Trane BAYECON103AA Installer's Manual
Trane BAYECON103AA Installer's Manual

Trane BAYECON103AA Installer's Manual

Down discharge economizer and rain hood
Hide thumbs Also See for BAYECON103AA:

Advertisement

Model:
BAYECON103AA/AB 4WCZ6, 4YCZ6, & 4DCZ6036
BAYECON104AA/AB 4WCZ6, 4YCZ6, & 4DCZ6048-060
BAYRLAY006A
WARNING:
!
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT ― This document is customer property and is to
remain with this unit. Please return to service information pack upon
completion of work
General
The economizer is a multi-damper design. It is installed in the
return air stream and is connected to the unit low voltage supply
through wire leads. The economizer is fully accessible
through the Coil access panel.
Important: After the Economizer installation you must
install an air filter rack ordered separately. Use:
BAYFLTR101B for 4WCZ6, 4YCZ6, 4DCZ6036
BAYFLTR201B for 4WCZ6, 4YCZ6, 4DCZ6048-060.
When the economizer is installed in 4WCZ6 & 4DCZ6 models,
relay accessory kit BAYRLAY006A is required. Refer to Figure 13
on page 9 to make your relay wiring connections in the Control
Box.
IMPORTANT: In order to maintain a specific minimum fresh
air cfm during each mode of operation, you must order and
install a BAYOSAC001 (outside air control) accessory.
Identify Economizer Kit Contents
Refer to Figures 1 & 2 on page 3 to identify the kit contents.
Inspect Contents
You must report damage and make claims to the transportation company
immediately. Report missing parts to your supplier immediately and
replace with authorized parts only.
WARNING
!
ELECTRICAL SHOCK HAZARD
Open and lock out all unit disconnects prior to accessory
installation or unit maintenance, to prevent injury or death
from electrical shock or contact with moving parts.
WARNING
!
SAFETY HAZARD
Do not remove end covers from economizer actuator; the
spring-return assembly may release and cause personal
injury.
Installer's Guide
Down Discharge Economizer and Rain Hood
Used with:
(Required with 4WCZ6 & 4DCZ6 models)
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING

Install Economizer Kit

1. Remove Power
Disconnect and verify that power is off.
2. Remove Access Panels
Remove these four (4) access panels (see Figure 3, page 3):
• Control/Heat access panel
• Blower access panel
• Coil access panel
• Downflow Return Air panel
3. BAYRLAY006A Installation (Required
for 4WCZ6 & 4DCZ6 units only, 4YCZ6
units skip to step 4)
1. Remove wire harness that came attached to the BAYECON
Logic Module being installed.
IMPORTANT: Do NOT remove the resistors from the
Logic Module. Also, Do NOT remove the YL & YL/BK
wires connected to SO and + on the Logic Module
2. Locate the ICMC Board in the upper left hand corner of the
unit control box and the DFC board in the upper center of
the unit control box. See Figure 8, page 6.
3. Using the existing holes in the back of the unit control box,
mount the relay bracket assembly using the 2 screws
supplied with the BAYRLAY0006A Kit. See Figure 8, page
6.
4. Route the BAYRLAY006A wire harness attached to the
relays to the logic module as shown in Figure 11 on page 7.
5. Connect the BAYRLAY006A to the economizer Logic
Module and make the field connections as shown in Figure 13
on page 9.
18-HE85D1-4
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BAYECON103AA and is the answer not in the manual?

Questions and answers

Summary of Contents for Trane BAYECON103AA

  • Page 1 18-HE85D1-4 Installer’s Guide Down Discharge Economizer and Rain Hood Model: Used with: BAYECON103AA/AB 4WCZ6, 4YCZ6, & 4DCZ6036 BAYECON104AA/AB 4WCZ6, 4YCZ6, & 4DCZ6048-060 BAYRLAY006A (Required with 4WCZ6 & 4DCZ6 models) WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES Install Economizer Kit IMPORTANT ―...
  • Page 2 INSTALLER’S GUIDE 4. Install Economizer Assembly 8. Complete Installation (4WCZ6, 4DCZ6, 4YCZ6) NOTE: You must install the filter rack per the instructions 1. In the Control Box, locate the ICMC Board in the upper left hand provided with the filter rack after you install the economizer. corner of the Control Box.
  • Page 3 Sheetmetal Screws Sheetmetal Screws (not shown) (not shown) Rainhood Assembly Rainhood Assembly Figure 1. BAYECON103AA/AB Economizer Kit Components Figure 2. BAYECON104AA/AB Economizer Kit Components 4WCZ6, 4YCZ6, & 4DCZ6036 4WCZ6, 4YCZ6, & 4DCZ6048-060 4WCZ6, 4YCZ6, or 4DCZ6 Unit Top Sealing Flange...
  • Page 4 INSTALLER’S GUIDE 4WCZ6, 4YCZ6, or 4DCZ6 Unit Insert economizer in folded shipping position Economizer actuator and Logic Module Dry bulb outside air temperature sensor Figure 4. Insert Economizer in Shipping Position 1.) Swing Down Return Air Damper Economizer Return Air Damper 2.) Insert Assembly Screw Figure 5.
  • Page 5 INSTALLER’S GUIDE Economizer outline Economizer and Return Air Damper Install two (2) screws into holes. Leave extended from unit 1/2” Apply gasket between damper assembly and hood Figure 6. Start Economizer’s Front Mounting Screws Top flange of hood slides under HVAC HVAC unit’s top unit’s top sealing sealing flange...
  • Page 6 INSTALLER’S GUIDE ICMC Board Relays Figure 8. Mount BAYRLAY006A Economizer Unit Application Models 4WCZ6036A BAYECON103AA/AB 4DCZ6036A 20 1/8” 4YCZ6036A 4WCZ6048-060A BAYECON104AA/AB 4DCZ6048-060A 24 3/8” 4YCZ6048-060A Economizer Rain Hood Outside air dampers Required filter kit, order separately Return air dampers Mist Eliminator...
  • Page 7 INSTALLER’S GUIDE 1.80” 2.82” See View ‘A’ Mount the Mixed Air View ‘A’ Approximate Sensor to the partition Mounting Dimensions using two (2) sheetmetal screws. See view A for approximate positioning Figure 10. Mount Mixed Air Sensor in Blower Compartment 2.) Continue routing 3.) Pull the two (2) Mixed Air 1.) From economizer...
  • Page 8 INSTALLER’S GUIDE Figure 12. 4YCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 9 INSTALLER’S GUIDE Figure 13. 4WCZ6 & 4DCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 10 INSTALLER’S GUIDE Figure 14. 4WCZ6 & 4DCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 11 INSTALLER’S GUIDE Figure 15. 4YCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 12 INSTALLER’S GUIDE Sequence Of Operation Cooling” and the thermostat sends a signal for 2nd stage cooling (G) + (Y1) + (Y2) + (O for Heat Pumps and Dual Fuel models), the NOTE: A (G) signal is required for the economizer to operate. As economizer will modulate accordingly, the compressor will operate shipped, the economizer will not operate when there is a signal for on low speed, and the indoor blower will operate at 100% airflow.
  • Page 13 INSTALLER’S GUIDE Table 1. Motor Operation Checkout - W7459 Control Only MODEL DRIVE MOTOR OPEN DRIVE MOTOR CLOSED SPRING RETURN Disconnect jumper at T or T1 and M7415 Power to TR and TR1, jumper T and T1 Disconnect power at TR and TR1 disconnect P or P1, if connected Table 2.
  • Page 14 INSTALLER’S GUIDE Location of Enthalpy Set Point, Minimum Position and LED Meter Location for Checkout and Troubleshooting ENTHALPY ENTHALPY CHANGEOVER W7459 CHANGEOVER SETPOINT SETPOINT C7400 620 OHM MULTIMETER MILLIMETER JUMPER MINIMUM DAMPER POSITION SETTING LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING LED LIGHTS WHEN OUTDOOR...
  • Page 15 INSTALLER’S GUIDE 5B. CHECKOUT - For Units with a Honeywell W7212 Control, Only. See 5A for W7459 W7212 CHECKOUT AND TROUBLESHOOTING Checkout requires a 9V battery, 620 ohm, 1.2K ohm, 5.6K ohm, and 6.8K ohm resistors. Use Table 4 and Fig. 18 for checkout. Open CAUTION DC VOLTMETER...
  • Page 16 INSTALLER’S GUIDE Table 4. Checkout for W7212, W7213, W7214 Economizer Connected to Honeywell Actuator (Cont.) Step Checkout Procedure Proper Response DIFFERENTIAL ENTHALPY ― Execute stop one, Checkout Preparation. Turn DCV MAX to mid position. Place 620 ohm resistor across S and + (white sleeve resistor makes OA enthalpy low).
  • Page 17 INSTALLER’S GUIDE...
  • Page 18 INSTALLER’S GUIDE Trane The manufacturer has a policy of continuous product and 6200 Troup Highway product data improvement. It reserves the right to change Tyler, TX 75707-9010 © 2010 Trane design and specification without notice.

This manual is also suitable for:

Bayecon103abBayecon104aaBayrlay006aBayecon104ab

Table of Contents