Related Manuals for Cornelius VIPER E
Summary of Contents for Cornelius VIPER E
- Page 1 VIPER E 2 FLAVOR, R-454C Operator’s Manual Release Date: TBD Publication Number: 620073146OPR Revision Date: March 12, 2022 Revision: I Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
- Page 2 Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with...
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Page 3: Table Of Contents
TABLE OF CONTENTS Safety Instructions ................1 Read and Follow ALL Safety Instructions. - Page 4 Daily Maintenance ............... . .12 Monthly Maintenance .
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Page 5: Safety Instructions
Viper Operator’s Manual SAFETY INSTRUCTIONS ALL S EAD AND OLLOW AFETY NSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. -
Page 6: Qualified Service Personnel
Viper Operator’s Manual UALIFIED ERVICE ERSONNEL WARNING: Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD. -
Page 7: Cart Information And Mounting
OUNTING The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075 for 2-barrel unit, 620053990 for 3-barrel unit and 620046556 for 4-barrel unit) which allows some movement of the unit for service and cleaning. There are four captive nuts on the bottom of the Viper to accommodate four 3/8-16 bolts. -
Page 8: System Overview
Viper Operator’s Manual SYSTEM OVERVIEW The Viper is a Frozen Carbonated Beverage (FCB) unit. It delivers FCB and FUB drinks from a single machine. The unit provides uniform, high quality, high volume product to the customer. The unit is equipped with a patented Intelligent Defrost system for product quality. -
Page 9: Basic Operation
Viper Operator’s Manual INITIALIZING PLEASE STAND BY FLASH: EEPROM: Figure 2. SW REV UI 000.002 I/O 000.001 MOTOR 000.003 STATUS 000.011 Figure 3. Basic Operation If the system check completes normally, the screen shown in Figure 4 is displayed. This is the home screen (Barrel Status). Whenever the system is running in the normal state, the unit displays this screen. -
Page 10: Dispensed Product Throughput
NOTE: Cornelius recommends that, in conditions where the FCB machine is operational and the minimum throughput (as described in Table 2) is not met on a per barrel basis, product should be dispensed and discarded to increase throughput and help assure that product quality is maintained. -
Page 11: Barrel Status Lights
Viper Operator’s Manual Barrel Status Lights There is a group of three indicator lights above each dispensing valve that indicate the status of the barrel. A description of the three graphic images shown in these indicator is listed in Table 3. Table 3. -
Page 12: Replenishing Supplies
Viper Operator’s Manual REPLENISHING SUPPLIES YRUP If the system indicates that the syrup is sold out, the procedure in Table 5 should be performed to replace the BIB (Bag-In- Box) syrup source. Table 5. Step Procedure Replace the empty BIB and wait for the Out of Product indicator light go off. Fill the barrel by pulling to open the barrel faceplate relief valve for the barrel (See Fig- ure 6). -
Page 13: Type 2 Bib Syrup Connections
Viper Operator’s Manual Syrup Tube Unit Connector (Red - Female) Bag Connector (White - Male) Figure 7. Type 2 BIB Syrup Connections Refer to Table 7 and Figure 8 when replacing a Type 2 BIB container. Table 7. Step Procedure Push in on the outer connector tab and pull the syrup hose and stub out to unlock the connector from the BIB. -
Page 14: Replenishing Co 2 Supply
Viper Operator’s Manual WARNING: Displaces Oxygen. Strict Attention must be observed in the prevention of CO gas leaks in the entire CO and FCB system. If a CO gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak. -
Page 15: Preventative Maintenance
Viper Operator’s Manual PREVENTATIVE MAINTENANCE UMMARY There are no daily maintenance procedures required on the Viper unit other than normal cleanup of spills or overspray and emptying the drip tray. Normal equipment maintenance intervals are listed in Table 8 It is recommended that a preventa- tive maintenance procedure be performed every twelve (12) months. -
Page 16: Maintenance
Viper Operator’s Manual MAINTENANCE Maintenance is important to the quality of the product being served. The following sections outline the minimum requirements for periodic maintenance of the unit and the surrounding service area. NOTE: Do not use abrasive cleaners on the unit. IMPORTANT: Only trained and qualified persons should perform these cleaning procedures. -
Page 17: Annual Maintenance
Viper Operator’s Manual NNUAL AINTENANCE There are several procedures that should be completed on an annual basis. There procedures help to insure proper opera- tion of the system on a long term basis. Refer to Table 8 for a listing of the annual maintenance items. Inspecting and Replacing Scraper Blades Scraper blades should be inspected for wear during the annual maintenance check. -
Page 18: Servicing Motorman Dispensing Valves
Viper Operator’s Manual Servicing Motorman Dispensing Valves NOTE: Dispensing valves with caged o-rings should be serviced (lubricated) every 6 months or more frequently if the valve lever gets tight to operate. Caged O-rings should be replaced every 12 months. Refer to Figure 10 and perform the procedure in Table 12 to lubricate or change caged o-rings in each dispensing valve. Suggested Sanitizers KAY-5®... -
Page 19: Servicing Sph Dispensing Valves
Viper Operator’s Manual Table 12. Step Action Unscrew the relief valve from the faceplate. Disassemble the dispensing valve (see Figure 10). Remove ice ball grate from faceplate, if applicable Remove the two screws and hold-down plates securing the spring housing to the dispensing valve body, then remove the housing. - Page 20 Viper Operator’s Manual Figure 11. WARNING: In Step 1, when defrost is complete, disconnect electrical power from the unit. Failure to disconnect the power could result in serious injury, death, or equipment damage. Table 13. Step Action Defrost freeze cylinders, shut unit down, disconnect electrical power from Unit. Perform the procedure in Table 14 to empty the barrels.
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Page 21: Emptying A Barrel
Viper Operator’s Manual Emptying a Barrel To empty the barrel, perform the procedure in Table 14 Table 14. Step Action From the Barrel Status menu, press the DFRST button. When the barrel is defrosted, go to the Maintenance menu. If the security feature is active, access the Maintenance menu by pressing and holding the far left and right buttons simultaneously for approximately five seconds. -
Page 22: Sanitizing The Barrel
Viper Operator’s Manual Sanitizing the Barrel Sanitize the syrup system and barrel by performing the procedure shown in Table 16 Table 16. Step Action Use a clean 5-gallon pall filled with a sanitizing solution and water at a temperature of 90º F to 110º F (32º C to 43º C). Prepare the sanitizing solution according to the instructions in the “Suggested Sanitizers”... - Page 23 Viper Operator’s Manual Table 17. Step Action Perform a BRIX setup. See “BRIX Setup Menu”. Fill the barrel with product as described. Perform motor calibration. See “Calibrating a Motor” © 2022, Marmon Foodservice Technologies Inc. - 19 - Publication Number: 620073146OPR...
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Page 24: Troubleshooting
Viper Operator’s Manual TROUBLESHOOTING Table 18. Problem Probable Cause Remedy Unit not plugged in Plug in unit. Unit will not run. Circuit breaker Reset/replace circuit breaker Sleep time set Check programming “Sleep” display on Barrel Sta- Clock incorrectly set Check programming tus menu No or incorrect wake up time set Check programming... -
Page 25: Specifications
Viper Operator’s Manual SPECIFICATIONS Table 19. Line Voltage 215-245VAC Max. Current Draw (FLA): 2 Barrel: 16 amps Minimum Circuit Ampacity 2 Barrel: 20 amps Syrup Tubing Size 3/8 in. I.D., 75 ft. max. Syrup Pressure 75 Psig (0.52 MPa) max. Water Inlet Size 1/2 in. - Page 26 Cornelius Inc. www.cornelius.com...
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