Related Manuals for Raycus RFL-C15000TZ
Summary of Contents for Raycus RFL-C15000TZ
- Page 1 RFL-C15000TZ Continuous-Wave Fiber Laser User Guide Wuhan Raycus Fiber Laser Technologies Co., Ltd.
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Page 2: Table Of Contents
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ CONTENTS Safety Information..............................1 1.1. Security Label................................1 1.2. Laser Safety Grade..............................2 1.3. Optical Safety................................3 1.4. Electrical Safety................................3 1.5. Other Safety Rules..............................3 Product Description..............................4 2.1. Features..................................4 2.2. - Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 5.3. Emisson External Control Enable..........................33 5.4. Guide Laser (Red Guide Beam) Control........................34 5.5. Programming Mode..............................34 5.6. REM Mode................................34 5.6.1AD enable mode...............................34 5.6.2Emission external control............................35 5.6.3Red light control...............................35 5.6.4Programming Mode..............................
- Page 4 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.9. About..................................60 8.10.XP1 interface status indication (in diagnostic mode)....................61 8.11.Log (in diagnostic mode)............................62 8.11.1Download log................................. 63 8.11.2Downloadrecord of historicalfault.........................63 8.11.3Downloaded file address............................64 8.12.Module parameters (in diagnostic mode)....................... 64 8.13.Programming settings (programming editing)......................
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Page 5: Safety Information
User Guide of RFL-C15000TZ 1.Safety Information Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety, operation, maintenance and other relevant information. Please read the manual carefully before using this product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within this manual. -
Page 6: Laser Safety Grade
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ English（15000W） English English Chinese Chinese Chinese（15000W） 3: Class 2 Laser Product Label-1mW 1:Laser Emit Head 2: Type 4 Laser Product Red Laser 4: CE Authentication 5: ID Label (15000W) -
Page 7: Optical Safety
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ WARNING:Users must use appropriate laser goggles when operating this device. The laser goggles should be selected according to the range of wavelength emitted from this product. Users must ensure that the protect range of laser goggles over the entire range of laser wavelengths. -
Page 8: Product Description
There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed conducted by a certified Raycus engineer. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this instruction will be treated as invalid warranty. -
Page 9: Operation Environment
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Please double check if each listed content is inside the package; and contact Raycus as soon as possible if there are any issues. Take extra care when removing the unit from the package and make sure that the fiber optic cable stays away from any possible collision and vibration. -
Page 10: Specifications
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Please cap the output head when it is not in use. Do not touch the output lens at any time. Use appropriate lens paper to clean it if necessary. -
Page 11: Installation
User Guide of RFL-C15000TZ 3.Installation 3.1. Dimensions The main body dimensions of RFL-C15000TZ continuous fiber laser are shown in Figure 2. Figure 2-a Front and rear view of the laser. Figure 2-b Top and left view of the laser. Figure 2The dimensions of RFL-C15000TZ continuous fiber laser... -
Page 12: Installation Rule
If the output cable lens is dirty, the lens must be cleaned. It is forbidden to disassemble the output lens by anyone other than staff in Raycus, otherwise the warranty will be invalidated. - Page 13 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ The minimum bending diameter of the laser transmission cable in non-working conditions such as transportation and storage shall not be less than 40cm. When the laser is emitting light, the minimum bending diameter shall not be less than 60cm;...
- Page 14 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 4 Laser top lifting ring and bottom level adjustment caster. CAUTION: All the cables can only be connected when power supply is off. Hot plug may damage the device.
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Page 15: Protective End Cap Of Output Cable And Using Description
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ CAUTION: (1) The placement of the laser output cable should be as natural as possible, and the output cable should not be twisted; (2) If the coil diameter of the output optical cable is too small, it will damage the laser. -
Page 16: 2Pre-Installation Cleaning Instructions For Output Cables
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ windows ) Type A end cap Type A end cap (with protective RFL-C12000W (with protective windows ) windows ) Type A end cap Type B end cap RFL-C15000W (with protective... - Page 17 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Steps clean workbench should be turned on for at least 5 minutes , and the output optical cable should be taken out of the black packaging box Figure 6 Output cable placed in the box Place the output optical cable in a clean workbench;...
- Page 18 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 8 Output optical cable with white dust cover removed Use a cotton swab and anhydrous ethanol to clean the metal casing of the optical cable, then remove the end cap (with window) attached to the optical cable, and place it on a clean paper .
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Page 19: Cooling Requirements
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ This operation needs to ensure the cleanliness of the inner and outer surfaces of the cutting head (or welding head) connector. Note: The connection with the cutting head (or welding head) still needs to be carried out in a clean workbench, and it is necessary to check the cleanliness and smoothness of the relevant components of the cutting head (or welding head) itself. - Page 20 If ambient temperature is below -10℃, the chiller with both heating and cooling functions must be used, and keep it in full-time operation; f) For the connection of cooling water and normal temperature water circuits,please use Raycus supporting water pipes.If the water pipes are self-distributed,please do not increase the length of the water pipes and change the inner diameter of the water pipes;...
- Page 21 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Water cooling requirements for output optical cables: Water flow requirements: QP output cable water flow is greater than 3.0L/min; b) Water cooling pressure: 0.4～0.6Mpa at the water inlet; Water inlet and outlet connector type: M6 to ϕ8 quick-tightening connector;...
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Page 22: Using The Product
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 4.Using the Product Please log in to the official website of Raycus to download the new PC software and the PC software user manual. Website: http://www.raycuslaser.com 4.1. Front Panel Figure 12 shows the front panel. -
Page 23: Rear Panel
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ ALARM ： INTERLCOK alarm indication, the ALARM indicator lights up during the power-on self-check on the control panel. After the self-inspection is completed, all INTERLOCK interfaces are normally closed, and the ALARM indicator is off. During the operation of the laser, if any INTERLOCK is disconnected and the laser preparation is not completed, the indicator light will be on. - Page 24 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ ① ④ ⑤ ② ③ ⑥ ⑦ ⑧ Figure 13 Rear view of product panel. Note: ①-INTERFACE ③-AC INPUT ②-BREAKER...
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Page 25: Power Connection
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ ④-FIBER WATER IN ⑤-FIBER WATER OUT ⑥- WATER OUT ⑦- WATER IN ⑧-Filter ① -INTERFACE:This interface provides all control signals, including: RS232 communication, laser on/off control, laser remote control mode selection, analog control, modulation signal, Interlock interface, etc.Refer to Table 4 for the definition of control lines. - Page 26 Lock Plug Figure 15 RFL-C15000TZ physical picture of power cord plug and socket The AC input line of RFL-C15000TZ laser adopts a seven-core cable. The definition and parameter requirements of the AC input line interface are shown in Table 5.
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Page 27: Control Interface Definition
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Table 5 The interface definition and parameter requirements of AC input line. Interface definition and parameter requirements of AC input line for RFL-C15000TZ Interface Connector Tag Logo Wire diameter... -
Page 28: 1Safety Xp2 Interface
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 4.4.1 Safety XP2 Interface 24-pin safety interface, with remote control system power-on, remote main power power-on and active and passive output of some lasers. The detailed interface definition is shown in Table 6. -
Page 29: 2Hardwiring Xp1
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 4.4.2 HARDWIRING XP1 64 pin hard wire interface, control signal input and output interface of laser in remote mode. Input high level is greater than 18V valid, input low level is less than 3V valid.Specific interface definitions are shown in Table 7 below. - Page 30 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Referenc Reference ground for all input signals of XP1. e ground Laser-driven Input The rising edge turns on the main power, and the power supply signal falling edge turns off the main power.
- Page 31 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Feedback Output The laser has received the A1 signal when B7 is signal of A1 signal high. Main power Output supply of The main power of laser is on when B8 is high.
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Page 32: 3Rs232 Xp3 Interface
The 9-pin serial interface is used for the communication between the laser and the upper computer. It can be used to communicate with the upper computer of Raycus Company or the software of the upper computer which integrates the communication protocol of Raycus. The definitions are as follows. -
Page 33: 5Internet Interface Xp5
4.5. Introduction to Safety Interlock Raycus’ product is designed with a safe interlocking loop, which is a two-channel system with output monitoring and manual reset. When the safety interlocking circuit is open, the safety circuit will disconnect the working power of the optical module, that is, the main power supply of the optical module. -
Page 34: Start Operation Sequence
Figure 17 Schematic diagram of the internal electrical circuit of the laser Note: RFL-C15000TZ laser power control part contactors K1 and K2 are used in parallel with 2 50A and 1 32A contactors, and 6 signal terminals are used in series. -
Page 35: Control Mode Selection
5.Control Mode Selection The Raycus high-power CW laser has two control modes: namely ON mode and REM mode. Users can select the mode to be entered through the key on the front panel. - Page 36 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ XP1-A1 laser request is high XP4-1/2 pin XP1-A2 laser emission XP1-A1/A5 is Enable⑧ Enable⑨ close⑦ pressure enable is high high level XP2-1/2 input MOD signal XP1-A1 laser request is...
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Page 37: On Mode
MOD+, MOD- in the XP2 port; if the emission external control is not enabled, the laser emission or shutdown are determined by the emit button in the Raycus Laser Control System. Also, you can send “EMON” command to turn laser emission on, and send “EMOFF”... -
Page 38: Guide Laser (Red Guide Beam) Control
User Guide of RFL-C15000TZ 5.4. Guide Laser (Red Guide Beam) Control In “ON” mode guide laser can only be turned on/off by using Raycus Laser Control System, or by sending command of “ABN” (on) / “ABF” (off). The red light module inside the laser works through communication, so there is a time delay of at least 10ms for the opening and closing of red light；... -
Page 39: 2Emission External Control
When the red light is on, the laser cannot be set to Ready. Only after the red light is turned off the laser can be set to “Ready”. (This limit can be changed, please contact Raycus Engineer). 5.6.4 Programming Mode When A1 of XP1 is set high and A8-A14 is not 0, the laser is in “Programming Mode”. -
Page 40: Laser Wiring Diagram And Operation Steps
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 6.Laser Wiring Diagram and Operation Steps 6.1. Internal control in ON Mode Figure 18 software mode wiring diagram when key switch at “ON” position Operations Steps Turn the knob switch on the rear panel to“ON”... -
Page 41: Laser Operating In External Control Mode
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 6.2. Laser Operating in External Control Mode Figure 19 the wiring diagram of laser operating in external control mode Operations Steps Turn the knob switch on the rear panel to“ON”... -
Page 42: In On Mode, The Laser Emission Power Is Externally Controlled By Analog Signal
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 6.3. In ON Mode, the Laser Emission Power is Externally Controlled by Analog Signal Figure 20 In ON mode, the wiring diagram of the power and laser emission controlled by analog signal Operations Steps Turn the knob switch on the rear panel to“ON”... -
Page 43: Laser Operating In External Control Programming Mode
Start waveform at the rising edge of MOD signal. NOTE: The high-level time of MOD must be greater than the program running time. If MOD gives a falling edge in advance, the Raycus Laser Control System will display that the laser program is abnormally terminated. -
Page 44: Set The Power Analog Quantity In Rem Mode To Control The Laser Emission
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 6.5. Set the Power Analog Quantity in REM Mode to Control the Laser Emission Figure 22 REM mode power and laser emission are externally controlled wiring diagram Operations Steps Turn the knob switch on the rear panel to“ON”... -
Page 45: Power Communication Setting In Rem
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 23 Timing diagram 6.6. Power Communication Setting in REM Figure 24 Wiring diagram of power internal control and laser emission external... -
Page 46: Programming Mode In Rem Mode
“LASER” button, or the Host Computer Software clicks the main power “ON”) Waiting for “Ready” The Raycus Laser Control System sets the power, XP1-A2 is connected to 24V, and the control board card outputs MOD signal 6.7. Programming Mode in REM Mode... -
Page 47: Rs232 And Internet Communication Command
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Operations Steps: Turn the knob switch on the rear panel to“ON” Turn the key switch to“REM” Short-circuit pin 8/9 on XP2 XP1-A1 connects to 24V Connect XP1-A5 to 24V and turn on the guide laser; after checking the optics, connect XP1-A5... -
Page 48: Laser Communication Protocol (Network Port & Serial Port)
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 7.2. Laser Communication Protocol (Network Port & Serial Port) All commands and return values in this Agreement are composed of ASCII characters. Note the following points when entering： Commands generally consist of three or four letters, sometimes with additional values. - Page 49 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ MPWR Send: ‘MPWRON\r’ Main Power ON Return: ‘MPWRON\r’ Send: ‘SPW 100\r’ Return: ‘SPW:100\r’ （Set pulse width as 100ms） Other return values: ‘ERR: input Err\r’ Set Pulse Width （Input pulse width ＜0.0001）...
- Page 50 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Send: ‘SUT 50\r’ Set Up Time (ms) Return: ‘SUT:50\r’ Send: ‘SDT 50\r’ Set Down Time (ms) Return: ‘SDT:50\r’ Send: ‘RUT \r’ Read Up Time (ms) Return: ‘RUT:50\r’ Send: ‘RDT \r’...
- Page 51 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ External AD mode=on Power Correction Mode=off Bit 5 Power Correction Mode=on normal Bit 6 Sub-controlling communication abnormal Normal Bit 7 Sub-modual abnormal Guide red light=off Bit 8 Guide red light=on...
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Page 52: Pc Software Instructions
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ A laser operates in ON" mode Bit 21 A laser operates in REM" mode Wave mode off Bit 22 Wave mode on Surge protector normal Bit 23 Serge protector failure... -
Page 53: Multi-Laser Control Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 27 PC software display main interface 8.2. Multi-laser control area Multi-laser control area is as Figure 28 Figure 28 Multi-laser control area interface... -
Page 54: 1Add/Delete Laser
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Select IP address of corresponding laser, then double click. PC software will take communication with selected laser.After the communication established, the lower left status display shows that the network connection is ok, as Figure 29. -
Page 55: 2Modifylaserip
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.2.2 Modify laser IP After the laser connection has established, select the IP address of current laser and right-click to set it up as Figure 31. Figure 31 Modify the IP address of laser 8.3. -
Page 56: 1Laser's Cumulative Operating Time Display Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 32 A diagram of the laser's main display area Table 13 The laser main display content and meaning Display Meaning Output power current setting percentage of power in real time Output power Average laser output power in real time（W）... - Page 57 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 34 A diagram of the laser's working status display area Table 14 The laser main display area clarification Display Content explanation Red: emergency stop button on front panel is pressed...
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Page 58: 3Laser Power-Up, Mode Selection, Light-Out Control Area
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.3.3 Laser power-up, mode selection, light-out control area Laser power-up, mode selection, light out control display area is as in Figure 35, the display content is as in Table 15. -
Page 59: 5Power Slow Rise&Down Parametersettingarea
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 36 Laser programming mode test area display interface 8.3.5 Power slow rise&down parameter setting area The interface of the laser power slow rise & fall parameter setting area is as Figure 37. Click ‘read parameter’... -
Page 60: Laserparameterdisplayarea
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.4. Laser parameter display area The display interface for laser parameter display area is as Figure 39. The module status is used to shield the faulty module, the green light indicates the number of modules installed inside the current laser, and the check box indicates the module that is actually running in the current laser. - Page 61 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 41 Laser operating mode selects the display area interface Table 16 Laser operating mode and explanation Mode selection Mode explanation Monitor A concise software interface, which can monitor basic status information...
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Page 62: Languagedisplays Laser's All Status And Parameters For Diagnosis Purposes
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.7. Language Displays laser’s all status and parameters for diagnosis purposes Laser’s language selection interface is as figure 42. User can choose between Chinese simplified and English by click ‘setting language’. Setting effective after PC software restarted. -
Page 63: 2Authorization In Authorization Mode
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 43 The authorization settings operating interface in user mode 8.8.2 Authorization in authorization mode The authorization settings in laser authorization mode are as Figure 44. This interface allows the customer to lock and unlock the machine and can also be used as an authorization code generator. -
Page 64: About
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 44 Authorization settings operating interface in authorization mode 8.9. About Laser relevant information such as date of manufacture, model, serial number, controlling serial number, token version number, system information and other information can be queried in the PC... -
Page 65: Xp1 Interface Status Indication (In Diagnostic Mode)
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 45 Laser relevant information query interface 8.10.XP1 interface status indication (in diagnostic mode) The laser interface status indicator interface is as Figure 46. It is convenient to view the interface... -
Page 66: Log (In Diagnostic Mode)
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 46 The interface status in diagnostic mode 8.11.Log (in diagnostic mode) Laser’s working log interface is as Figure 47. User can query work log by entering the time to query and click on the ‘search’... -
Page 67: 1Download Log
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.11.1 Download log Log download interface is as Figure 48. Figure 48 Log download interface 8.11.2 Download record of historical fault Historical fault record download interface is as Figure 49. -
Page 68: 3Downloaded File Address
8.12.Module parameters (in diagnostic mode) Laser module parameter query interface is as Figure 51. The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies. Figure 51 Module parameters query interface in diagnostic mode 8.13.Programming settings (programming editing) -
Page 69: 1View The Number Of Wave Bars Inside The Current Laser
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 52 The programming interface in programming editing mode 8.13.1 View the number of wave bars inside the current laser Operating interfaces of view the number of wave bar stored inside the current laser is as Figure 53. -
Page 70: 2Check Waveform Content
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ 8.13.2 Check waveform content To check the programming contents in the current laser programming mode is as Figure 54. The program automatically lists the original programmings by click the programming number that needs to be checked. -
Page 71: 4Editwaveform
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Figure 55 Interface of empty all programming stored in the current laser programming mode 8.13.4 Edit waveform Programming editing when the laser is working in programming mode is as Figure 56. - Page 72 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ b）add command type c）save command...
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Page 73: 5Command Explanation
Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ d）type the command code into laser e）check effectiveness of instruction Figure 56 A diagram of the programming editing operation in programming mode 8.13.5 Command explanation Command meaning in laser working status is as Table 17. - Page 74 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C15000TZ Table 17 command meaning in laser working status Code (1 Byte) Parameter1(2 bytes） Parameter 2（4 bytes） Note The program end command. the last none none Stop command must be this command.
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Page 75: Warranty, Repair And Return
Raycus has the right to selectively repair or replace any product that has a material or technical problem during the warranty period. All products repaired or replaced during the warranty period only provide free warranty services for products with special problems. -
Page 76: Scrap Requirements
Raycus reserve the right to make changes in design or constructions of any of our products at any time without incurring any obligation to make changes or install the same on units previously purchased.