Gage Bilt GB745/206-500 Original Instructions Manual
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Gage Bilt GB745/206-500 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1329 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB745/206-500
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB745/206-500

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB745/206-500 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Filling & Bleeding Diagrams / Troubleshooting ........................13 Overhaul ....................................14-15 Parts Lists .................................... 16-17 DEXRON® III Oil Safety Data (SDS) ............................18 Nose Assembly Selection Chart ............................. 19 Accessories ..................................20-24 GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    90 psi. (6.2 bar) air pressure at the air inlet. The GB745/206-500 comes with 8 ft. (2.44 m) of hose and a remote actuator. The GB745/206-500 cylinder when held in your hand, weighs just 2.0 lbs. (.91 kg)! While the entire split handle installation tool weighs 12 lbs (5.44 kg).

  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Cylinder Reducers/ Bleeder Screws Hydraulic Hose-Return Actuator Hydraulic Hose—Pull Airline Handle Air Inlet Image may not reflect actual tool GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air Piston moves up Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Air exhaust Air exhaust Images may not reflect actual tool GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb745/206-500

    5. Connect air supply. NOSE ASSEMBLY WORK CYLINDER FASTENER ACTUATOR RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR INLET AIR HOSE Image may not reflect actual tool GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb745/206-500

    5. Release actuator as soon as fastener breaks. 6. Repeat steps 1-5. Release actuator as soon as fastener breaks. Repeat steps 1-4. Images may not reflect actual tool or fastener GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling And Bleeding

    19. Add “A” dimension to “B” dimension. 20. If stroke is not consistent within 1/64” (.396mm) follow bleeding procedure instructions. **SEE “FILLING DIAGRAM” (PG. 13) FOR RELATED IMAGES.** GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 12 Add dimension “A” to dimension “B”. If stroke is not consistent within 1/64” (.396 mm) follow bleeding procedure instructions again. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 13: Filling & Bleeding Diagrams / Troubleshooting

    Nose assembly components need maintenance. Disassemble nose assembly, clean and replace worn parts. b. Spent pintail may be jammed in nose assembly. Disassemble nose assembly, remove pintails and reassemble. GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 16: Parts Lists

    PARTS LIST GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17 This tool incorporates a patented hydraulic relief valve. When overhauling tool, o’ring (A-1581) and back-up ring (S213) must be replaced. Failure to do so could result in SEVERE PERSONAL INJURY! GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Nose Assembly Selection Chart

    GB745/206-500 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB745/206-500 - SELECTION CHART Standard Straddle Nose Long (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STANDARD STRADDLE NOSE LONG 5/32"...

  • Page 20: Accessories

    Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Tool Stroke Depth Gage Adapter Assembly #A-1935 #206751 (Sold Separately) Adapts GAGE BILT, CHERRY® and HUCK® 3/4" Nose Assemblies to: GB745/206-500...
  • Page 21 Pull load - 4,800 (21.4 kN) GB745/708LGP Stroke - .500" (12.7 mm) Hand held weight - 2.0 lbs. (.91 kg) Pull load 5,600 (24.9 kN) GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 22 Hand held weight -1.5 lbs. (.68 kg) Pull load 5,600 (24.9 kN) GB745/205 Stroke - .550" (14.0 mm) Hand held weight – 2.0 lbs. (.91 kg) Pull load 7,085 (31.5 kN) GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB745/206-500 S/N:1329 AND ABOVE REV 5/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO.

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