Rockwell Automation Allen-Bradley 1606-XLE480ERL Reference Manual

Rockwell Automation Allen-Bradley 1606-XLE480ERL Reference Manual

24v, 20 a, 480 w, single-phase
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Redundancy Power Supply -
24V, 20 A, 480 W, Single-phase
Catalog Numbers 1606-XLE480ERL, -XLE480ERZ, -XLE480CRZ,
-XLE480EDRZ
Reference Manual
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley 1606-XLE480ERL

  • Page 1 Redundancy Power Supply - 24V, 20 A, 480 W, Single-phase Catalog Numbers 1606-XLE480ERL, -XLE480ERZ, -XLE480CRZ, -XLE480EDRZ Reference Manual Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
  • Page 3: Table Of Contents

    Additional Resources ..........33 Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 4 Notes Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 5: Product Overview

    Easy Fuse Breaking – 3 times nominal current for 12 ms • Active Power Factor Correction (PFC) • Minimal Inrush Current Surge • Full Power Between -40…+60 °C (-40… +140 °F) • DC OK Relay Contact • Current Sharing Feature Included Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 6: Specifications

    24V, 20 A 480 W Single-phase power supply with hot swappable plug connectors 1606-XLE480ECRZ 24V, 20 A 480 W Single-phase power supply with conformal coated printed circuit boards 1606-XLE480EDRZ 24V, 20 A 480 W Single-phase power supply with enhanced DC input 1606-XLA-W50 Wall Mount Bracket Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 7: Ac Input

    100V AC 0.85 b) 120V AC c) 230V AC Output Current Output Current 0.75 8 10 12 14 16 18 20 22 24 A 8 10 12 14 16 18 20 22 24 A Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 8: Dc Input

    Continuous according to IEC 62477-1 input to Earth Turn-on voltage Typ 80V DC Steady state value Shut-down voltage Typ 70V DC Steady state value Figure 5 - Wiring for DC Input Battery Power Supply Load Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 9: Input Inrush Current

    Inrush current 12 A 10 A 4.5 A Temperature independent peak peak peak Inrush energy Temperature independent Figure 6 - Typical Turn-on Behavior at Nominal Load and 25 °C (77 °F) Ambient Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 10: Output

    18 s before a new start attempt is automatically performed. This cycle is repeated as long as the overload exists. If the overload has been cleared, the device will operate normally. See Figure Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 11: Hold-Up Time

    Figure 11 - Shut-down Behavior, Definitions Hold-up Time Zero Transition 80 ms Input 10 A, typ. Voltage 10 A, min. 20 A, typ. - 5% Output Voltage 20 A, min. Hold-up Time Input Voltage 230V AC Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 12: Dc Ok Relay Contact

    Minimal permissible load: 1 mA at 5V DC Isolation voltage Dielectric Strength on page 22 Figure 12 - DC OK Relay Contact Behavior 22V DC < > 100 ms 1 ms 1...4 ms open closed open closed Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 13: Efficiency And Power Losses

    Figure 15 - Efficiency Versus Input Voltage at 20 A, Typical Figure 16 - Losses Versus Input Voltage at 20 A, Typical Power Losses E ciency 40 W Input Voltage Input Voltage 264 V AC 264 V AC Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 14: Lifetime Expectancy

    34,000 hr 36,000 hr 42,000 hr At 20 A and 40 °C (140 °F); Ground Fixed GF40 45,000 hr 47,000 hr 56,000 hr At 20 A and 25 °C (77 °F); Ground Fixed GF25 Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 15: Functional Diagram

    Converter Input Recti er Converter Active Inrush Limiter DC OK Output Voltage DC OK Temper- Output Monitor DC OK Output ature Over- Relay Contact Power Shut- Voltage Manager down Protection Output Voltage Regulator Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 16: Terminals And Wiring

    Follow national installation codes and installation regulations. • Confirm that all strands of a wire enter the terminal connection. • Unused terminal compartments should be securely tightened. • Ferrules are allowed and recommended. Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 17: Replacing Units While The System Is Running

    6. Put the plug (2a) back in. 7. Turn-on the circuit breaker (1a). 8. The circuit is redundant again. To replace the right power supply, repeat the process above using (1 b), (2 b), and (3 b). Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 18: Front Side And User Elements

    On when the output voltage is above 22V. DC OK Relay Contact The DC OK relay contact is synchronized with the DC OK light- emitting diode (LED). See DC OK Relay Contact on page Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 19: Electromagnetic Capability

    (1) Restrictions apply for applications in residential, commercial and light-industrial environments, where local DC power networks according to EN 61000-6-3 are involved. No restrictions for all kinds of industrial applications. Switching Frequencies PFC converter 100 kHz Fixed frequency Main converter 80…140 kHz Output load dependent Auxiliary converter 60 kHz Fixed frequency Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 20: Environment

    Allowed Output Current Allowed Output Current 24 A 20 A 16 A 12 A A... continuous B... short term (max. 5s) Altitude 2000m 4000m 6000m 70°C 110kPa 80kPa 62kPa 47kPa Ambient Temperature *) Atmospheric pressure Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 21: Safety And Protection Features

    Touch current (leakage current) 0.16 mA/0.38 mA At 110V AC, 50, 50 Hz, TN-/ IT-mainsmains 0.23 mA/0.55 mA At 132V AC, 60, TN-/ 50Hz, TN-TT-mains /mains 0.39 mA/0.94 mA At 264V AC, 50, 60Hz, TN-TT-mains /mains Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 22: Dielectric Strength

    This helps to avoid situations in which a load starts unexpectedly or cannot be switched off when unnoticed earth faults occur. Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 23: Certifications And Standards Compliance

    Directive 1907/2006/EU of the European Parliament and the Council of June 1st, 2007 REACH Directive regarding the Registration, Evaluation, Authorization and Restriction of Chemicals (REACH) IEC/EN 61558-2-16 Safety Isolating Transformer Safety Isolating Transformers corresponding to Part 2-6 of the IEC/EN 61558 (Annex BB) Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 24: Approximate Dimensions

    Penetration protection Small parts like screws with a diameter larger than 5mm (.20 in.) (1) Without plug connectors. Figure 25 - Front View 1606-XLE480ERL Figure 26 - Side View 1606-XLE480ERL Figure 27 - Front view 1606-XLE480ERZ, Figure 28 - Side view 1606-XLE480ERZ,-XLE480EDRZ -XLE480ECRZ -XLE480EDRZ -XLE480ECRZ Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 25: Applications Notes

    At 100 A for 2 ms, resistive load from 24…16.5V At 100 A for 5 ms, resistive load (1) The DC OK relay might trigger when the voltage dips below 22V DCor longer than 1 ms. Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 26: Adjusting The Output Voltage

    480W point b) 576W point 29.2V 28.0V 27.7V Speci ed Adjustment Range 25.0V 24.0V 23.8V Output Current The output voltage shall only be changed when absolutely necessary. For example, battery charging, described next. Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 27: Charging Of Batteries

    Ohm’s law does not permit current flow. The following table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross section and wire length. Figure 33 - Test Circuit Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 28: Series Operation

    (input terminals on bottom of the unit). Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies. Figure 34 - Series Operation Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 29: Parallel Use To Increase Output Power

    24 A 36 A A... continuous 16 A 24 A B... short term (max. 5 s) A... continuous 12 A B... short term (max. 5s) 36.6 70°C 36.6 70°C Ambient Temperature Ambient Temperature Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 30: Parallel Use For Redundancy

    L N PE L N PE IMPORTANT Use separate mains systems for each power supply whenever it is possible. (a) Observe the temperature derating requirements of Figure 35 Figure 36 for n+1 redundancy applications. Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 31: Operation On Two Phases

    51.9 °C (125.4 °F) Temperature inside enclosure (in the middle of the right side of the power supply with a distance of 2 cm) Temperature outside enclosure 25.6 °C (78.1 °F) Temperature rise 26.3 K Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 32: Mounting Orientations

    (Upside Down) Figure 42 - Mounting Orientation C (Table-top Mounting) Figure 43 - Mounting Orientation D (Horizontal CW - Input on the Left) Figure 44 - Mounting Orientation E (Horizontal CCW-Input on the Right) Rockwell Automation Publication 1606-RM108A-EN-P - August 2020...
  • Page 33: Additional Resources

    12V, 10 A, 120 W, Single-phase Power Suppy User Manual Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Power Supply Technical Data, publication 1606-TD002. Provides product selection, specifications, and dimensions information. Industrial Components Preventive Maintenance, Enclosures, and Contact...
  • Page 34 At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, expanding human possibility, FactoryTalk, and Rockwell Automation are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc.

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