Fitting Tools; Replacing The Door Cylinder (Optional) - Abus PR2800 Manual

Fig. 3
PR2800
IV. Fitting tools
• Different screwdriver
• Drilling machine
• Metal drill: Ø 3.0 mm
(also use with wood) Ø 3.5 mm
Ø 5.0 mm
Ø 8.5 mm
Ø 10.0 mm
• Masonry drill bit: Ø 10.0 mm, length of at least 160 mm, as good as new
Ø 6.0 mm
Ø 16.0 mm, for a wall lock
• Milling cutter/hole saw: Ø 53–58 mm
• Mechanic's level, metering rule
• Hexagon socket screw key SW 3, SW 4, SW 5
• Metal saw, file
• Tools for additional work are not included in this installation
V. Replacing the door cylinder (optional)
If the door cylinder does not need to be replaced, continue to read under chapter VI.
With door leaf strengths above 48 mm and/or if the door cylinder has to fit in a locking
system, the standard door cylinder must be replaced.
The same applies if it is set to be fitted without any "option to lock from outside".
1. New door cylinders correspond to DIN EN 1303/DIN 18252 and obtain spacers and longer
screws if required:
• With door leaf strengths greater than 50 mm: Obtain door cylinders of a greater length
(see tab 1), as well as spacer and longer screws if required
• Use the door half-cylinder 10/30 during fitting without the possibility of closing from
the outside
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Fig. 4
PR2800
PR2800
Table 1
Door panel Cylinder Spacer disc DS05
thickness in mm dimensions PR 5 mm (Item
no. 24363)
33 - 48 30/60 -
49 - 53 30/65 1
54 - 58 30/70 -
59 - 63 30/75 1
64 - 68 30/80 -
69 - 73 30/85 1
74 - 78 30/90 -
79 - 83 30/95 1
84 - 88 30/100 -
89 - 93 30/105 1
94 - 98 30/110 -
99 - 103 30/115 1
104 - 108 30/120 -
2. Remove the safety screw (1) and the sliding casing (2). (Fig. 5)
3. Mark the locking position to the lock body for locked door bars (Fig. 9) and remove the door
cylinder in the specified order according to Fig. 5.1.
4. Change the grub screw (6) and the gear-wheels clip (5) of the standard door cylinder to the
new door cylinder, according to Fig. 5.1. The grub screw (6) must protrude at the same
distance on both sides.
If the cylinder length does not change, continue to point 8.
5. Unscrew the loosened screws (1, Fig. 7), move the gear-wheel housing in the direction of the
arrow. Unscrew the cylinder protection's screws located beneath (Fig. 7).
Press the toothed gear rack a bit to the side if necessary.
6. Remove the cylinder protection according to Fig. 8 and place additional spacer disc/s (Tab. 1)
between the cylinder protection and the lock body. Tighten with screws (Tab. 1).
7. Pull the gear-wheel housing into the old fitting position again (Fig. 7) and fix loosely with
screw 1 (Fig. 5.1).
8. Move the door bar casing to the marked position (Fig. 9).
9. Reinstall the door cylinder in the reverse order. If the indentations do not correspond,
loosen the stop screws (Fig. 6), pull both door bars out until the gear-wheels do
correspond and complete the installation of the door cylinder. Set the key pull-off
position by moving the stop slide if necessary. Retighten the stop screws.
Spacer disc DS10 Screws
PR 10 mm (Item DIN 7984-8.8. in mm
no. 4623)
- M6 x 45 (enclosed)
- M6 x 45 (enclosed)
1 M6 x 45 (enclosed)
1 M6 x 45 (enclosed)
2 M6 x 45 (enclosed)
2 M6 x 60 (Item no 1685)
3 M6 x 60 (Item no 1685)
3 M6 x 60 (Item no 1685)
4 M6 x 60 (Item no 1685)
4 M6 x 80 (Item no 1686)
5 M6 x 80 (Item no 1686)
5 M6 x 80 (Item no 1686)
6 M6 x 80 (Item no 1686)
GB
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