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Emerson Keystone EPI2 Installation, Operation And Maintenance Manual
Emerson Keystone EPI2 Installation, Operation And Maintenance Manual

Emerson Keystone EPI2 Installation, Operation And Maintenance Manual

Logic board firmware upgrade programmer icd-u64 procedure
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Installation, Operation and Maintenance Manual
MAN-10-04-100-0720-EN Rev. 2
October 2019
Keystone EPI2
Logic Board Firmware Upgrade Programmer ICD-U64 Procedure

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Summary of Contents for Emerson Keystone EPI2

  • Page 1 Installation, Operation and Maintenance Manual MAN-10-04-100-0720-EN Rev. 2 October 2019 Keystone EPI2 Logic Board Firmware Upgrade Programmer ICD-U64 Procedure...
  • Page 3: Table Of Contents

    Installation, Operation and Maintenance Manual Table of Contents MAN-10-04-100-0720-EN Rev. 2 October 2019 Table of Contents Section 1: Firmware Upgrade Tools ......................1 ICD-U64 Programmer Preparation ..............3 Firmware Update ..................4 Firmware Upload ................... 4 Actuator Settings Checklist ................. 16 Table of Contents...
  • Page 4: Section 1: Firmware Upgrade

    Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 Section 1: Firmware Upgrade This procedure details how to program firmware on the logic board for the EPI2 Actuator using the ICD-U64 Programmer. Tools WARNING Installation, configuration, commissioning, maintenance, and repairs must be performed by approved and qualified personnel only.
  • Page 5 Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Figure 2 ICD-U64 CCS Programmer Figure 3 EPI2 Logic Board Table 1. Programming Connector Pinout Signal ICD-U64 Pinout EPI2 Logic Board J15 Real Time Debugging Pin 1 ICSP Clock Pin 2 Pin 5...
  • Page 6: Icd-U64 Programmer Preparation

    Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 ICD-U64 Programmer Preparation The ICD-U64 Programmer has an internal jumper to select multiple options to power the target board (actuator logic board). ICD-U64 programmer internal jumper selecting 5V This configuration allows the ICD-64 Programmer to provide power to the logic board.
  • Page 7: Firmware Update

    Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Firmware Update After downloading the new firmware, the actuator settings will return to their default values. As such, the settings in place prior to the firmware download will need to be set again.
  • Page 8: Figure

    Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 To program the logic board as part of an actuator with no OM1 board present, carefully connect the ICD-U64 programmer as shown in the pictures and proceed in step 9.
  • Page 9 Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Note the position then remove the yellow position indicator to allow the OM1 board to be slightly moved to the side and have access to the programming connector found in the actuator logic board.
  • Page 10 Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 Once all the screws have been removed, carefully place an insulator material underneath the OM1 board to protect the board from the metal spacers contacting the circuit board shorting the board or I/O's to ground. Place the OM1 board slightly to the front to allow access to the programming connector in the actuator logic board.
  • Page 11 Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Carefully connect the ICD-U64 programmer. Make sure no to touch any electrical contact. Programming cable Double click on CCSLOAD icon (Figure 1) to open programmer application (Figure 5). Figure 5 Firmware Upgrade...
  • Page 12: Table

    Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 Select Device. Figure 6 Verify the correct firmware for the size and model of the actuator. Table 2. Actuator Size Firmware 063/E006 F02_63_125_v3_11.X.production.hex 125/E013 F02_63_125_v3_11.X.production.hex 250/E025 F02_250_500_v4_12.X.production.hex 500/E051 F02_250_500_v4_12.X.production.hex 1000/E091...
  • Page 13 Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Figure 7 Load the *.hex file to the CCS Device Programmer. Figure 8 Firmware Upgrade...
  • Page 14 Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 Verify in the left window (File) of the CCS Device Programmer Screen shows the correct Target Chip as the right window (Target Chip). If the Target Chip field is empty, close the application and reopen, the Target Chip will be populated once the correct file name is loaded.
  • Page 15 Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Erase chip. Verify the entire chip is erased without errors. Figure 10 Firmware Upgrade...
  • Page 16 Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 Verify that the chip is blank. Figure 11 Firmware Upgrade...
  • Page 17 Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Write to chip. Verify that the programming is complete and without errors. The programming is now finished. The programming should take less than 30 seconds. Remove the programing cable. Figure 12 If no OM1 board is present, proceed with step 22.
  • Page 18 Section 1: Firmware Upgrade Installation and Maintenance Instructions October 2019 MAN-10-04-100-0720-EN Rev. 2 Return the switch SW4 to the OFF position- the actuator will immediately start stroking if the new position request is different from the position before programming the actuator. Switch SW4 in OFF position Fill the label with the date, firmware version and technician initials, then place the...
  • Page 19: Actuator Settings Checklist

    Installation and Maintenance Instructions Section 1: Firmware Upgrade MAN-10-04-100-0720-EN Rev. 2 October 2019 Actuator Settings Checklist The actuator settings will be returned to default values after a firmware upgrade. To ensure the proper operation of the actuator the settings must be configured as referred in the IOM Manual paragraph 6.2, Local Configuration of the EPI2 and 6.2.1 EPI2 default general configuration.
  • Page 21 Hungary T +86 22 8212 3300 T +36 22 53 09 50 The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are property of their respective owners. Strada Biffi 165 The contents of this publication are presented for information purposes 29017 Fiorenzuola d’Arda (PC)