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Simplex 4100 Series Installation Instructions Manual

Simplex 4100 Series Installation Instructions Manual

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Cautions, Warnings, and Regulatory Information
READ AND SAVE THESE INSTRUCTIONS Follow the instructions in this installation manual. These instructions must be followed to avoid damage to
this product and associated equipment. Product operation and reliability depend upon proper installation.
DO NOT INSTALL ANY SIMPLEX™ PRODUCT THAT APPEARS DAMAGED Upon unpacking your Simplex product, inspect the contents
of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex
product supplier.
ELECTRICAL HAZARD Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be
performed by a representative or an authorized agent of your local Simplex product supplier.
STATIC HAZARD Static electricity can damage components. Handle as follows:
• Ground yourself before opening or installing components.
• Prior to installation, keep components wrapped in anti-static material at all times.
EYE SAFETY HAZARD Under certain fibreoptic application conditions, the optical output of this device may exceed eye safety limits. Do
not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device.
FCC RULES AND REGULATIONS – PART 15. This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES To ensure proper system operation, this product must be tested in accordance with
NFPA72® after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion
of system components, or after any modification, repair or adjustment to system hardware or wiring.
All components, circuits, system operations, or software functions known to be affected by a change must be 100% tested. In addition, to ensure that
other operations are not inadvertently affected, at least 10% of initiating devices that are not directly affected by the change, up to a maximum of 50
devices, must also be tested and proper system operation verified.
NFPA 72® is a registered trademark of the National Fire Protection Association.
Overview
Introduction
This publication describes the installation procedure for the relay cards listed in the following table.
Model number
4120-3001
4100-3204/ 4100-3201
4010-9908
4120-3002
4100-3202
4120-3003
4100-3206/ 4100-3203
Related Documentation
• Field Wiring Diagram for 4100 Power Limited (841-731) or,
• Field Wiring Diagram for 4100 Non Power Limited (841-995)
• 4100ES Fire Alarm System Installation Guide (574-848)
• 4010ES Fire Alarm System Installation Guide (579-989)
4100/4120- Series and 4010ES Relay Modules Installation Instructions
Table 1: Relay cards
Description
4 Relay/2 Amp
4 Relay/2 Amp
4 Relay/2 Amp
4 Relay/10 Amp
4 Relay/10 Amp
8 Relay/3 Amp
8 Relay/3 Amp
Required Backbox
2975-91xx Back Box (4100)
2975-94xx Back Box (4100U/4100ES)
4010ES Back Boxes
2975-91xx Back Box (4100)
2975-94xx Back Box (4100U/4100ES)
2975-91xx Back Box (4100)
2975-94xx Back Box (4100U/4100ES)
*0579220F*
579-220 Rev. F

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Summary of Contents for Simplex 4100 Series

  • Page 1 DO NOT INSTALL ANY SIMPLEX™ PRODUCT THAT APPEARS DAMAGED Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex product supplier.
  • Page 2: General Information

    4100/4120- Series and 4010ES Relay Modules Installation Instructions General Information Review the following items for general information about the relay modules. • All relay module contacts are Form C, dry contacts, meaning the Common terminal is connected to the Normally Closed terminal when the relay's coil is in the de-energized state.
  • Page 3: Setting Switches

    4100/4120- Series and 4010ES Relay Modules Installation Instructions Setting Switches Switch SW1 is a bank of eight DIP switches. From left to right (see Figure 1) these switches are designated as SW1-1 through SW1-8. The function of these switches is as follows: •...
  • Page 4 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 2: 4100 Daughter Card Addresses Installing Motherboards into 2975-91xx Back Boxes (4100) The relay modules can be mounted to either 4100 Back Boxes (PID series 2975-91xx) or 4100U/4100ES Back Boxes (PID series 2975-94xx) as follows: •...
  • Page 5 4100/4120- Series and 4010ES Relay Modules Installation Instructions Slide the motherboard you are installing to the left until the pins are completely inserted in the connector of a previously installed motherboard. Secure the motherboard to the chassis with four torx screws. Figure 3: Installing the Motherboard into a 4100 Master Controller Bay Installing into a 2975-91xx Expansion Bay Review the following guidelines before mounting the motherboard into a 2975-91xx Expansion Bay.
  • Page 6 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 4: Installing the Motherboard into a 4100 Expansion Bay If you are installing the leftmost motherboard, connect a 733-525 Power and Communication Harness. Continue to the next topic to connect the harness. Connecting the 733-525 Harness If you need to connect a 733-525 Harness to a motherboard, refer to Figure 6 and follow these steps.
  • Page 7 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 5: Power and Communication Wiring for Motherboards (4100U) page 7 579-220 Rev. F...
  • Page 8 4100/4120- Series and 4010ES Relay Modules Installation Instructions Installing Boards into 2975-94xx Back Boxes (4100U/4100ES) The relay modules can be mounted to either 4100 Back Boxes (PID series 2975-91xx) or 4100U/4100ES Back Boxes (PID series 2975-94xx) as follows: • The 4120-3001, 4120-3002, and 4120-3003 are used for systems with 4100 Back Boxes. •...
  • Page 9 4100/4120- Series and 4010ES Relay Modules Installation Instructions ES-PS Figure 7: Installing the Motherboard into a 4100ES CPU Bay Figure 8: Installing the Motherboard into a 4100U CPU Bay Note: The 4120-3202 motherboard takes up two slots. Installing 4100-3201 to 4100-3203 Motherboards into a 2975-94xx Expansion Bay When installing motherboards in a 4100U/4100ES expansion bay, adhere to the following guidelines: •...
  • Page 10 4100/4120- Series and 4010ES Relay Modules Installation Instructions • As shown in the figure below, motherboards can be installed alongside 4" x 5" cards, if necessary. • The leftmost slot must not contain a motherboard. • 4" x 5" cards must be added from right to left. •...
  • Page 11 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 10: Installing the Motherboard in a 4100U/4100ES Expansion Bay If you are installing the leftmost motherboard, connect a 733-525 Power and Communication Harness. Continue to the next topic to connect the harness. page 11 579-220 Rev.
  • Page 12 4100/4120- Series and 4010ES Relay Modules Installation Instructions Connecting the 733-525 Harness If you need to connect a 733-525 Harness to a motherboard, refer to Figure 11 and follow these steps. Make sure to route the power and communication wiring on the left side of the bay. Connect one end of the harness to a motherboard in an adjacent bay.
  • Page 13 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 11: Power and Communication Wiring for Motherboard (4100U) page 13 579-220 Rev. F...
  • Page 14 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 12: Power and Communication Wiring for Motherboard (4100ES) page 14 579-220 Rev. F...
  • Page 15 4100/4120- Series and 4010ES Relay Modules Installation Instructions Installing boards into 4010ES back boxes This section describes mounting the 4010-9908 in 4010ES Back Boxes. Installation the 4010-9908 card The 4010-9908 4-Point AUX Relay Card (Figure 13) is designed to be mounted on the PDI card in a 4010ES panel. The card can be mounted on any of the PDI blocks, provided it fits inside the available space.
  • Page 16 4100/4120- Series and 4010ES Relay Modules Installation Instructions Installing the Daughter Card (4100 series only) Installing the Daughter Card The daughter card inserts into the connector located in the center of the motherboard. The connector is keyed so that the daughter card fits only one way.
  • Page 17: General Guidelines

    • All wiring is supervised. • Conductors must test free of all grounds. Power must come from a Simplex-approved power supply. • All wiring must be done using copper conductors only, unless noted otherwise. • If shielded wire is used, the metallic continuity of the shield must be maintained throughout the entire cable length.
  • Page 18: Power-Limited Guidelines

    4100/4120- Series and 4010ES Relay Modules Installation Instructions Power-Limited Guidelines Make sure these guidelines are accounted for before wiring for power-limited systems: • Non-power limited field wiring (AC power, batteries, City connection) must be installed and routed in the shaded areas shown in Figure 15. •...
  • Page 19 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 16: The EOL Relay Note: The 2098-9739 Relay is used as an example. Other UL Listed EOL relays can be used, depending on the application. page 19 579-220 Rev. F...
  • Page 20 4100/4120- Series and 4010ES Relay Modules Installation Instructions 4100-3204 Wiring Note: The information in this section is also applicable to the 4010-9908 4-Point AUX Relay Card (4010ES) The 4100-3204 Relay Module includes 4 relays, each rated at 2 A. Each relay controls two sets of contacts and a separate 3 A fuse protects each set of contacts.
  • Page 21 4100/4120- Series and 4010ES Relay Modules Installation Instructions 4100-3206 Wiring The 4100-3206 Relay Module includes 8 relays, each rated at 3 A. Each relay controls a set of contacts and a separate 5 A fuse protects each set of contacts. For battery calculation purposes, the module draws 16 mA in the normal supervisory condition and 200 mA with the relays activated. All contacts are Form C, dry contacts, meaning the Common terminal is connected to the Normally Closed terminal when the relay's coil is in the de- energized state.
  • Page 22 4100/4120- Series and 4010ES Relay Modules Installation Instructions Figure 19: Wiring Connections for 4100/4120-3001 and 4100-3201 Relay Modules page 22 579-220 Rev. F...
  • Page 23 4100/4120- Series and 4010ES Relay Modules Installation Instructions 4 Relay / 10 Amp Module The 4120-3002 and 4100-3202 Relay Modules — both of which consist of the 562-952 Daughter Card and the 562-951 Motherboard — include four relays, each rated at 10 A at 30 VDC or 10 A at 120/240 VAC. Each relay controls two sets of contacts and a separate 15 A fuse protects each set of contacts.
  • Page 24 © 2020 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice. Additional listings may be applicable, contact your local Simplex® product supplier for the latest status. Listings and approvals under Simplex Time Recorder Co. Simplex, and the product names listed in this material are marks and/or registered marks. Unauthorized use is strictly prohibited. NFPA 72 and National Fire Alarm Code are registered trademarks of the National Fire Protection Association (NFPA).