KLS Martin marLED E9 Service Manual
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KLS Martin marLED E9 Service Manual

Operating lights
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V. V. 1.0-EN
1.0-EN (03.13)
(03.13)
Operating Lights marLED
Operating Lights marLED
Service Manual
Service Manual
® ®
Valid for
Valid
for marLED
marLED
 E HW 00 and SW 00 or higher
 E HW 00 and SW 00 or higher
® ®
 E9 / E9i / E15
 E9 / E9i / E15

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Summary of Contents for KLS Martin marLED E9

  • Page 1         ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Service Manual Service Manual ® ® V. V. 1.0-EN 1.0-EN (03.13) (03.13) Valid Valid for for marLED marLED  E HW 00 and SW 00 or higher  E HW 00 and SW 00 or higher...

  • Page 2: Table Of Contents

    Light Combinations ................8         Applicable Documents ................8 Applicable Documents ................8 2.4.1     ... 8 8     2.4.1 KLS Martin surgiCam KLS Martin surgiCam ® digital  ® digital  , surgiCam , surgiCam ® ® HD .......
  • Page 3         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 4.6.1     ....25     4.6.1 CAN Bus Bus and and Addresse Addresses ........
  • Page 4         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 ® ®     Technical Data marLED Technical Data marLED  E9 /  E9 / E9i / E15 E9i / E15 .....

  • Page 5: Warranty

    General Information General Information We thank you for having decided to buy a KLS Martin product. This product carries the We thank you for having decided to buy a KLS Martin product. This product carries the CE-mark, which means that it satisfies the essential requirements laid down in the EC Directive CE-mark, which means that it satisfies the essential requirements laid down in the EC Directive concerning medical devices.

  • Page 6: Hotline

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 1.4     Hotline Hotline Should you have any technical questions, please do not hesitate to turn to our Should you have any technical questions, please do not hesitate to turn to our  ...

  • Page 7: Introduction Introduction

    Regarding and service work, it does not confer any authorization for providing user advice! Regarding the latter, KLS Martin offers special product training. the latter, KLS Martin offers special product training.

  • Page 8: Light Combinations

    Servicing steps on the camera systems are described in the respective service manuals. The image is displayed on the optional flat screen system med TFT by KLS Martin. The image is displayed on the optional flat screen system med TFT by KLS Martin.

  • Page 9: Symbols Used On The Product

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Symbols Used on the Product Symbols Used on the Product     Symbol Symbol Explanation Explanation ...

  • Page 10: Safety Notices

    General Information General Information The KLS Martin operating lights are quality products designed and manufactured in compliance The KLS Martin operating lights are quality products designed and manufactured in compliance with recognized technical rules and current standards. The lights left the factory in a perfectly with recognized technical rules and current standards.
  • Page 11         Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED WARNING WARNING Life-threatening electric shock! Life-threatening electric shock! During the entire service work the electrical supply lines must not be energized. They During the entire service work the electrical supply lines must not be energized.
  • Page 12         Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED WARNING WARNING Danger of damage or injury due to Danger of damage or injury due to high spring forces! high spring forces! The components of a multi-light setup are heavy! The components of a multi-light setup are heavy!

  • Page 13: Circuit Diagrams

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15     Circuit Diagrams Circuit Diagrams Cable Colors Cable Colors     In the wiring diagrams below, international color coding according to IEC 757 is used to In the wiring diagrams below, international color coding according to IEC 757 is used to indicate cable colors: indicate cable colors:...

  • Page 14: Circuit Diagram For Handle With Surgicam

            Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED ® ®  digital   digital  4.2     Circuit Diagram for Handle with surgiCam Circuit Diagram for Handle with surgiCam  ...

  • Page 15: Tracking Arm Circuit Diagrams

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 4.3     Tracking Arm Circuit Diagrams Tracking Arm Circuit Diagrams 4.3.1 4.3.1     Circuit Diagram for 3-Pole Tracking Arm with backLite Option Circuit Diagram for 3-Pole Tracking Arm with backLite Option Tracking...

  • Page 16: Backlite Option

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 4.3.2 4.3.2     Circuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control Panel Circuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control Panel and backLite Option and backLite Option Trac...
  • Page 17         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 4.3.3 4.3.3     Circuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control Panel Circuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control Panel and Camera Option and Camera Option...

  • Page 18: Ll Box With Optional Camera

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 4.3.4 4.3.4     Wiring Diagram 9-pin Cantilever Arm HD Wall Box with optional Camera Wiring Diagram 9-pin Cantilever Arm HD Wall Box with optional Camera  ...

  • Page 19: Ceiling Tube Wiring Diagrams Ceiling Tube Wiring Diagrams

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 4.4     Ceiling Tube Wiring Diagrams Ceiling Tube Wiring Diagrams 4.4.1 4.4.1     Wiring Diagram for Rectifier for Ceiling Tube max.

  • Page 20: Wiring Diagrams Power Wiring Diagrams Power Module Smps Module Smps 36/9 36/9

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 4.5     Wiring diagrams power module SMPS 36/9 Wiring diagrams power module SMPS 36/9 4.5.1 4.5.1  ...
  • Page 21 2,5 mm 16 mm For IT grids (Power supply: For IT grids (Power supply: nsulated, health protection: KLS Martin power module provides nsulated, health protection: KLS Martin power module provides grounding (French grounding (French erre) with fuses (F1 and F11) for both cable cores (L1, L2). In case of erre) with fuses (F1 and F11) for both cable cores (L1, L2).

  • Page 22: Wiring Diagram Wiring Diagram With With Integrated Zsv Integrated Zsv Switch Switch

    2,5 mm 16 mm For IT grids (Power supply: For IT grids (Power supply: nsulated, health protection: KLS Martin power module (A1.4) nsulated, health protection: KLS Martin power module (A1.4) provides grounding (French provides grounding (French erre) with fuses (F1 and F11) for both cable cores (L1, L2). In erre) with fuses (F1 and F11) for both cable cores (L1, L2).

  • Page 23: Function Of Function Of The The Integrated Zsv Integrated Zsv Switch Switch (Optional (Optional) )

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 4.5.4 4.5.4     Function of the integrated ZSV switch (optional) Function of the integrated ZSV switch (optional) If a mains voltage of >...

  • Page 24: Installation On Installation On A A Support Support Plate Plate

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 4.5.6 4.5.6     Installation on a support plate Installation on a support plate Fig. Fig.

  • Page 25: Cable Connection Can And Rs232

    CAN Bus Terminating Resistor R      The CAN bus must be fitted with a terminating resistor at both ends. In KLS Martin lights, each The CAN bus must be fitted with a terminating resistor at both ends. In KLS Martin lights, each...
  • Page 26         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Fig. Fig. 4-3: 4-3: Wall Wall box, box, connected connected via via two two ceiling ceiling tubes tubes (1) 1 1 Ceiling...

  • Page 27: E9 / E9I / E15

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 4.6.3 4.6.3     RS232 via COM RS232 via COM Interface Interface Separate COM interface Separate COM interface The COM interface with RS232 serves as interface and can be mounted to the top-hat rail on The COM interface with RS232 serves as interface and can be mounted to the top-hat rail on...

  • Page 28: Pin Pin Configur Configuration Ation X2 X2 (Can, (Can, Rs232) Rs232)

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 4.6.4 4.6.4     Pin Configuration X2 (CAN, RS232) Pin Configuration X2 (CAN, RS232) Signal Signal Connect Connect...

  • Page 29: Voltage Measurement Using The Service Plug

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Voltage Measurement using the Service Plug Voltage Measurement using the Service Plug     Voltage measurement requires a special “service connector”.

  • Page 30: Wiring Diagram For Operating Foil

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 4.8     Wiring Diagram for Operating Foil Wiring Diagram for Operating Foil 1 1 Raster Raster 1,0 1,0 mm 2 2 Key...

  • Page 31: Troubleshooting Troubleshooting

            Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 5 5     Troubleshooting Troubleshooting 5.1     Error Image with Information on possible Causes and Error Image with Information on possible Causes and Corrective Actions Corrective Actions...

  • Page 32: Replacement Of Components Replacement Of Components

            Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED Problem: Light in the light combination is no Problem: Light in the light combination is not working properly / partial malfunction t working properly / partial malfunction of the Light Engines of the Light Engines...

  • Page 33: Setup Of The Control Electronics With Microfuse

            Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 6.1     Setup of the Control Electronics with Microfuse Setup of the Control Electronics with Microfuse The microfuses are located on locations (9) and (11).

  • Page 34: Display Of The Display Of The Operating Foil Operating Foil

            Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 6.2     Display of the operating foil Display of the operating foil ON / OFF switch ON / OFF switch External error External error...

  • Page 35: Components Of The Lamp Body

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 6.3     Components of the Lamp Body Components of the Lamp Body Lamp Lamp cover cover Rubber...

  • Page 36: Removing The Light Engine Removing The Light Engine

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 6.4     Removing the Light Engine Removing the Light Engine WARNING WARNING Danger of electrocution! Danger of electrocution! The lamp is operated at 100–240 VAC! The lamp is operated at 100–240 VAC!

  • Page 37: Inserting The Light Engine Inserting The Light Engine

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 NOTICE  NOTICE  Risk of damage to cables! Risk of damage to cables! Do not pull on the cables! Do not pull on the cables!  ...
  • Page 38         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 The gating (3) is used to correctly align the The gating (3) is used to correctly align the Light Engines (1) in the lamp body.

  • Page 39: Opening The Casing

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 6.6     Opening the casing Opening the casing WARNING WARNING Danger of electrocution! Danger of electrocution! The lamp is operated at 100–240 VAC! The lamp is operated at 100–240 VAC!

  • Page 40: Replacing The Control Electronics

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Unscrew center screws (2). Unscrew center screws (2).     • • Turn the lamp body with the bottom of the Turn the lamp body with the bottom of the  ...
  • Page 41         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Open lamp casing (see section 6.6 “”, Open lamp casing (see section 6.6 “”,  ...

  • Page 42: System Overview System Overview

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 6.9     System Overview System Overview The following illustration shows the control electronics with the foil control panel and the Light The following illustration shows the control electronics with the foil control panel and the Light Engines.

  • Page 43: Light Engine Light Engine Versions Versions

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 6.9.1 6.9.1     Light Engine Versions Light Engine Versions The Light Engine for a narrow light field has a The Light Engine for a narrow light field has a surface with slight texture.

  • Page 44: Plug Connections On Plug Connections On Control Electronics And Light Control Electronics And Light Engine Engine

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 6.11 6.11     Plug Connections on Control Electronics and Light Engine Plug Connections on Control Electronics and Light Engine For a better overview, the 4-pin socket housing are labeled according to the cable colors For a better overview, the 4-pin socket housing are labeled according to the cable colors above.

  • Page 45: Light Engine Locations Light Engine Locations

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 6.12 6.12     Light Engine Locations Light Engine Locations Also see section 6.11 “Plug Connections on Control Electronics and Light Engine”, page 44. Also see section 6.11 “Plug Connections on Control Electronics and Light Engine”, page 44.

  • Page 46: Plug Connections On Plug Connections On The Control The Control Electronics Electronics

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 6.13 6.13     Plug Connections on the Control Electronics Plug Connections on the Control Electronics When connecting the plug connections, pay attention to the location of pin 1 on the plugs When connecting the plug connections, pay attention to the location of pin 1 on the plugs  ...
  • Page 47         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 marLED marLED marLED marLED Connections X13, X15, X16. Connections X13, X15, X16. Connections X8, X9, X10. Connections X8, X9, X10.
  • Page 48         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 V V 1.0...

  • Page 49: Connections Ns For Connectio For Supply Supply Voltage Voltage And And Light Light Engines Engines

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 6.13.1 6.13.1     Connections for Supply Voltage and Light Connections for Supply Voltage and Light Engines Engines Color Color...

  • Page 50: Connection For D-Sub Plug

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 6.14 6.14     Connection for D-Sub Plug Connection for D-Sub Plug Cable set Cable set “Standard” “Standard”...

  • Page 51: Installation And Connection Of Installation And Connection Of The Additional Camera The Additional Camera Board Board

            Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 6.15 6.15     Installation and Connection of the additional Camera Board Installation and Connection of the additional Camera Board Connect plug (1) to the socket (4) on the Connect plug (1) to the socket (4) on the  ...
  • Page 52         Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 6.16 6.16     Measuring the Input Voltage on the Measuring the Input Voltage on the Control Electronics Control Electronics 1 1 Conne Connection...

  • Page 53: Configuration Of The Marled

            Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED ® ® 6.17 6.17     Configuration of the marLED Configuration of the marLED  E via DIP Switch  E via DIP Switch NOTICE ...

  • Page 54: Interface Adapter Marled

            Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED ® ® (# 08-653-05-04) (# 08-653-05-04) 6.18 6.18     Interface adapter marLED Interface adapter marLED  E  E  ...

  • Page 55: Software Update

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 6.19 6.19     Software Update Software Update WARNING WARNING Danger of electrocution! Danger of electrocution! ®...

  • Page 56: Programm Programming Ing

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 NOTICE  NOTICE      Without an interface adapter connected, malfunction may Without an interface adapter connected, malfunction may result! result! Always link the connecting cable (5) with the interface adapter attached (6) to the lamp.
  • Page 57         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Configuration on the programming Configuration on the programming adapter adapter Slave Slave Program Program Master Master Set the right switch (5) to “Program”.
  • Page 58         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 After successful update of the Master DSP close the window by clicking “OK”. After successful update of the Master DSP close the window by clicking “OK”.  ...

  • Page 59: Replacing The Replacing The Cardan Suspension Cardan Suspension

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 After successful update of the Master DSP close the window by clicking “OK”. After successful update of the Master DSP close the window by clicking “OK”.  ...
  • Page 60         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Brake Brake screw screw Bearing Bearing block block Securing Securing segment segment with with screw screw Open lamp casing (see section 6.6 “”, Open lamp casing (see section 6.6 “”,...
  • Page 61         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Bearing Bearing block block Cardan Cardan joint joint Connection Connection cable cable The cardan joint (4) can now be freely The cardan joint (4) can now be freely  ...
  • Page 62         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Securing Securing segment segment with with screw screw Attach securing segment with screw (3) Attach securing segment with screw (3)  ...

  • Page 63: Closing The Casing

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Brake Brake screw screw Lubricate and insert brake screw (1) and Lubricate and insert brake screw (1) and  ...
  • Page 64         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Screw in center screws (2). Screw in center screws (2).     • • Turn the flaps in a way that the screws can Turn the flaps in a way that the screws can  ...

  • Page 65: Change History Change History

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 7 7     Change History Change History NOTICE  NOTICE  Hardware / software (HW / SW) statuses Hardware / software (HW / SW) statuses ®...
  • Page 66         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Lamp Lamp Version Version Date Date HW / / Description of change Description of change type type conc.

  • Page 67: Overview Of Hardware Changes

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 7.2     Overview of Hardware Changes Overview of Hardware Changes Lamp Lamp Version Version Date Date...

  • Page 68: Serial Number Structure

    Specification key combining electrical, optical and mechanical parameters Typ E9, E9, E9i E9i or or E15 ® ® KLS Martin marLED KLS Martin marLED  operating light  operating light * Each year of * Each year of manufacture starts with “0001” again.

  • Page 69: E9I / E15

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 ® ® 9 9     Technical Data marLED Technical Data marLED  E9 / E9i / E15  E9 / E9i / E15 9.1  ...

  • Page 70: Technical Data Marled® E15

            Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 ® ® ® ® marLED marLED     marLED marLED  E9i  E9i Protection Protection class class I I acc.
  • Page 71         Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED ® ® marLED marLED  E15  E15 Dimmability Dimmability 30–100 % (backLite 5 %) 30–100 % (backLite 5 %) Operation Operation  ...

  • Page 72: Technical Safety Check Technical Safety Check And Intensive And Intensive Maintenance Maintenance

            Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 10     Technical Safety Check and Intensive Maintenance Technical Safety Check and Intensive Maintenance 10.1 10.1  ...
  • Page 73         Service Manual Service Manual ® ®  E9 / E9i / E15  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED WARNING WARNING Touching live parts can lead to life-threatening electric shock! Touching live parts can lead to life-threatening electric shock! Therefore, fully disconnect the operating light (combination) in the building and secure Therefore, fully disconnect the operating light (combination) in the building and secure  ...

  • Page 74: Check

            Service Manual Service Manual ® ®  E9 / E9i /  E9 / E9i / E15 Operating Lights marLED Operating Lights marLED 10.2 10.2     Inspection Protocol for Intensive Maintenance including Inspection Protocol for Intensive Maintenance including Technical Safety Check Technical Safety Check Inspection Protocol for Intensive Maintenance including Technical...
  • Page 75 N N o o t t O O K K N N / / A A a) Checking the emergency power switch of KLS a) Checking the emergency power switch of KLS Martin Martin b) Functional check according to Instructions for Use...

  • Page 76: Test Instructions For Test Instructions For Intensive Maintenance Intensive Maintenance

    V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 10.3 10.3 Test Instructions for Intensive Maintenance Test Instructions for Intensive Maintenance  ...
  • Page 77 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 WARNING WARNING Life hazard or danger of Life hazard or danger of severe injuries! severe injuries! If the torques indicated above cannot be reached for one or more heavy-duty anchors, If the torques indicated above cannot be reached for one or more heavy-duty anchors,...
  • Page 78 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 b) Checking ceiling tube alignment b) Checking ceiling tube alignment     Check the correct (vertical) alignment of the ceiling tube using a water level.
  • Page 79 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 d) Checking the bolted connections on the d) Checking the bolted connections on the ceiling tube ceiling tube  ...
  • Page 80 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 2. Checking Potential Equalization / Protective Conductor (PE) Resistance 2. Checking Potential Equalization / Protective Conductor (PE) Resistance Tool required: measuring instrument (e.g.
  • Page 81 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Measurement of leakage current: Only for mobile lights with power supply cable Measurement of leakage current: Only for mobile lights with power supply cable connection connection...
  • Page 82 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 b) Fixed lights b) Fixed lights  = 0.3 Ω Ω      = 0.3 imax imax...
  • Page 83 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 3.) Checking the Suspension Arm System 3.) Checking the Suspension Arm System Tools / aids required: Tools / aids required: caliper gauge, flat-tip screwdriver, cross-tip screwdriver, hexagon...
  • Page 84 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 b) Checking the safety sleeve b) Checking the safety sleeve     Check safety sleeve (1) and fixing Check safety sleeve (1) and fixing screw (5) for presence.
  • Page 85 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 c) Checking the locking screw c) Checking the locking screw Check locking screws (3 or 2) for presence, correct length and snug seat: Check locking screws (3 or 2) for presence, correct length and snug seat:  ...
  • Page 86 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 e) Checking the e) Checking the brake setscrews brake setscrews Check the brake setscrews for correct adjustment in the tracking and light arms. Check the brake setscrews for correct adjustment in the tracking and light arms.
  • Page 87 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 h) Checking the sliding / h) Checking the sliding / plug-in contacts of the tracking arms plug-in contacts of the tracking arms 1, 1, 2 2 PE (GNYE)
  • Page 88 0.1 to 199 900 lx a) Checking the emergency power switch of KLS Martin from mains to a) Checking the emergency power switch of KLS Martin from mains to battery battery Check the correct function of the emergency power switch (if applicable), for example by Check the correct function of the emergency power switch (if applicable), for example by  ...
  • Page 89 V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 b) Functional check according to Instructions for Use b) Functional check according to Instructions for Use Perform a functional check of all operating functions of the light (combination).

  • Page 90: Inspection Protocol-Technical Safety Inspection Protocol-Technical Safety Check Check

    V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 10.4 10.4     Inspection Protocol–Technical Safety Check Inspection Protocol–Technical Safety Check Inspection Protocol–Technical Safety Check Inspection Protocol–Technical Safety Check Underline as appropriate:...

  • Page 91: Test Instructions For Safety Check (Sc) Test Instructions For Safety Check (Sc)

    V V 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 10.5 10.5     Test Instructions for Safety Check (SC) Test Instructions for Safety Check (SC) 1.) Checking the Wall / Ceiling Assembly and the Suspension System 1.) Checking the Wall / Ceiling Assembly and the Suspension System a) Checking the wall / ceiling assembly for...
  • Page 92 V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 b) Fixed lights b) Fixed lights  = 0.3 Ω Ω      = 0.3 imax imax...
  • Page 93 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 3.) Checking the Light Head 3.) Checking the Light Head a) Checking the rating plate and warning labels a) Checking the rating plate and warning labels Check the rating plate(s) for presence and legibility.

  • Page 94: Guidelines And Manufacturer's Declaration On Guidelines And Manufacturer's Declaration On Electromagnetic Electromagnetic Compatibility

    V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 11     Guidelines and Manufacturer’s Declaration on Guidelines and Manufacturer’s Declaration on Electromagnetic Compatibility Electromagnetic Compatibility CAUTION...
  • Page 95 V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Guidance and manufacturer’s declaration according to Guidance and manufacturer’s declaration according to IEC 60601-1-2, IEC 60601-1-2, clause 6.8.3.201 a) 3) Table 201: Electromagnetic emission...
  • Page 96 V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Guidance and manufacturer’s declaration according to Guidance and manufacturer’s declaration according to IEC 60601-1-2, IEC 60601-1-2, clause 6.8.3.201 b) Table 204: Electromagnetic immunity...
  • Page 97 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Recommend Recommended separation distances ed separation distances between portable and between portable and mobile mobile ®...

  • Page 98: Spare Parts

    V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Spare Parts Spare Parts     12.1 12.1 List of tools List of tools  ...
  • Page 99 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration Light Engine–wide light field Light Engine–wide light field 08-653-61-04 08-653-61-04 BIN A2 (B)
  • Page 100 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration ® ® Bearing block for marLED Bearing block for marLED  ...
  • Page 101 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration Upper part for lamp casing Upper part for lamp casing ®...
  • Page 102 V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i /  E9 / E9i / E15 Item Item Name Name Illustration Illustration LC cardan for LC cardan for 08-653-51-04 08-653-51-04 ®...
  • Page 103 V. V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration Full cardan joint for Full cardan joint for ®...
  • Page 104 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration Mobile stand pipe with Mobile stand pipe with 08-653-63-04 08-653-63-04 handle battery...
  • Page 105 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration Spring arm Spring arm ® ® 08-661-45-04 08-661-45-04 marLED...
  • Page 106 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15 Item Item Name Name Illustration Illustration AC2000 LC and mobile joint AC2000 LC and mobile joint without illustration without illustration 08-674-27-04...
  • Page 107 V. 1.0         Service Manual Service Manual ® ® Operating Lights marLED Operating Lights marLED  E9 / E9i / E15  E9 / E9i / E15...
  • Page 108 Gebrüder Martin GmbH & Co. KG Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group A company of the KLS Martin Group  · 78532 Tuttlingen · Germany  · 78532 Tuttlingen · Germany KLS Martin Platz 1 KLS Martin Platz 1 Postfach 60 ·...

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