Table Of Contents - Trane AFDR Installation Instructions Manual

Table of Contents

General Information
Other Literature Required Before Ordering or
Installing an AFDR Retrofit . . . . . . . . . . . . 4
Model Number Descriptions
Environmental Conditions
Nameplates
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Output Current
. . . . . . . . . . . . . . . . . . . . . . . . 8
AFDR Controls . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Submittal Drawings
Drive Dimensions
Pedestal Drawings
Pre-Installation
. . . . . . . . . . . . . . . . . . . . . . . . . 18
Required Tools
. . . . . . . . . . . . . . . . . . . . . . . 18
Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Global Connector Harnesses
Required Parts-NOT Supplied
Gas Pump Replacement in Older RTHD Units
(Optional)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Preparation in DynaView™
Check the Configuration and Set-Points in the
DynaView™ Display . . . . . . . . . . . . . . . . . 24
Export the DynaView™ Configuration and
Set-Points . . . . . . . . . . . . . . . . . . . . . . . . . 24
Preparing Tracer TU on the Service Computer
26
Oil and Refrigerant Removal
Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shut Down Power
Vibration Mitigation - Line Weights Kit for Oil
Separator Discharge Lines
RTHD ADF Line Weight Kit . . . . . . . . . . . 31
Installation Instructions . . . . . . . . . . . . . . 31
RTHD Tracer AdaptiView UC800 Controls Up-
grade
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
AFDR Kit Identification
Panel Component Removal
Wye-Delta Panel . . . . . . . . . . . . . . . . . . . . 33
Solid State Starter Panel . . . . . . . . . . . . . 35
Panel Preparation-Close Mount (Kit 1 - 2
AFDR-SVN001D-EN
. . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . 23
. . . . . . . . . 24
. . . . . . . . . . . . 24
. . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . 33
conduit)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Panel Preparation-Close Mount (Kit 2 - 4
conduit)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Panel Component Installation (All Kits)
Conduit Support and Conduit Installation
(Kit 1 and Kit 2) . . . . . . . . . . . . . . . . . . . . . . . .40
Drive Installation-Pedestal Mount (All Kits)
43
Recommended Rigging and Lifting Proce-
dures for AFDR Drive Units
Unit Lifting Points-Preferred Lifting Method
44
Unit Lifting Points-Alternative Lifting Meth-
od . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Line Voltage
. . . . . . . . . . . . . . . . . . . . . . . . . .45
AFD Mounting-Pedestal Installation
(All Kits) . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Panel Power Wiring . . . . . . . . . . . . . . . . . .46
Panel Control Wiring
UC800 Software Installation and Configura-
tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Existing UC800 with Software Already In-
stalled
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Drive Settings . . . . . . . . . . . . . . . . . . . . . . . . .60
Retrofit Air-Cooled RTHD Adaptive Frequency
Drive Model AFDR (TR200)
Installation and Startup . . . . . . . . . . . . . . .61
Startup Test Log
. . . . . . . . . . . . . . . . . . . . . . . . .63
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . .65
Recommended Periodic Maintenance and In-
spection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Visual Inspection-Power Removed
Operational Inspection-Power Applied
Wiring Information
. . . . . . . . . . . . . . . . . . . . . .67
Wiring Diagram Matrix
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .67
Wire Harness Details
. . .38
. . . . . . . . . . . . .44
. . . . . . . . . . . . . . . . . . .48
. . . . . . . . . . . . .61
. . . . . .66
. .66
. . . . . . . . . . . . . . . . .67
. . . . . . . . . . . . . . . . . . .68
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