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Victaulic OGS EndSeal VE272SFS Operating And Maintenance Instruction Manual

Pipe/tubing roll grooving tool
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE272SFS Pipe/Tubing Roll Grooving Tool
WARNING
• Wear safety glasses, hardhat, foot protection, and hearing protection while working around pipe
preparation tools.
• Save the operating and maintenance manual in a place accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA
18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com
REV_D
OGS
EndSeal
Failure to follow instructions and warnings could result in death or serious
personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in the operating and maintenance manual and all warning
labels on the tool.
Original Instructions
™
WARNING
TM-VE272SFS
TM-VE272SFS

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Summary of Contents for Victaulic OGS EndSeal VE272SFS

  • Page 1 • Save the operating and maintenance manual in a place accessible to all operators of the tool. If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com...

  • Page 2: Table Of Contents

    TM-VE272SFS / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....2 Roll Changing ..... 29 Lower Roll Removal For Operator Safety Instructions .

  • Page 3: Hazard Identification

    . Store this manual in a clean, dry area where it is always readily available . Additional copies of this manual are available upon request through Victaulic . TM-VE272SFS_2 REV_D...
  • Page 4 . Never reach across moving parts . If the tool does not contain a safety foot switch, do not use the tool, and contact Victaulic . Do not over-reach. Maintain proper footing and balance at all times . Ensure that the safety foot switch is easily accessible to the operator .

  • Page 5: Introduction

    Maintain tool with care. Keep the tool clean at all times to ensure proper and safe performance . Follow the instructions for lubricating tool components . 10. Use only Victaulic replacement parts and accessories . Use of any other parts may result in a voided warranty, improper operation, and hazardous situations . Refer to the “Parts Ordering Information”...

  • Page 6: Container Contents

    TM-VE272SFS / Operating and Maintenance Instructions Manual CONTAINER CONTENTS Qty. Description Tool Head with Mounting Table Upper Leg Adjustable Legs Hand Pump/Pump Support Upper Rolls for 2 – 6-inch/DN50 – DN150 Steel Pipe and 8 – 12-inch/DN200 – DN300 Steel Pipe “Keyless Square-Drive”...

  • Page 7: Power Requirements

    Failure to follow these instructions could result in death or serious personal injury. POWER DRIVE REQUIREMENTS The VE272SFS tool is designed for operation with a power drive . The tool mounts directly onto a Victaulic VPD752 Power Drive or a Ridgid ® 300 Power Drive with a 38-rpm maximum chuck speed .

  • Page 8: Tool Nomenclature

    If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone moving parts.

  • Page 9: Tool Dimensions And Specifications

    TM-VE272SFS / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS 15.00 in/ 381 mm 28.00 in/ 711 mm 56.25 in/ 1429 mm 37.00 in/ 940 mm 34.25 in/ 870 mm 27.50 in/ 699 mm 61.00 in/ 1549 mm Tool weight is 184 pounds/84 kilograms . Tool sound pressure is 99 .7 dB(A), while tool sound power is 91 .7 dB(A) .

  • Page 10: Tool Setup

    The standard VE272SFS tool is intended for field or shop setup . Before grooving, the tool head assembly and legs must be mounted onto a Victaulic VPD752 Power Drive or a Ridgid 300 Power Drive with a 38-rpm maximum chuck speed .
  • Page 11 TM-VE272SFS / Operating and Maintenance Instructions Manual 6. Allow approximately 1/2-inch/13-mm clearance from the hex bolts on the back of the tool to the power drive chuck . 7. Align the flat portions of the drive shaft with the chuck jaws by turning the lower roll . 8.
  • Page 12 TM-VE272SFS / Operating and Maintenance Instructions Manual 12. Loosen the hex bolts to release the two lower legs, allowing them to slide down to the floor . Turn the leg pads at the bottom until they are resting flat of the floor . 13.
  • Page 13 19. Turn the power drive switch to the position that will produce clockwise rotation of the chuck when viewed from the front of the tool . On the Victaulic VPD752 or Ridgid 300 Power Drive, placing the switch in the reverse position will produce clockwise rotation of the chuck, lower roll, and pipe .
  • Page 14 TM-VE272SFS / Operating and Maintenance Instructions Manual 22a. If the optional stabilizer assembly was ordered separately, attach it to the right side of the tool with the four hex bolts and four lock washers provided . 22b. Use the hex bolts provided for installing the screws . REV_D TM-VE272SFS_13...

  • Page 15: Pre-Operation Checks And Adjustments

    TM-VE272SFS / Operating and Maintenance Instructions Manual PRE-OPERATION CHECKS AND ADJUSTMENTS Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment . However, before attempting to operate the tool, the following checks and adjustments should be made to ensure proper tool operation .

  • Page 16: Pipe/Tubing Lengths Suitable For Grooving

    Never groove pipe that is shorter than the recommended lengths listed in this manual. Table 1 identifies the minimum pipe lengths that can be grooved safely by using Victaulic Roll Grooving Tools . In addition, this table identifies the maximum pipe lengths that can be roll grooved without the use of a pipe stand .
  • Page 17 TM-VE272SFS / Operating and Maintenance Instructions Manual TABLE 1 - PIPE LENGTHS SUITABLE FOR GROOVING CTS US Nominal Size Millimeters Length - millimeters Standard ASTM European Australian Steel, B-88 Standard Standard Stainless Steel, Copper Copper Copper Aluminum, Tubing Length – Tubing Size Tubing Size Minimum...

  • Page 18: Long Pipe/Tubing Lengths

    TM-VE272SFS / Operating and Maintenance Instructions Manual LONG PIPE/TUBING LENGTHS When roll grooving pipe that exceeds the maximum length shown in Table 1, a roller-type pipe stand shall be used . The pipe stand shall be capable of handling the weight of the pipe, while allowing the pipe to rotate freely .

  • Page 19: Prior To Grooving

    CHECKING AND ADJUSTING THE TOOL PRIOR TO GROOVING Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment . However, before attempting to operate the tool, the following checks and adjustments should be made to ensure proper tool operation .
  • Page 20 TM-VE272SFS / Operating and Maintenance Instructions Manual 3a. Unlock the depth adjuster from the depth adjuster lock . 3b. Align the top edge of the depth adjuster with the lowest line position of the proper size and schedule markings . 3c.
  • Page 21 Failure to follow this instruction could cause joint failure, resulting in personal injury and/or property damage. 7a. If the groove diameter (“C” dimension) is not within Victaulic specifications, the diameter stop must be adjusted . 7b. Unlock the depth adjuster from the depth adjuster lock .

  • Page 22: Adjusting The Roll Guards

    TM-VE272SFS / Operating and Maintenance Instructions Manual ADJUSTING THE ROLL GUARDS WARNING • Always unplug the power cord before making any roll guard adjustments. Accidental start up of tool may result in serious personal injury. The VE272SFS guards must be adjusted every time rolls are changed, or when the pipe size or wall thickness changes .
  • Page 23 TM-VE272SFS / Operating and Maintenance Instructions Manual 5. Insert a length of pipe that is the correct size and schedule over the lower roll . Ensure that the pipe end contacts the lower-roll backstop flange . The pipe must rest directly on top of the roll and must not be skewed to one side or the other .

  • Page 24: Pipe Stabilizer Adjustment

    TM-VE272SFS / Operating and Maintenance Instructions Manual 9. Loosen the wing nuts and adjust each guard to conform to and lightly pinch the pad against the pipe . Tighten the wing nuts to secure each guard in position . Remove the guard setting pad . 10.
  • Page 25 TM-VE272SFS / Operating and Maintenance Instructions Manual 2a. Loosen the stabilizer locking handle . 2b. Using the stabilizer handwheel, retract the stabilizer roller to clear the pipe when it is inserted onto the lower roll . WARNING Grooving rolls can crush or cut fingers and hands. •...
  • Page 26 TM-VE272SFS / Operating and Maintenance Instructions Manual CAUTION • DO NOT adjust the stabilizer roller to push the pipe to the left and off center from the rolls. Increased pipe-end flare and shortened roll life will result if the pipe is pushed to the left and off center.

  • Page 27: Grooving Operation

    3. Set the power drive switch to produce clockwise rotation of the lower roll when viewed from the front of the tool . On the Victaulic VPD752 Power Drive and Ridgid 300 Power Drive, place the switch in the reverse position to produce clockwise rotation of the lower roll .
  • Page 28 TM-VE272SFS / Operating and Maintenance Instructions Manual WARNING Grooving rolls can crush or cut fingers and hands. • Before making any tool adjustments, always disconnect the power cord from the electrical source. • Loading and unloading pipe will place your hands close to the rollers. Keep hands away from the grooving rolls during operation.
  • Page 29 TM-VE272SFS / Operating and Maintenance Instructions Manual 9. Depress and hold down the safety foot switch . The pipe will begin to rotate clockwise when viewed from the front of the tool . As the pipe rotates, begin forming the groove by pumping the handle of the hydraulic hand pump slowly .

  • Page 30: Roll Changing

    TM-VE272SFS / Operating and Maintenance Instructions Manual ROLL CHANGING WARNING • Before making any tool adjustments, always disconnect the power cord from the electrical source. Accidental startup of the tool could result in serious personal injury. The VE272SFS roll grooving tool is designed with rolls to accommodate several pipe sizes, eliminating the need for frequent roll changes .

  • Page 31: Lower Roll Removal For 2-Inch/Dn50 And Larger Sizes

    TM-VE272SFS / Operating and Maintenance Instructions Manual LOWER ROLL REMOVAL FOR 2-INCH/ DN50 AND LARGER SIZES 1. Open the hand pump valve by turning the knob counterclockwise . Opening the hand pump valve will allow the upper roll and arm to move to the full up position .

  • Page 32: Upper Roll Removal

    TM-VE272SFS / Operating and Maintenance Instructions Manual 4. Remove the nut, and lower roll as shown above . Store these items in a clean, dry location . UPPER ROLL REMOVAL 1. Using a wrench, loosen (counterclockwise) and remove the bolt from the upper roll . Store the bolt in a clean, dry location .

  • Page 33: Arbor Removal

    TM-VE272SFS / Operating and Maintenance Instructions Manual ARBOR REMOVAL This procedure is necessary for grooving smaller-size pipe or for replacing a damaged arbor . The standard arbor installed in the tool is specifically for 2 – 12-inch/DN50 – DN300 pipe . When it is necessary to groove 11/2-inch/DN40 and smaller size pipe, the optional lower roll/adapter assembly must be ordered and installed .

  • Page 34: Lower Roll/Adapter Assembly Installation

    . 2. Lightly lubricate the lower roll/adapter assembly with dry graphite spray (supplied with the tool and available from Victaulic) . NOTICE • The 3/4-inch/DN20 and 1 – 11/2-inch/DN25 – DN40 lower roll/adapter assembly is held in position with left-hand threads and must be tightened by turning COUNTERCLOCKWISE.

  • Page 35: Upper Roll Installation

    TM-VE272SFS / Operating and Maintenance Instructions Manual UPPER ROLL INSTALLATION Refer to the “Tool Rating and Roll Selection” section for information regarding grooving rolls . 1. Before installing the upper roll, clean any dirt and scale from all shaft surfaces and roll bores . 2.

  • Page 36: Lower Roll/Adapter Assembly Removal

    TM-VE272SFS / Operating and Maintenance Instructions Manual 5. Lubricate the upper roll bearing . Refer to the “Maintenance” section for additional maintenance information . LOWER ROLL/ADAPTER ASSEMBLY REMOVAL FOR 3/4-INCH/DN20 AND 1 – 11/2-INCH/DN25 – DN40 SIZES 1. Open the hand pump valve by turning the knob counterclockwise .

  • Page 37: Arbor Installation

    . 2. Lightly lubricate the arbor with dry graphite spray (supplied with the tool and available from Victaulic) . 3. Carefully insert the arbor into the main shaft . Make sure the arbor is fully seated in the main shaft .

  • Page 38: Lower Roll Installation For 2-Inch/Dn50 And Larger Sizes

    TM-VE272SFS / Operating and Maintenance Instructions Manual LOWER ROLL INSTALLATION FOR 2-INCH/DN50 AND LARGER SIZES NOTICE • The arbor must be installed before attempting to install the lower roll. Refer to the “Arbor Installation” section. CAUTION • Ensure that the square drive flats of the roll are aligned properly with the square drive flats of the arbor.
  • Page 39 TM-VE272SFS / Operating and Maintenance Instructions Manual 4. Close the hand pump valve by turning the knob clockwise. 5. Pump the hand pump several times until the upper roll interlocks with the lower roll . This will confirm proper roll installation . 6.

  • Page 40: Maintenance

    . Preventive maintenance during operation will pay for itself in repair and operating savings . Replacement parts must be ordered from Victaulic to ensure proper and safe operation of the tool . LUBRICATION After every eight hours of operation, lubricate the tool . Always lubricate the upper roll bearings when rolls are changed .
  • Page 41 3/4-inch/DN20 and 1 – 1 1/2-inch/DN25 – DN40 lower roll and lightly lubricate with the proper lubricant (mechanical assembly spray supplied with the tool and available from Victaulic) . 5d. Reassemble the 3/4-inch/DN20 and 1 – 1 1/2- inch/DN25 –DN40 lower roll assembly . Lubricate the needle bearing .

  • Page 42: Hand Pump Hydraulic Fluid

    TM-VE272SFS / Operating and Maintenance Instructions Manual CHECKING AND FILLING HYDRAULIC HAND PUMP HYDRAULIC FLUID The hydraulic fluid level in the hydraulic hand pump must be checked a minimum of every six months (depending on tool usage), or if pumping feels spongy . 1.

  • Page 43: Recommended Lubricants

    TM-VE272SFS / Operating and Maintenance Instructions Manual 3. To bleed air from the system, hold the entire hydraulic hand pump so that the hydraulic fill plug end is ABOVE the hydraulic cylinder . This will prevent siphoning of fluid from the hydraulic cylinder through the hydraulic hand pump .

  • Page 44: Parts Ordering Information

    . stainless steel pipe and 8-inch/DN200 copper The turnstile design permits ease of grooving for tubing . Contact Victaulic for details . both pipe ends . Contact Victaulic for details . REV_D TM-VE272SFS_43...

  • Page 45: Troubleshooting

    TM-VE272SFS / Operating and Maintenance Instructions Manual TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Pipe will not stay in grooving Incorrect pipe positioning of long pipe Refer to the "Long Pipe Lengths" section. rolls. length. Lower roll and pipe are not rotating Flip the switch on the power drive to the opposite rotation position.
  • Page 46 Incorrect upper roll, lower roll, or both Install the correct rolls. Refer to the "Tool Rating and Roll Selection" tions. installed on the tool. section. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for assis- tance. REV_D TM-VE272SFS_45...

  • Page 47: Ve272Sfs Ratings - Maximum Pipe Size And Wall Thickness Capacity

    • The “Maximum Pipe Size and Wall Thickness Capacity” table below is accurate as of the date printed on the back cover of this manual. For the most up-to-date information, reference Victaulic publication 24.01, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www.victaulic.com/assets/uploads/literature/24.01.pdf...

  • Page 48: Roll Part Numbers

    TM-VE272SFS / Operating and Maintenance Instructions Manual ORIGINAL GROOVE SYSTEM RX ROLL PART NUMBERS (OGS) AND “ES” SCHEDULE 5S AND 10S ROLL PART NUMBERS STAINLESS STEEL PIPE – COLOR-CODED SILVER STEEL AND STAINLESS STEEL PIPE – COLOR-CODED BLACK Pipe Size Roll Part Pipe Size “ES”...
  • Page 49 TM-VE272SFS / Operating and Maintenance Instructions Manual ORIGINAL GROOVE SYSTEM (OGS) ROLL PART NUMBERS ROLL PART NUMBERS ALUMINUM AND PVC PLASTIC PIPE – COLOR- STAINLESS STEEL – CODED YELLOW ZINC COLOR-CODED BLUE Pipe Size ST100 inches Roll Part Pipe Size Roll Part or mm Numbers...
  • Page 50 TM-VE272SFS / Operating and Maintenance Instructions Manual CTS US STANDARD – AUSTRALIAN STANDARD – ROLL PART NUMBERS ROLL PART NUMBERS ASTM DRAWN COPPER TUBING – AS 1432 DRAWN COPPER TUBING – COLOR-CODED COPPER COLOR CODED COPPER Copper Copper Pipe Size Roll Part Pipe Size Roll Part...

  • Page 51: Link To Groove Specifications

    OGS GROOVE SPECIFICATIONS For the most up-to-date information regarding OGS roll groove specifications, reference the current revision of Victaulic publication 25 .01, which can be viewed/ downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www .
  • Page 54 Intentionally left blank...
  • Page 55 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL VE272SFS Pipe/Tubing Roll Grooving Tool TM-VE272SFS 3776 REV D UPDATED 05/2024 RM00272SFS VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2024 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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