate ceiling) 700 mm x 700 mm x 50 mm −...
  • Page 16 Mounting Instructions ® Suspension Arm Systems Independant Longer ceiling tube for IDP 501 XXL 1 ceiling tube (customized length) − 1 earthing cable 4 mm² − Included components 1 socket wrench extension (only for ceiling tube lengths 500 and 700 mm) −...

  • Page 17: Overview And Scope Of Delivery Of Optional Equipment

    Mounting Instructions ® Suspension Arm Systems Independant 1.2.4 Overview and Scope of Delivery of Optional Equipment Fig. 1-4: Overview of optional equipment The illustration shows the optional accessories using the example of the IDP 401 version. The optional equipment available for the IDP 501 XL und IDP 501 XXL versions is identical. On delivery of the system from the factory, the listed options are already installed.

  • Page 18: Intended Purpose

    Mounting Instructions ® Suspension Arm Systems Independant Intended Purpose The suspension arm systems IDP 401, IDP 401 inverted, IDP 501 XL and IDP 501 XXL are • individually equipped. Depending on version and fitted equipment, they can be used for the following: —...

  • Page 19: Improper Use

    Mounting Instructions ® Suspension Arm Systems Independant 1.3.1 Improper Use The suspension arm system and its components must not be loaded beyond their maximum load-bearing capacity, see section 9.2 “Technical Data”, page 105. Activation time of the electromagnetic brakes The maximum switch-on time of the electromagnetic brakes of the suspension arm system must not exceed 1 min: If the electromagnetic brakes are actuated for more than 1 min, the power supply unit •...

  • Page 20: Warranty

    Mounting Instructions ® Suspension Arm Systems Independant Warranty Our Standard Terms and Conditions of Sale effective at the time shall apply. Agreements diverging from these Standard Terms and Conditions do not restrict the legal rights of the buyer. Any warranty exceeding the above provisions shall require a contractual form and shall exclude component-related vandalism, software updates and consumables.

  • Page 21: Hotline

    Mounting Instructions ® Suspension Arm Systems Independant Hotline Should you have any questions on how to handle the product or use it for clinical • applications, please do not hesitate to contact the Product Management: Tel: +49 7461 706-321 Fax: +49 7461 706-190 Should you have any technical questions or questions concerning maintenance contracts or •...

  • Page 22: Notices Concerning This Document

    Mounting Instructions ® Suspension Arm Systems Independant Notices Concerning this Document Failure to observe this document can lead to serious or even lethal injury to the patient or the user! Improper handling and care as well as non-intended use can lead to premature wear and/or pose a risk to patients and users! It is the operator’s responsibility to ensure that all personnel handling the product have understood and do observe the notes and instructions in this document.

  • Page 23: Applicable Mounting Instructions

    Mounting Instructions ® Suspension Arm Systems Independant Applicable Mounting Instructions The Mounting Instructions of the M6 service head system comprise four separate parts and are only valid if all parts are available and complete at the site of assembly. The four separate parts are as follows: Part 01: •...
  • Page 24 Mounting Instructions ® Suspension Arm Systems Independant Part 04: • Approved equipment for the M6 service head Fig. 2-4: Approved optional equipment Revision 1...

  • Page 25: Symbols Used In This Document

    Mounting Instructions ® Suspension Arm Systems Independant Symbols Used in this Document Throughout this document, important information (such as general or safety-related notices) is marked with the following symbols and signal words: DANGER Life hazard or serious injury! Indicates a situation which, if not avoided, will result in death or serious injury! WARNING Life hazard or serious injury! Indicates a situation which, if not avoided, could result in death or serious injury!

  • Page 26: Instructions For Safe Installation

    Mounting Instructions ® Suspension Arm Systems Independant Instructions for Safe Installation Information on Device Identification These instructions for use are intended solely for devices identified on the rating plate by the following data: Type designation: Suspension arm system IDP 401, IDP 401 inverted, IDP 501 XL, •...

  • Page 27: Assembly Process

    Mounting Instructions ® Suspension Arm Systems Independant 3.3.3 Assembly Process The unit must be connected to the power source by a qualified electrician only while the • power supply has switched off. The unit must be installed according to the steps described in these Mounting Instructions. •...

  • Page 28: Notes For Operators

    Mounting Instructions ® Suspension Arm Systems Independant Notes for Operators The device is manufactured according to the current state of technology and is safe to • operate. Potential dangers may still be present, however, when using this device. This applies in particular if the device is operated by personnel without the necessary qualifications, or if it is used improperly and not in accordance with its intended purpose.

  • Page 29: Patient Environment

    Mounting Instructions ® Suspension Arm Systems Independant Patient Environment Any electrical medical devices with accessible metal parts that are attached to the support arm system and located within the patient environment must be equipped with 2 means of patient protection (MOPP) according to IEC 60601-1.

  • Page 30: Safety Notes

    Mounting Instructions ® Suspension Arm Systems Independant Safety Notes Data on the Rating Plate Fig. 4-1: Rating plate, example: IDP 401, Single The certification signs are located on top of the extension arm. • Extension Arm The rating plate displays the length of the extension arm. •...

  • Page 31: The Most Important Safety Information At A Glance

    Mounting Instructions ® Suspension Arm Systems Independant The Most Important Safety Information at a Glance Please also comply with the safety instructions in the following sections. 4.2.1 Operation WARNING Risk of injury from collapse of the suspension arm system if the maximum load- bearing capacity is exceeded! Exceeding the maximum permissible load-bearing capacity can cause the suspension arm system or its components to loosen from the anchorage and fall down:...

  • Page 32: Assembly/Disassembly

    Mounting Instructions ® Suspension Arm Systems Independant 4.2.2 Assembly/Disassembly WARNING Danger of injury from electric shock! Power supply lines run in the suspension arm system and the M6 service head. Touching live parts can cause life-threatening electric shock. In order to avoid the risk of electric shock, the suspension arm system may be connected •...

  • Page 33: Maintenance Work

    Mounting Instructions ® Suspension Arm Systems Independant 4.2.3 Maintenance Work WARNING Danger of injury from electric shock! Power supply lines run in the suspension arm system and the M6 service head. Touching live parts can cause life-threatening electric shock. In order to avoid the risk of electric shock, the suspension arm system may be connected •...

  • Page 34: Safe Handling Of Oxygen

    Mounting Instructions ® Suspension Arm Systems Independant 4.2.4 Safe Handling of Oxygen DANGER Danger to life from oxygen explosion! Oxygen reacts explosively with oils, greases and lubricants. Danger of explosion due to highly compressed oxygen: Keep the oxygen and gas modules free of substances that contain oil, grease or •...

  • Page 35: Commissioning

    Mounting Instructions ® Suspension Arm Systems Independant Commissioning Initial Commissioning and Handover Initial commissioning The entire suspension arm system and the M6 service head have to be correctly commissioned after installation has been completed. Functional check The suspension arm system and the M6 service head must not be used on the patient before the operator or a person authorized by the operator has performed a function check at the operating site, and the persons assigned by the operator have been instructed.

  • Page 36: Load Data

    Mounting Instructions ® Suspension Arm Systems Independant Load Data The data for the calculation of the load on the ceiling can be found in the following tables. When attaching the suspension arm system to the ceiling mount, the vertical weight force of the ceiling mount (the values equal the maximum load) must be added to the suspension arm system to determine the load on the ceiling.

  • Page 37: Load Data For Suspension Arm Combinations

    Mounting Instructions ® Suspension Arm Systems Independant Vertical Vertical Weight Maximum Extension arm length, Load bearing Weight Force of the Bending Dual arm [mm] capacity [kg] Force [N] Ceiling Mount [N] Moment[Nm] 600/600 3,734 1,300 3,761 800/600 3,375 1,300 3,843 800/800 3,012 1,300...

  • Page 38: Load Data For Idp 501 Xl Single

    Mounting Instructions ® Suspension Arm Systems Independant Load Data for IDP 501 XL Single Fig. 6-5: Load data for IDP 501 XL Single Vertical Vertical Weight Maximum Extension arm length, Load bearing Weight Force of the Bending Single arm [mm] capacity [kg] Force [N] Ceiling Mount [N]...

  • Page 39: Load Data For Suspension Arm Combinations

    Mounting Instructions ® Suspension Arm Systems Independant Vertical Vertical Weight Maximum Extension arm length, Load bearing Weight Force of the Bending Dual arm [mm] capacity [kg] Force [N] Ceiling Mount [N] Moment[Nm] 800/1,200 3,825 1,300 6,386 1,000/1,000 3,844 1,300 6,439 1,000/1,200 3,579 1,300...

  • Page 40: Load Data For Idp 501 Xxl Single

    Mounting Instructions ® Suspension Arm Systems Independant Example IDP 501 XL (extension arm 1,000/800 mm) on ceiling mount combined with IDP 101 S (spring arm 1,015 mm): Sum of weight forces: 4,109 N + 1,300 N + 2,578N = 7,987 N •...

  • Page 41: Load Data For Suspension Arm Combinations

    Mounting Instructions ® Suspension Arm Systems Independant Vertical Vertical Weight Maximum Extension arm length, Load bearing Weight Force of the Bending Dual arm [mm] capacity [kg] Force [N] Ceiling Mount [N] Moment[Nm] 1,000/1,000 4,136 1,300 6,881 1,000/1,200 3,891 1,300 6,950 1,000/1,400 3,645 1,300...
  • Page 42 Mounting Instructions ® Suspension Arm Systems Independant Example IDP 501 XXL (extension arm 1,000/1,000 mm) on ceiling mount combined with IDP 101 S (spring arm 1,015 mm): Sum of weight forces: 4,136 N + 1,300 N + 2,578N = 8,014 N •...

  • Page 43: Mounting

    Mounting Instructions ® Suspension Arm Systems Independant Mounting Mounting the Threaded Bolts on the Interface Plate 7.1.1 Mounting Conditions: Interface Plate on the Raw Ceiling without Intermediate Ceiling The following figures illustrate the Single interface plate (round) for assembly of the IDP 401 and IDP 401 inverted versions.
  • Page 44 Mounting Instructions ® Suspension Arm Systems Independant Shortening the threaded bolts If Single/Duo interface plates are mounted on a raw ceiling, 6 (Single version) or 12 (Duo version) M16 x 330 mm threaded bolts will have to be shortened. The Single/Duo canopy with attachment, to be mounted later, fits closely to the raw ceiling and covers the flange of the ceiling tube.
  • Page 45 Mounting Instructions ® Suspension Arm Systems Independant Mounting the upper insulation on the threaded bolts Fig. 7-2: Mounting the upper insulation on the threaded bolts (Single/Duo) The 6 (Single version) or 12 (Duo version) hexagonal nuts M16 must be mounted at a precise distance to the threaded bolts M16 Screw on 1 hexagonal nut to the threaded bolt...

  • Page 46: Mounting Conditions: Interface Plate On The Raw Ceiling With Intermediate Ceiling

    Mounting Instructions ® Suspension Arm Systems Independant 7.1.2 Mounting Conditions: Interface Plate on the Raw Ceiling with Intermediate Ceiling The following figures illustrate the Single interface plate (round) for assembly of the IDP 401 and IDP 401 inverted versions. The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate (angular) is identical.
  • Page 47 Mounting Instructions ® Suspension Arm Systems Independant NOTICE Variable threaded bolt length The required length of the threaded bolts depends on the distance H (raw ceiling to lower edge of the intermediate ceiling Observe the minimum and maximum length of the threaded bolts •...
  • Page 48 Mounting Instructions ® Suspension Arm Systems Independant Attach 1 hexagonal nut M16 to each of the 6/12 threaded bolts M16 and use 1 spring • washer for each. WARNING Danger of injury due to the suspension arm system falling! If the threaded bolts are not fully screwed in, they can tear out of the interface plate and cause the suspension arm system to fall: •...
  • Page 49 Mounting Instructions ® Suspension Arm Systems Independant Mounting the upper insulation on the threaded bolts Fig. 7-5: Mounting the upper insulation on the threaded bolts (Single/Duo) Screw on 1 hexagonal nut M16 to the threaded bolts , for each threaded bolt M16 •...

  • Page 50: Mounting Conditions: Interface Plate On The Intermediate Ceiling Mount

    Mounting Instructions ® Suspension Arm Systems Independant 7.1.3 Mounting Conditions: Interface Plate on the Intermediate Ceiling Mount The following figures illustrate the Single interface plate (round) for assembly of the IDP 401 and IDP 401 inverted versions. The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate (angular) is identical.
  • Page 51 Mounting Instructions ® Suspension Arm Systems Independant WARNING Danger of injury due to the suspension arm system falling! To ensure proper stability, the threaded bolts must not exceed a length of 330 mm. • Ensure that the maximum length is not exceeded. Attach 1 hexagonal nut M16 on each of the 6/12 threaded bolts and use 1 spring...
  • Page 52 Mounting Instructions ® Suspension Arm Systems Independant Mounting the upper insulation on the threaded bolts Fig. 7-7: Mounting the upper insulation on the threaded bolts (Single/Duo) The 6 (Single version) or 12 (Duo version) hexagonal nuts M16 must be mounted at a precise distance to the threaded bolts M16 x 330 mm Screw on 1 hexagonal nut to the threaded bolt...

  • Page 53: Pre-Assembly: Mounting The Longer Ceiling Tube On The Extension Arm

    Mounting Instructions ® Suspension Arm Systems Independant Pre-assembly: Mounting the Longer Ceiling Tube on the Extension Arm 7.2.1 Overview of the Components in this Section The ceiling tube shown in the illustration is mounted to the extension arm (Single or Duo). For reasons of simplification, the illustration shows the extension arm without the pre- installed cables.

  • Page 54: Mounting The Longer Ceiling Tube

    Mounting Instructions ® Suspension Arm Systems Independant 7.2.2 Mounting the longer Ceiling Tube Mounting the ceiling tube The illustration shows an example of the IDP 401 ceiling tube with 8 Allen cylinder screws M10 x 25 mm (8.8) DIN EN ISO 4762. For reasons of simplification, the illustration shows the extension arm without pre-installed cables.
  • Page 55 Mounting Instructions ® Suspension Arm Systems Independant Attach retaining washers to cylinder screws • At the position of the pre-installed cable leave the threaded hole free and do not • screw in cylinder screws Screw ceiling tube on the extension arm using 7 or 9 cylinder screws •...
  • Page 56 Mounting Instructions ® Suspension Arm Systems Independant Mounting the tension relief on the ceiling tube The illustration shows an example of the IDP 401 ceiling tube with 8 Allen cylinder screws M10 x 25 mm (8.8) DIN EN ISO 4762. For reasons of simplification, the illustration shows the extension arm without pre-installed cables.
  • Page 57 Mounting Instructions ® Suspension Arm Systems Independant Retrofitting the earthing cable to the ceiling tube On delivery of the system from the factory, the following earthing cable is already installed. Attach 1 retaining washer S4 each • above and below the ring cable lug of the supplied earthing cable 4 mm²...

  • Page 58: Mounting The Extension Arm On The Threaded Bolts Of The Interface Plate

    Mounting Instructions ® Suspension Arm Systems Independant Mounting the Extension Arm on the Threaded Bolts of the Interface Plate 7.3.1 Overview of the Components in this Section Fig. 7-12: Overview of the components in this section The extension arm or extension arm with longer ceiling tube is mounted to the threaded bolts of the interface plate...

  • Page 59: Mounting The Ceiling Tube

    Mounting Instructions ® Suspension Arm Systems Independant 7.3.2 Mounting the Ceiling Tube The following figures illustrate the Single interface plate (round) for assembly of the IDP 401 and IDP 401 inverted versions. The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate (angular) is identical.
  • Page 60 Mounting Instructions ® Suspension Arm Systems Independant WARNING Danger of injury by trapped limbs or from collisions! Limbs may be trapped during assembly work. Components of the suspension arm system may cause collisions. During the installation, be particularly careful. • WARNING Danger of injury from falling parts! During the installation, parts may fall.

  • Page 61: Adjusting The Extension Arm On The Single Interface Plate

    Mounting Instructions ® Suspension Arm Systems Independant 7.3.3 Adjusting the Extension Arm on the Single Interface Plate For reasons of simplification, the illustration only shows the flange with ceiling tube that is mounted to the threaded bolts. Additional components pre-mounted on the flange , e.g.
  • Page 62 Mounting Instructions ® Suspension Arm Systems Independant Choose one of the 6 hexagonal nuts • reference point. Screw on the 6 hexagonal nuts under the • flange in a crosswise sequence to the flange and tighten with 100 Nm. Remove the transport protection (tape) •...

  • Page 63: Adjusting The Extension Arm On The Duo Interface Plate

    Mounting Instructions ® Suspension Arm Systems Independant 7.3.4 Adjusting the Extension Arm on the Duo Interface Plate For reasons of simplification, the illustration only shows the flange with ceiling tube that is mounted to the threaded bolts. Additional components pre-mounted on the flange , e.g.
  • Page 64 Mounting Instructions ® Suspension Arm Systems Independant Choose one of the 6 hexagonal nuts • reference point. Screw on the 6 hexagonal nuts under the • flange in a crosswise sequence to the flange and tighten with 100 Nm. Repeat for the second flange. •...

  • Page 65: Mounting The Console Tube On The Extension Arm

    Mounting Instructions ® Suspension Arm Systems Independant Ensure that all hexagonal nuts are safely in place: The 24 hexagonal nuts must butt against the flange • The 24 plastic insulating washers above and below the flange must sit in the •...

  • Page 66: Mounting The Console Tube On The Extension Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.4.2 Mounting the Console Tube on the Extension Arm The illustration shows a magnified sectional view of the extension arm without its top side. Push the fastening plate 8 x M10 from • the front side into the extension arm and position it.
  • Page 67 Mounting Instructions ® Suspension Arm Systems Independant Use fastening screws suitable for the type of ceiling tube IDP 401 ceiling tube: 8 Allen countersunk screws M10 x 25 mm (10.9) DIN EN ISO 10642. • IDP 501 XL ceiling tube: 8 Allen countersunk screws M10 x 25 mm (10.9) DIN EN ISO 10642 •...

  • Page 68: Mounting Optional Equipment

    Mounting Instructions ® Suspension Arm Systems Independant Mounting Optional Equipment On delivery of the system ex works, the listed options are already pre-installed. 7.5.1 Mounting the Extension Arm Light (only for Retrofitting) The illustration shows the IDP 401 version. The mounting process for the IDP 501 XL and IDP 501 XXL versions is identical.

  • Page 69: Mounting The Brake Indicators (Only For Retrofitting)

    Mounting Instructions ® Suspension Arm Systems Independant 7.5.2 Mounting the Brake Indicators (only for Retrofitting) Colors of the plastic covers IDP 401, Dual arm: upper plastic cover green • lower plastic cover blue • IDP 401, Single arm: upper plastic cover green •...

  • Page 70: Installing The Cables

    Mounting Instructions ® Suspension Arm Systems Independant Make sure the lighting board is safely in place: The lighting board must sit evenly in the mounting opening • NOTICE Colors of the plastic covers Suspension arm system, Dual arm: • upper plastic cover green lower plastic cover blue...

  • Page 71: Safety Notes

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.1 Safety Notes WARNING Risk of death by electrocution! Power supply lines can be installed in the suspension arm system. Touching live parts can cause life-threatening electric shock. Motor-controlled, movable components of the unit can cause injuries when activated accidentally.

  • Page 72: Connecting The Cables On The Extension Arm, Dual Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.2 Connecting the Cables on the Extension Arm, Dual Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Fig. 7-22: Connecting the cables on the extension arm, Dual arm Length From Designation...
  • Page 73 Mounting Instructions ® Suspension Arm Systems Independant Checking the connection of the power supply unit and distribution board Make sure the connection cables with the connectors are installed between • the power supply unit and the distribution board If the connection cables are missing, install the provided connection cables with the •...

  • Page 74: Connecting Options On The Extension Arm, Dual Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.3 Connecting Options on the Extension Arm, Dual Arm, Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Fig. 7-23: Connecting options on the extension arm, Dual arm Length From Designation Note [mm]...
  • Page 75 Mounting Instructions ® Suspension Arm Systems Independant Connecting optional brake indicators Lead 2 cables from the upper brake indicators through the extension arm and the • mounting opening of the power supply unit , and attach them to corresponding connector sockets of the distribution board on the power supply unit as seen in the illustration.

  • Page 76: Connecting The Earthing Cables On The Extension Arm, Dual Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.4 Connecting the Earthing Cables on the Extension Arm, Dual Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Check protective resistor, see section 10 “Inspection Plan”, page 113. •...

  • Page 77: Feeding The Supply Cables Through The Extension Arm, Dual Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.5 Feeding the Supply Cables Through the Extension Arm, Dual Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Fig. 7-25: Feeding the supply cables through the extension arm, Dual arm The supply cables (power cables and gas tubes) are pre-installed on the M6 service head.

  • Page 78: Connecting The Cables On The Extension Arm, Single Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.6 Connecting the Cables on the Extension Arm, Single Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Fig. 7-26: Connecting the cables on the extension arm, Single arm Length From Designation...
  • Page 79 Mounting Instructions ® Suspension Arm Systems Independant Checking the connection of the power supply unit and distribution board Make sure the connection cables with the connectors are installed between • the power supply unit and the distribution board If the connection cables are missing, install the provided connection cables with the •...

  • Page 80: Connecting Options On The Extension Arm, Single Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.7 Connecting Options on the Extension Arm, Single Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Fig. 7-27: Connecting the options on the extension arm, Single arm Length From Designation Note...
  • Page 81 Mounting Instructions ® Suspension Arm Systems Independant Connecting the optional extension arm lighting Establish a plug connection between the cable for the extension arm lighting and the • provided extension cable Lead cable for the extension arm lighting through the extension arm and guide out of •...

  • Page 82: Connecting The Earthing Cables On The Extension Arm, Single Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.8 Connecting the Earthing Cables on the Extension Arm, Single Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Check protective resistor, see section 10 “Inspection Plan”, page 113. •...

  • Page 83: Feeding The Supply Cables Through The Extension Arm, Single Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.6.9 Feeding the Supply Cables through the Extension Arm, Single Arm Observe the safety notes, see section 7.6.1 “Safety Notes”, page 71. • Fig. 7-29: Feeding the supply cables through the extension arm, Single arm The supply cables (power cables and gas tubes) are pre-installed on the M6 service head.

  • Page 84: Connecting The Supply Cables

    Mounting Instructions ® Suspension Arm Systems Independant Connecting the Supply Cables 7.7.1 Safety Notes WARNING Risk of death if unqualified staff is used (electrical power supply)! The electrical connection of the suspension arm system and the M6 service head must only be done by a qualified electrician: Observe the safety notes in the Mounting Instructions, Part 1: Ceiling Mount, section •...

  • Page 85: Installing The Cables For The Gas Supply And Exhaust Air

    Mounting Instructions ® Suspension Arm Systems Independant WARNING Risk of death by electrocution due to insulation defect! An insulation defect can electrify the suspension arm system or the M6 service head: Always earth the suspension arm system and the M6 service head. •...
  • Page 86 Mounting Instructions ® Suspension Arm Systems Independant The illustration shows an example for the gas supply. Ensure the correct assignment of the cables to the corresponding supply connections. Check gas supply cables for contamination • and clean with oil-free air if necessary. Attach a hose clamp to the gas supply •...

  • Page 87: Connecting The Earthing Cables

    Mounting Instructions ® Suspension Arm Systems Independant 7.7.3 Connecting the Earthing Cables Fig. 7-31: Connecting the earthing cables (Single and Single/Duo) The figures illustrate the Single interface plate (round) for assembly of the IDP 401 and IDP 401 inverted versions. The assembly procedure for the IDP 501 XL and IDP 501 XXL versions to the interface plate (angular) is identical.

  • Page 88: Connecting The Power Cables

    Mounting Instructions ® Suspension Arm Systems Independant 7.7.4 Connecting the Power Cables Fig. 7-32: Connecting the power cables (Single and Single/Duo) The figures illustrate the IDP 401 version. The assembly procedure for the IDP 401 inverted, IDP 501 XL and IDP 501 XXL versions is identical. For reasons of simplification, the illustrations show the interface plate without extension arm or cables.

  • Page 89: Checks

    Mounting Instructions ® Suspension Arm Systems Independant Checks 7.8.1 Gas Type Check (M6 Service Head only) NOTICE The gas type check must be performed and documented by the supplier of the central gas system or a qualified specialized company. The following checks must be performed: Connections and labeling acc.

  • Page 90: Mounting The Canopy And Cover Caps

    Mounting Instructions ® Suspension Arm Systems Independant Mounting the Canopy and Cover Caps 7.9.1 Mounting the Single/Duo Canopy Preparing to mount the canopy The illustration shows the installation steps for the Duo canopy. The installation procedure for the Single canopy is identical. The For reasons of simplification, the illustration shows the interface plate without cables and extension arm.
  • Page 91 Mounting Instructions ® Suspension Arm Systems Independant Mounting the canopy halves The illustration shows the installation steps for the Duo canopy. The installation procedure for the Single canopy is identical. For reasons of simplification, the illustration shows the interface plate without cables and extension arm. Attach profile strip (not illustrated) to the •...

  • Page 92: Mounting The Single Canopy

    Mounting Instructions ® Suspension Arm Systems Independant 7.9.2 Mounting the Single Canopy Preparing to mount the canopy For reasons of simplification, the illustration shows the interface plate without cables and extension arm. Screw hexagonal nuts M10 on the • threaded bolts M10 x 360 mm Screw threaded bolts into the •...
  • Page 93 Mounting Instructions ® Suspension Arm Systems Independant Mounting the canopy halves For reasons of simplification, the illustration shows the interface plate without cables and extension arm. Attach profile strip (not illustrated) to the • first canopy half (if desired, the canopy can be sealed with silicone sealant).

  • Page 94: Installing/Uninstalling The Cover Caps On The Extension Arm

    Mounting Instructions ® Suspension Arm Systems Independant 7.9.3 Installing/Uninstalling the Cover Caps on the Extension Arm Installing the cover caps The figures illustrate the IDP 401 version. The assembly procedure for the IDP 401 inverted, IDP 501 XL and IDP 501 XXL versions is identical. For reasons of simplification, the illustration shows the interface plate without cables or extension arm.
  • Page 95 Mounting Instructions ® Suspension Arm Systems Independant To uninstall the cover cap, slide a flat, • narrow screwdriver between the cover and the extension arm carefully lever the latch out of the groove Avoid damaging the paint on the extension arm and the latch and make sure that the cover cap...

  • Page 96: Adjustment Work

    Mounting Instructions ® Suspension Arm Systems Independant Adjustment Work Swivel Stop on the Extension Arm The extension arm is equipped with at least one swivel stop that prevents destruction of the internally laid cables. Installing 1 ball stop reduces the maximum range of rotation to a maximum value of 340°.
  • Page 97 Mounting Instructions ® Suspension Arm Systems Independant Versions Die Drehbereiche sind für die Versionen unterschiedlich. The rotational ranges can be adjusted in increments of 22.5° on the upper and lower extension arm. Use 1 setscrew M16 DIN EN ISO 4028 and •...
  • Page 98 Mounting Instructions ® Suspension Arm Systems Independant The rotational ranges can be adjusted in increments of 15° on the upper extension arm and 22.5° on the lower extension arm. Use 1 setscrew M20 DIN EN ISO 4028 and • 2 ball stops Ø 16 mm for the upper extension arm.

  • Page 99: Installing The Swivel Stop

    Mounting Instructions ® Suspension Arm Systems Independant 8.1.1 Installing the Swivel Stop Pay attention to the assignment and size of • the setscrew and ball stop for the different versions of the suspension arm system, see “Versions”, page 97. Unscrew the setscrew from the •...

  • Page 100: Removing The Swivel Stop

    Mounting Instructions ® Suspension Arm Systems Independant WARNING Risk of death by electrocution! Insufficiently tightened fastening elements can lead to failure of the swivel stop. Moreover, supply cables could loosen: Tighten the M16 setscrew or M20 setscrew to 40 Nm. •...

  • Page 101: Adjusting The Mechanical Brake For M6 Service Head

    Mounting Instructions ® Suspension Arm Systems Independant WARNING Risk of death by electrocution! At least one ball stop must be correctly installed to prevent twisting of the internal supply lines. The single installed ball stop prevents twisting: Install the swivel stop immediately. •...

  • Page 102: Technical Specification

    Mounting Instructions ® Suspension Arm Systems Independant Technical Specification Dimensional Drawings 9.1.1 IDP 401, Single Arm 9.1.2 IDP 401, Dual Arm Revision 1...

  • Page 103: Idp 401 Inverted, Dual Arm

    Mounting Instructions ® Suspension Arm Systems Independant 9.1.3 IDP 401 inverted, Dual Arm 9.1.4 IDP 501 XL, Single Arm Revision 1...

  • Page 104: Idp 501 Xl, Dual Arm

    Mounting Instructions ® Suspension Arm Systems Independant 9.1.5 IDP 501 XL, Dual Arm 9.1.6 IDP 501 XXL, Dual Arm Revision 1...

  • Page 105: Technical Data

    Mounting Instructions ® Suspension Arm Systems Independant Technical Data Data on the dead weight are understood to be without installed gas hoses and supply lines and without ceiling or console tube and optional accessories. 9.2.1 IDP 401 and IDP 401 inverted Dead Weight Designation Dead weight...
  • Page 106 Mounting Instructions ® Suspension Arm Systems Independant Maximum Load-Bearing Capacity Designation Max. load bearing capacity IDP 401, Single arm Extension arm 600/800/1,000/1,200 mm 640/470/370/300 kg IDP 401 (inverted), Dual arm Extension arm 600/600 mm 300 kg Extension arm 800/600 mm (600/800 mm) 260 kg Extension arm 800/800 mm 220 kg...

  • Page 107: Idp 501 Xl

    Mounting Instructions ® Suspension Arm Systems Independant 9.2.2 IDP 501 XL Dead Weight Designation Dead weight IDP 501 XL, Single arm Extension arm 600/800/1,000 mm 40.1/45.1/50.1 kg Extension arm 1,200/1,400/1,600 mm 55.1/60.1/65.1 kg IDP 501 XL, Dual arm Extension arm 600/600 mm 64.4 kg Extension arm 600/800 mm 67.4 kg...
  • Page 108 Mounting Instructions ® Suspension Arm Systems Independant Maximum Load-Bearing Capacity Designation Max. Load-Bearing Capacity IDP 501 XL, Single arm Extension arm 600/800/1,000 mm 1,000/820/650 kg Extension arm 1,200/1,400/1,600 mm 540/480/400 kg IDP 501 XL, Dual arm Extension arm 600/600 mm 530 kg Extension arm 600/800 mm 470 kg...

  • Page 109: Idp 501 Xxl

    Mounting Instructions ® Suspension Arm Systems Independant 9.2.3 IDP 501 XXL Dead Weight Designation Dead weight IDP 501 XXL, Dual arm Extension arm 600/600 mm 80.2 kg Extension arm 600/800 mm (800/600 mm) 85.2 kg Extension arm 600/1,000 mm (1,000/600 mm) 90.2 kg Extension arm 600/1,200 mm (1,200/600 mm) 95.2 kg...
  • Page 110 Mounting Instructions ® Suspension Arm Systems Independant Maximum Load-Bearing Capacity Designation Dead weight IDP 501 XXL zweiarmig Extension arm 600/600 mm 540 kg Extension arm 600/800 mm (800/600 mm) 480 kg Extension arm 600/1,000 mm (1,000/600 mm) 400 kg Extension arm 600/1,200 mm (1,200/600 mm) 340 kg Extension arm 800/800 mm 400 kg...

  • Page 111: General Technical Data

    Mounting Instructions ® Suspension Arm Systems Independant 9.2.4 General Technical Data Designation All suspension arm systems Operating mode suitable for continuous operation Activation time of the electromagnetic brakes max. 1 min* The rating plate is located on the upper extension Rating plate arm, see section 4.1 “Data on the Rating Plate”, page 30.

  • Page 112: Permissible Adaptions

    Mounting Instructions ® Suspension Arm Systems Independant Permissible Adaptions The following products are permitted as adaptions to the suspension arm system: M6 service head and approved end devices in accordance with the current instruction • manual for the M6 service head Optional accessories •...

  • Page 113: Inspection Plan

    Mounting Instructions ® Suspension Arm Systems Independant Inspection Plan M6 service head with IDP ® CEMOR with IDP Supplier: Installation date: Serial no.: Operator serial number: Device location: Notice This inspection plan is valid only in connection with the Mounting Instructions and the •...
  • Page 114 Mounting Instructions ® Suspension Arm Systems Independant Not OK Gas modules (if provided) are firmly installed and functional** • • Have gas modules and supply lines (if provided) inspected by an authorized entity for gas type and gas density** The installed hoses and supply lines must be inspected annually for visible •...

  • Page 115: Ecological Information

    Mounting Instructions ® Suspension Arm Systems Independant Ecological Information 11.1 Packaging Gebrüder Martin will, as a matter of course, take back the full packaging if so desired, to recycle as many parts of the packaging as possible. If you do not wish to make use of this offer, you can dispose of the packaging with the normal paper or domestic garbage.
  • Page 116 Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · 78532 Tuttlingen · Germany Postfach 60 · 78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com · www.klsmartin.com Date of Release: 2016-06 ·...

This manual is also suitable for:

Independant idp 401 invertedIndependant idp 501 xlIndependant idp 501 xxl

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