Emerson Keystone OM13 - EPI2 Installation, Operation And Maintenance Manual
3-wires module
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- Page 1 Installation, Operation and Maintenance Manual VCIOM-01495-EN Rev. 1 May 2022 Keystone OM13 - EPI2 3-Wires Module...
- Page 2 Notes Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 This page intentionally left blank...
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Page 3: Table Of Contents
Installation, Operation and Maintenance Manual Table of Contents VCIOM-01495-EN Rev. 1 May 2022 Table of Contents Section 1: Optional Module 13: 3-Wires Module OM13 Module Functionality ............... 1 Manufacturer ..................... 2 Section 2: Installation Assembling Procedure for Models 63-125 Nm Old Version (US or Non-US Market) ............. - Page 4 Notes Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 This page intentionally left blank...
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Page 5: Section 1: Optional Module 13: 3-Wires Module
Installation, Operation and Maintenance Manual Section 1: Optional Module 13: 3-Wires Module VCIOM-01495-EN Rev. 1 May 2022 NOTE: Before installation, these instructions must be fully read and understood. Section 1: Optional Module 13: 3-Wires Module OM13 Module Functionality The OM13 3-wires module is supplied as an option to the Keystone EPI2 actuators. It is possible to receive the actuator already equipped with the OM13, ordering it with the basic feature. -
Page 6: Manufacturer
WARNING Repair work, other than operations outlined in this manual, is strictly reserved to qualified Emerson personnel or to personnel authorized by the company itself. Manufacturer Manufacturer with respect to Machinery Directive 98/37: as specified on the EPI2 label. -
Page 7: Section 2: Installation
Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Section 2: Installation To assemble the OM13 into the EPI2 actuator, proceed as follows: • Ensure that all the parts received with the OM13 are available as described in Section 4. -
Page 8: Assembling Procedure For Models 63-125 Nm Old Version (Us Or Non-Us Market)
Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Assembling Procedure for Models 63-125 Nm Old Version (US or Non-US Market) • Verify that you received the correct OM13 3-wire module as shown in Figure 3. •... - Page 9 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Figure 5 Figure 6 metal spacers • Place the OM13 card onto the spacers and tighten the 4 screws as shown in Figure 7. • Remove the 2-pins connector cable from J1 on the power card as shown in Figure 8. Figure 7 screws Installation...
- Page 10 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 8 • Connect the 2-wire power connector cable of the OM13 card to the power card as shown in Figure 9. • Connect the 3-wire power connector cable of the terminal board to the OM13 card as shown in Figure 10.
- Page 11 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 • Connect the 3-pins connector cable of the OM13 module to the logic card as shown in Figure 11. • Reconnect the 8-pins connector cable and 4-pins connector cable as shown in Figure 12.
- Page 12 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 13 Figure 14 black cable Installation...
- Page 13 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Assembling Procedure for Models 250-500-1000-2000 Nm Old Version (US or Non-US Market) • Verify that you received the correct OM13 3-wire module as shown in Figure 15. •...
- Page 14 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 • Remove the 3-wire power connector cable from the power card as shown in Figure 17. • Remove the 2-pins connector cable from J1A on the logic card as shown in Figure 18. Figure 17 Figure 18 •...
- Page 15 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Figure 19 Figure 20 screw • Connect the 2-wire power connector cable of the OM13 card to the power card as shown in Figure 21. • Reconnect the 8-pins connector cable and the 4-pins connector cable as shown in Figure 22.
- Page 16 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 22 • Connect the 3-pins connector cable of the OM13 module to the logic card as shown in Figure 23. • Connect the 2-pins black connector from OM13 module to the 2-pins connector previously removed as shown in Figure 24.
- Page 17 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Figure 24 • Connect the 2-pins connector black cable from the OM13 module to connector J1A on the logic card as seen in Figure 25. Figure 25 black cable Installation...
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Page 18: New Version (Us Or Non-Us Market)
Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Assembling Procedures for Models 63-125 Nm New Version (US or Non-US Market) • Verify that you received the correct OM13 3-wire module as shown in Figure 26. •... - Page 19 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 • Remove the 3-wire power connector cable from the power card as indicated in Figure 28. • Remove the 2-pins cable from connector on the power card as indicated in Figure 29. •...
- Page 20 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 30 metal spacer plastic spacer • Place the OM13 card onto the spacer and tighten the 3 screws as indicated in Figure 31. • Connect the 2-wire power connector cable of the OM13 card to the power card as indicated in Figure 32.
- Page 21 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 • Reconnect the 8-pins connector cable and 4-pins connector black cable as seen in Figure 33. • Connect the 3-wire power connector cable of the terminal board to the OM13 card as seen in Figure 34.
- Page 22 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 35 Figure 36 • Connect the 2-pins connector black cable from the OM13 module to the power card as seen in Figure 37. • Connect the 2-pins black connector from OM13 module to the 2-pins connector previously removed as seen in Figure 38.
- Page 23 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Figure 37 black cable Figure 38 Installation...
- Page 24 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Assembling Procedure for Models 250-500-1000-2000 Nm New Version (US or Non-US Market) • Verify that you received the correct OM13 3-wire module as seen in Figure 39. •...
- Page 25 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 • Remove the 3-wire power connector cable from the power card as seen in Figure 41. • Screw the 3 spacers and unscrew the screw that fixes the motor cable as seen in Figure 42.
- Page 26 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 43 screws Figure 44 • Connect the 3-wire power connector cable from the terminal board to the OM13 as seen in Figure 45. • Connect the 2-wire power connector cable of the OM13 card to the power card as seen in Figure 46.
- Page 27 Installation, Operation and Maintenance Manual Section 2: Installation VCIOM-01495-EN Rev. 1 May 2022 Figure 45 Figure 46 • Connect the 3-pins connector cable of the OM13 module to the logic card as seen in Figure 47. • Connect the 2-pins black connector from OM13 module to the 2-pins connector previously removed as seen in Figure 48.
- Page 28 Section 2: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01495-EN Rev. 1 Figure 47 Figure 48 NOTE: Please note that all the connectors provided with the base actuator and all optional cards are different from each other (in terms of design and number of pins). In no way is it possible to make a wrong connection.
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Page 29: Section 3: Om13 Module Setting And Configuration
Installation, Operation and Maintenance Manual Section 3: OM13 Module Setting and Configuration VCIOM-01495-EN Rev. 1 May 2022 Section 3: OM13 Module Setting and Configuration For the EPI2 basic actuator settings, please refer to the instruction and operation manual. The OM13 does not need any setting and configuration. WARNING Do not electrically operate the EPI2 when the electrical enclosures are removed. -
Page 30: Section 4: Om13 Kit
Installation, Operation and Maintenance Manual Section 4: OM13 Kit May 2022 VCIOM-01495-EN Rev. 1 Section 4: OM13 Kit The OM13 kit consists of the following parts as indicated in Figure 49: • OM13 modulating input/output module • 3 pcs metal spacers •... - Page 31 Installation, Operation and Maintenance Manual Section 4: OM13 Kit VCIOM-01495-EN Rev. 1 May 2022 Table 2. EPI2 Cross Reference Table (US Market) Actuator model Old E006-E013 Old E025-E171 New E006-E013 New E025-E171 Product coding chart 0 - 4 0 - 4 L - H L - H digit 6 1-phase...
- Page 32 Installation, Operation and Maintenance Manual Section 4: OM13 Kit May 2022 VCIOM-01495-EN Rev. 1 Figures 51-54 allow to distinguish old version of EPI2 from the new version (on the labels, the digits of Product Number are boxed); furthermore, the logic boards with heatsink identifies old version models, while logic boards without heatsink identifies new version models.
- Page 33 Installation, Operation and Maintenance Manual Section 4: OM13 Kit VCIOM-01495-EN Rev. 1 May 2022 Figure 53 Example of EPI2 Old Version (Heatsink Present) Figure 54 Example of EPI2 New Version (Heatsink Not Present) OM13 Kit...
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Page 34: Section 5: Om13 Wiring Diagram
Installation, Operation and Maintenance Manual Section 5: OM13 Wiring Diagram May 2022 VCIOM-01495-EN Rev. 1 Section 5: OM13 Wiring Diagram Figure 55 Blinker/ CLC1 CLC2 OPC1 OPC2 Monitor Local Selector Relay Relay Output Contacts (Note 2-4) MODULE 13 (3-WIRES) (Note 1) (Note 3) NOTES: 1. - Page 35 Installation, Operation and Maintenance Manual Section 5: OM13 Wiring Diagram VCIOM-01495-EN Rev. 1 May 2022 Alternatively, to avoid induced voltage phenomena over floating command line, the following wiring diagram may be used. Figure 56 USE TO AVOID INDUCED VOLTAGE PHENOMENA Blinker/ CLC1 CLC2...
- Page 36 P. R. China Székesfehérvár 8000 T +86 22 8212 3300 Hungary The Emerson logo is a trademark and service mark of Emerson Electric Co. T +36 22 53 09 50 Keystone is a mark of one of the Emerson family of companies.