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CEMOR Monitor Suspension System English Mounting Instructions 90-040-72-10 Revision 1 Date of Release: 2016-12...
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Symbol Explanation Safety alert symbol CAUTION Indicates a situation which, if not avoided, could result in minor or moderate injury. WARNING Indicates a situation which, if not avoided, could result in death or serious injury. DANGER Indicates a situation which, if not avoided, will result in death or serious injury.
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Information on minimum and maximum atmospheric pressure for storage and transportation. See section 19.2 “Technical Data”, page 77. Information on minimum and maximum atmospheric humidity for storage and transportation. See section 19.2 “Technical Data”, page 77. Do not exceed the maximum load-bearing capacity or payload: Warns against sudden falling due to exceedance of the maximum load-bearing capacity or loading capacity (payload).
Product Liability and Warranty ............8 General Information ................8 Scope of Delivery .................. 9 1.2.1 Overview and Scope of Delivery for CEMOR 4, 6, 8 ..........9 1.2.2 Overview and Scope of Delivery for CEMOR LS ........... 11 1.2.3 Scope of Delivery for the optional VESA Brackets ..........
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Initial Commissioning and Handover ............29 Combination of CEMOR and Suspension Arm System ...... 30 Example: Checking CEMOR and the Suspension Arm System ....31 Mounting CEMOR to the Console Tube ........... 32 Overview of the Components in this Section ........... 32 Mounting CEMOR to the Console Tube ...........
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Safety Notes ..................68 18.2 Connecting the Power Supply ............... 69 18.2.1 Connecting the CEMOR Power Supply Cables Provided by the Customer ....69 18.2.2 Connecting the Power Supply Cables of the TFT Screens ........69 18.3 Connecting the Data Cables to the TFT Screens ........70 18.4...
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Mounting Instructions C EMOR Monitor Suspension System 19.2 Technical Data ..................77 19.2.1 General Technical Data ................... 78 Permissible Third-Party Adaptions ..........79 Inspection Plan ................80 Ecological Information ..............82 22.1 Disposal of Packing ................82 22.2 Disposal of the Device ................. 82 Revision 1...
We are the manufacturer of this product: Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · D-78532 Tuttlingen · Germany Postfach 60 · D-78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com ·...
Scope of Delivery 1.2.1 Overview and Scope of Delivery for CEMOR 4, 6, 8 Fig. 1-1: Scope of delivery for CEMOR 8 The figure shows the example of CEMOR 8. The scope of delivery varies depending on the optional equipment. Revision 1...
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CEMOR 4, 6, 8 with double row rail For mounting instructions see section 6 “Combination of CEMOR and Suspension Arm System”, page 30 and section 7 “Mounting CEMOR to the Console Tube”, page 32. Pre-assembled double row rail Pre-assembled optional rail extension Pre-assembled optional handle bottom/rear with optional control buttons For adjustment work see section 9 “Adjusting the Handles on the Bottom/Rear or the...
CEMOR LS with double row rail For mounting instructions see section 6 “Combination of CEMOR and Suspension Arm System”, page 30 and section 7 “Mounting CEMOR to the Console Tube”, page 32. Pre-assembled rails Pre-assembled optional handle bottom/rear with optional control buttons For adjustment work see section 9 “Adjusting the Handles on the Bottom/Rear or the...
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Mounting Instructions C EMOR Monitor Suspension System Configuration Example Fig. 1-4: Configuration example Revision 1...
Scope of Delivery for CEMOR 4, 6, 8 Fig. 1-5: Scope of delivery for VESA brackets for CEMOR 4, 6, 8 1D VESA bracket, 1D VESA bracket Cockpit View (depending on the number of flat screens) For mounting instructions see section 10 “Mounting Recommendations for VESA Brackets”, page 39 and section 11 “Installing the TFT Screens Using 1D VESA Mounts”, page 42.
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2 VESA brackets for large screens For mounting instructions see section 14 “Mounting Recommendations for VESA Brackets on CEMOR LS”, page 54 and section 15 “Mounting the TFT Screen LS Using the VESA Mount for Large Screens”, page 57. VESA bracket rear For mounting instructions see section 14 “Mounting Recommendations for VESA Brackets on...
The CEMOR monitor suspension system can be mounted to the suspension arm systems IDP 101 S and IDP 101 S XL. The total weight of CEMOR, VESA brackets, flat screens and other components must not exceed the maximum payload indicated on the rating plate, see section 4.1 “Information on the Rating Plate”, page 25.
1.3.2 Improper Use The CEMOR is configured depending on the customer's specific requirements. The dead weight of the individual configuration and the maximum permissible load-bearing capacity (payload) are indicated on the rating plate, see section 4.1 “Information on the Rating Plate”, page 25.
Mounting Instructions C EMOR Monitor Suspension System Improper interventions or alterations performed by third parties during the period of limitation shall void any and all warranty claims. Performing unauthorized actions on the product is strictly prohibited at any time. Non-compliance will void any liability claim against Gebrüder Martin.
Keep this document accessible to users at all times. Validity of this Document This document applies to CEMOR. This document is valid only in conjunction with: Instructions for use of the suspension arm system • Instructions for use of the approved accessories for CEMOR • Revision 1...
C EMOR Monitor Suspension System Applicable Mounting Instructions The Mounting Instructions of CEMOR comprise three separate parts and are only valid if all parts are available and complete at the site of assembly. The three separate parts are as follows: •...
Mounting Instructions C EMOR Monitor Suspension System Symbols Used in this Document ® Words marked with are trademarks owned by the respective proprietors. Throughout this document, important information (such as general or safety-related notices) is marked with the following symbols and signal words: WARNING Life hazard or serious injury! Indicates a situation which, if not avoided, could result in death or serious injury!
Information on Device Identification These instructions for use are intended solely for devices identified on the rating plate by the following data: Type designation: CEMOR monitor suspension system • Required Installation Equipment Lifting device, e.g. RIECK “ALP Montagelift LMC500” or forklift, with a permitted load- •...
Mounting Instructions C EMOR Monitor Suspension System 3.3.3 Assembly Process The unit must be connected to the power source by a qualified electrician only while the • power supply has switched off. The unit must be installed according to the steps described in these Mounting Instructions. •...
Mounting Instructions C EMOR Monitor Suspension System Notes for Operators The device is manufactured according to the current state of technology and is safe to • operate. Potential dangers may still be present, however, when using this device. This applies in particular if the device is operated by personnel without the necessary qualifications, or if it is used improperly and not in accordance with its intended purpose.
Mounting Instructions C EMOR Monitor Suspension System Patient Environment Any electrical medical devices with accessible metal parts that are attached to the support arm system and located within the patient environment must be equipped with 2 means of patient protection (MOPP) according to IEC 60601-1.
The rating plate displays the serial number of CEMOR. Power supply • The rating plate provides information on the power supply of CEMOR. Manufacturing date • The manufacturing date of the suspension arm system is specified in digits 1–4 of the serial number (SN).
The maximum load-bearing capacity (payload) of the suspension arm system and its • components must not be exceeded, see section 19.2 “Technical Data”, page 77. Do not hang or install any additional loads on the extension arm or CEMOR with end • devices.
WARNING Danger of injury from electric shock! Power supply lines run in the suspension arm system and CEMOR. Touching live parts can cause life-threatening electric shock. In order to avoid the risk of electric shock, the suspension arm system may be connected •...
4.2.3 Maintenance Work WARNING Power supply lines run in the suspension arm system and CEMOR. Touching live parts can cause life-threatening electric shock. In order to avoid the risk of electric shock, the suspension arm system may be connected •...
Functional check The suspension arm system and CEMOR must not be used on the patient before the operator or a person authorized by the operator has performed a function check at the operating site, and the persons assigned by the operator have been instructed.
The CEMOR monitor suspension system can be mounted to the suspension arm systems IDP 101 S and IDP 101 S XL. The total weight of CEMOR, VESA brackets, flat screens and other components must not exceed the maximum payload indicated on the rating plate, see section 4.1 “Information on the Rating Plate”, page 25.
In this example, the maximum load bearing capacity of the suspension arm system is 110 kg. This corresponds to the maximum weight which can be carried by the suspension arm system: Check that the total weight of the CEMOR (in this example 110 kg) does not exceed the •...
Mounting Instructions C EMOR Monitor Suspension System Mounting CEMOR to the Console Tube Overview of the Components in this Section For reasons of simplification, the illustration does not show any pre-assembled cables. The double row carrier is mounted to the console tube Fig.
Mounting Instructions C EMOR Monitor Suspension System Mounting CEMOR to the Console Tube 7.2.1 Disassembling the Cover Panel For reasons of simplification, the illustration does not show any pre-assembled cables. Disassembling the upper cover panel • Unscrew 2 countersunk Allen screws M6 x 20 mm ISO 10642.
Mounting Instructions C EMOR Monitor Suspension System 7.2.2 Positioning CEMOR under the Console Tube WARNING Risk of injury from falling parts! No persons may stay beneath the components of the suspension arm system during any assembly work. For reasons of simplification, the illustration does not show any pre-assembled cables.
Mounting Instructions C EMOR Monitor Suspension System 7.2.3 Mounting CEMOR to the Console Tube For reasons of simplification, the illustration does not show any pre-assembled cables. Place 1 contact washer D6,1 on each • Allen cylinder head screw M6 x35 mm DIN 912.
Exceeding the maximum permissible load-bearing capacity can cause the suspension arm system, CEMOR or further components to loosen from the anchorage and fall down: The sum of the weights of the flat screens and further components must not exceed the •...
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19.2 “Technical Data”, page 77. The sum of the weights of the VESA • brackets, flat screens and additional components must not exceed the specified max. payload, in this example 83,1 kg. Fig. 8-2: Checking the maximum load-bearing capacity (payload) on CEMOR Revision 1...
Mounting Instructions C EMOR Monitor Suspension System Adjusting the Handles on the Bottom/Rear or the Side In case of an optional handle attached to the bottom/rear or handles on the sides, distance of the handles may have to be re-adjusted when attaching the TFT screens. Attachment of the handles The handle on the bottom/rear or the...
Mounting Instructions C EMOR Monitor Suspension System Make sure the handle on the bottom/rear or the handle on the side is safely attached. The handle on the bottom/rear or the handle on the side must be attached so that • it is parallel to the mounting rails The handle on the bottom/rear must be fully engaged in the clamps...
Mounting Instructions C EMOR Monitor Suspension System 10.2 Attaching the Individual VESA Mounts Fig. 10-2: Attaching the individual VESA mounts Revision 1...
• 10.2.2 CEMOR 6, 8 In case of differing dimensions of the TFT screens or more than 4 TFT screens, we recommend use of 3D VESA mounts Installation of Upper Mounting Rail Using the hole pattern, install the TFT screens in the uppermost position possible on the 3D •...
Mounting Instructions C EMOR Monitor Suspension System Installing the TFT Screens Using 1D VESA Mounts 11.1 Overview For the sake of simplicity, no pre-installed cables are displayed in the illustrations. The TFT screen is not included in the scope of delivery. The 1D VESA mount/1D VESA mount Cockpit View in the illustration is attached to the...
Mounting Instructions C EMOR Monitor Suspension System 11.3 Preparing the Installation Unscrew 2 Allen cylinder head screws • M4 x 20 mm DIN 912 so far that the 1D VESA mount/1D VESA mount Cockpit View can be hung on the mounting rail Hang the 1D VESA mount/1D VESA mount •...
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Mounting Instructions C EMOR Monitor Suspension System WARNING Risk of injury from falling TFT screen! The 4 Allen cylinder screws M4 x 20 mm DIN 912 must be adapted to the TFT screen. If the length of engagement is not sufficient, the TFT screen can fall down. If the engagement is too deep, the TFT screen can be damaged and rendered unusable: •...
Mounting Instructions C EMOR Monitor Suspension System 11.5 Aligning and Securing the TFT Screens Align all TFT screens, see • recommendations in section 10 “Mounting Recommendations for VESA Brackets”, page 39. Press 1 locking rivet each into the • locking discs on the 2 ends of each mounting rail The 2 locking rivets...
Mounting Instructions C EMOR Monitor Suspension System Installing the TFT Screens Using 2D VESA Mounts 12.1 Overview For the sake of simplicity, no pre-installed cables are displayed in the illustrations. The TFT screen is not included in the scope of delivery. The 2D VESA mount in the illustration is attached to the TFT screen.
Mounting Instructions C EMOR Monitor Suspension System 12.2 Adjustment Options The 2D VESA mount can be moved laterally on the mounting rail The height of the 2 slide rails can be fine-adjusted using the 3 hexagon screws M8 x 60 mm ISO 4017.
Mounting Instructions C EMOR Monitor Suspension System 12.4 Mounting the TFT Screen on the VESA Mount Hold the TFT screen against the 2D VESA • mount at the desired height (see recommendations in section 10 “Mounting Recommendations for VESA Brackets”, page 39) and mark the drill holes on the 2D VESA mount...
Mounting Instructions C EMOR Monitor Suspension System Make sure the 2D VESA mount is safely in place: The 2D VESA mount must butt against the TFT screen. • The 4 cylinder screws must be of appropriate length and tightened according to the •...
Mounting Instructions C EMOR Monitor Suspension System Installing the TFT Screens Using 3D VESA Mounts 13.1 Overview For the sake of simplicity, no pre-installed cables are displayed in the illustrations. The TFT screen is not included in the scope of delivery. The 3D VESA mount in the illustration is attached to the TFT screen.
Mounting Instructions C EMOR Monitor Suspension System 13.3 Preparing the Installation Place 2 slide rails on the • 3 hexagon screws M8 x 60 mm ISO 4017 so that the wide side points away from the 3D VESA mount In case of differing TFT screens with a •...
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Mounting Instructions C EMOR Monitor Suspension System WARNING Risk of injury from falling TFT screen! The 4 Allen cylinder screws M4 x 20 mm DIN 912 must be adapted to the TFT screen. If the length of engagement is not sufficient, the TFT screen can fall down. If the engagement is too deep, the TFT screen can be damaged and rendered unusable: •...
Mounting Instructions C EMOR Monitor Suspension System 13.5 Aligning and Securing the TFT Screens Align all TFT screens, see • recommendations in section 10 “Mounting Recommendations for VESA Brackets”, page 39. Press 1 locking rivet each into the • locking discs on the 2 ends of each mounting rail The 2 locking rivets...
C EMOR Monitor Suspension System Mounting Recommendations for VESA Brackets on CEMOR LS 14.1 Overview Fig. 14-1: Overview of the VESA mounts on CEMOR LS The following mounting recommendations apply to: VESA bracket for large screens • VESA bracket rear •...
Mounting Instructions C EMOR Monitor Suspension System 14.2 Mounting Recommendations for VESA Brackets for Large Screens LS Fig. 14-2: Mounting recommendations for VESA brackets for large screens LS The VESA mount for large screens is hooked into the 2 mounting rails For height adjustment of the TFT screen, the VESA mount is equipped with rows of holes at a distance of 50 mm.
Mounting Instructions C EMOR Monitor Suspension System 14.3 Mounting Recommendations for VESA Brackets Rear Fig. 14-3: Mounting recommendations for VESA brackets rear The VESA mount rear is hooked into the upper mounting rail For height adjustment of the TFT screen, the VESA mount is equipped with rows of holes at a distance of 100 mm.
Mounting Instructions C EMOR Monitor Suspension System Mounting the TFT Screen LS Using the VESA Mount for Large Screens 15.1 Overview WARNING Risk of injury from falling TFT screen! To prevent the TFT screen LS from falling during the installation process due to excessive weight, Carry out the installation with 2 persons.
Mounting Instructions C EMOR Monitor Suspension System 15.2 Adjustment Options The VESA mounts for large screens be moved laterally on the mounting rail Fig. 15-2: Adjustment options of the VESA mount for large screens 15.3 Preparing the Installation Make sure that 2 cage nuts M6 with •...
Mounting Instructions C EMOR Monitor Suspension System 15.4 Mounting the TFT Screen on the VESA Mount For the sake of simplicity, the illustration shows only the VESA mount for large screens and the mounting rails Hold the TFT screen against the VESA •...
Aligning and Securing the TFT Screens Align the TFT screen, see • recommendations in section 14 “Mounting Recommendations for VESA Brackets on CEMOR LS”, page 54. Press 1 locking rivet each into the • locking discs on the 2 ends of each...
Mounting Instructions C EMOR Monitor Suspension System Installing the TFT Screens Using the VESA Mount Rear 16.1 Overview For the sake of simplicity, no pre-installed cables are displayed in the illustrations. The TFT screen is not included in the scope of delivery. The VESA mount rear in the illustration is attached to the TFT screen.
(see recommendations in section 14 “Mounting Recommendations for VESA Brackets on CEMOR LS”, page 54) and mark the drill holes on the VESA mount rear Fig. 16-4: Mounting the TFT screen on the VESA mount...
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Mounting Instructions C EMOR Monitor Suspension System WARNING Risk of injury from falling TFT screen! The 4 countersunk Allen screws M4 x 20 mm ISO 10642 (included in the scope of delivery) must be adjusted to the TFT screen. If the length of engagement is not sufficient, the TFT screen can fall down.
Aligning and Securing the TFT Screens Align all TFT screens, see • recommendations in section 14 “Mounting Recommendations for VESA Brackets on CEMOR LS”, page 54. Press 1 locking rivet each into the • locking discs on the 2 ends of each...
Mounting Instructions C EMOR Monitor Suspension System Mounting the Earthing Conductor on the VESA Mount The earthing conductors are pre-installed and must be mounted to the VESA mount. For the sake of simplicity, the illustration show the VESA mounts without pre-installed cables or TFT screens.
Mounting Instructions C EMOR Monitor Suspension System 17.2 Earthing the 1D VESA Mount, 1D VESA Mount Cockpit View and VESA Mount Rear Place the first contact washer D4,1 • the cross recessed head screw M4 x 16 mm DIN 7985. Place the cross recessed head screw •...
Mounting Instructions C EMOR Monitor Suspension System 17.3 Earthing the VESA Mount for Large Screens Place the first contact washer D4,1 • the cross recessed head screw M4 x 16 mm DIN 7985. Place the cross recessed head screw • through the drill hole in the VESA mount for large screens Place the second contact washer D4,1...
• (e.g. scuffing of the coating, etc.) and to ensure that all cables can rotate freely. Excess lengths of cable must never be placed in the CEMOR or on the flanges; they must • be placed on the interface plate and secured with cable straps so they do not fall off.
The number of cables differs depending on the CEMOR version. The connection procedure is described here based on the maximum equipment that can be fitted onto the CEMOR 8 model. The power cables are not included in the scope of delivery and must be provided by the customer according to the specifications of the TFT screens.
The number of cables differs depending on the CEMOR version. The connection procedure is described here based on the maximum equipment that can be fitted onto the CEMOR 8 model. The data cables are not included in the scope of delivery and must be provided by the customer according to the specifications of the TFT screens.
The number of cables differs depending on the CEMOR version. The connection procedure is described here based on the maximum equipment that can be fitted onto the CEMOR 8 model. Observe the safety notes, see section 18.1 “Safety Notes”, page 68.
Mounting Instructions C EMOR Monitor Suspension System Technical Specification 19.1 Dimensional Drawings Below exemplary configurations for the CEMOR product family are shown. The drawings can differ from the individually configured CEMOR. 19.1.1 CEMOR 4 Revision 1...
VESA bracket rear 0.15 kg Maximum Load-Bearing Capacity (Payload) on the CEMOR CEMOR is suitable and approved for the maximum load-bearing capacity (payload) indicated on the rating plate, see section 8 “Reading and Checking the Approved Maximum Load-Bearing capacity (Payload)”, page 36.
Mounting Instructions C EMOR Monitor Suspension System 19.2.1 General Technical Data Designation All suspension arm systems Operating mode suitable for continuous operation Activation time of the electromagnetic brakes max. 1 min* The rating plate is located on the upper Rating plate extension arm, see section 4.1 “Information on the Rating Plate”, page 25.
Approved third-party end devices with CE mark Flat screens The CEMOR is combined with flat screens from third-party manufacturers. To prevent dangerous overload, which can lead to a failure or collapse of the pendant system, the maximum load-bearing capacity in the technical specifications of the suspension arm system, the maximum load-bearing capacity (payload) indicated on the rating plate and the maximum loading capacity (payload) of the VESA bracket must be adhered to, see section 19.2...
Mounting Instructions C EMOR Monitor Suspension System Inspection Plan CEMOR with IDP Supplier: Installation date: Serial no.: Operator serial number: Device location: Notice • This inspection plan is valid only in connection with the Mounting Instructions and the Instructions for Use, which must be referred to as supplement to the inspections.
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Mounting Instructions C EMOR Monitor Suspension System Not OK Load compensation/spring force correct, readjust as needed** • • Inspection of protective conductor resistance (DIN EN 62353) Check the screw connections for tight fit by comparing them with the • torques specified in the Mounting Instructions •...
Mounting Instructions C EMOR Monitor Suspension System Ecological Information 22.1 Disposal of Packing Gebrüder Martin will, as a matter of course, take back the full packaging if so desired, to recycle as many parts of the packaging as possible. If you do not wish to make use of this offer, you can dispose of the packaging with the normal paper or domestic garbage.
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Mounting Instructions C EMOR Monitor Suspension System Revision 1...
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Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · 78532 Tuttlingen · Germany Postfach 60 · 78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com · www.klsmartin.com Back Cover Date of Release: 2016-12 ·...
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