Raycus HP Series User Manual

Continuous-wave fiber laser

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RFL-C12000S-HP

Continuous-Wave Fiber Laser

User Guide

Wuhan Raycus Fiber Laser Technologies Co., Ltd.

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Page 1 RFL-C12000S-HP Continuous-Wave Fiber Laser User Guide Wuhan Raycus Fiber Laser Technologies Co., Ltd.
Page 2: Table Of Contents
4.2 Rear Panel…………………………………………………………………………………20 4.3 Power Connection…………………………………………………………………………21 4.4 Laser installation sequence………………………………………………………………..32 4.5 Steps of Starting…………………………………………………………………………...33 4.6 Functions of Raycus software……………………………………………………………..33 4.7 Control mode selection……………………………………………………………………43 4.8 Red guide beam control…………………………………………………………….……..45 4.9 Laser power slow rise and fall mode…………………………………………….………..46 4.10 Programming Mode (Waveform Editing)……………………………………………….46 4.11 Steps of close…………………………………………………………………………….55...
Page 3 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP 5.1 Alarm display……………………………………………………………………………...55 5.2 Alarm Handling…………………………………………………………………………...56 6 Warranty, Return and Maintenance…………………………………………. 6.1 General Warranty………………………………………………………………………….59 6.2 Limitations of Warranty……………………………………………………………...……59 6.3 Service and Repair…………………………………………………………...……………60 6.4 Scrapping Requirements…………………………………………………………………..60...
Page 4: Safety Information
1. Safety Information Thank you for choosing Raycus fiber laser. This User Guide provides important safety, operation, warranty and other information. Please read it carefully before you use this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.
Page 5: Safety Labels
武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP  WARNING: You must use appropriate laser safety eyewear when this device is operating. The laser safety eyewear is selected according to the range of wavelengths emitted from this product. The end user must ensure that the laser safety eyewear being used protects against light emitted by the device over its entire range of wavelengths.
Page 6: Optical Safety
5.Laser Radiation Hazard 4. Identification Plate 6.Electrical Hazard Label 7. CE Compliance 1.4 Optical Safety Any dust on the end of the collimator assembly can burn the lens and damage the laser.  CAUTION: If the output of the device is delivered through a lens with an anti-reflection coating, make sure that the lens is of good quality and clean.
Page 7: Other Safety Rules
There are no operator serviceable parts inside, and all maintenance must be performed in Raycus or by qualified Raycus personnel. Do not try to remove covers, or electrical shock may be caused, and warranty will be void. 2 Product Description 2.1 Features...
Page 8: Package Contents
2.3 Unpacking and Inspection Raycus CW fiber laser is shipped in a package designed to provide maximum protection. Upon delivery, please inspect all packaging for evidence of mishandling or damage. If you find any evidence of mishandling, please save the damaged material and contact the shipping agent and Raycus immediately.
Page 9 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Table 2 Basic Operation Conditions for the Laser Model RFL-C12000S-HP Supply Voltage(V) 380V AC 50/60Hz Supply Capacity(kW) Installation Requirements Install on flat surface, no vibration or impact Ambient Temperature(℃) 10~40 Relative Humidity(%) 10~90 Warning： a) Ensure reliable grounded before using the laser. b) The laser output is connected to the output cable.
Page 10: Precautions For Use
Table 3 The Constant Dew Point Table AMBIENT DEW POINT Room Maximum Relative humidity Temperature( ℃) -3.5 14.5 16.5 10.5 16.5 10.5 18.5 21.5 19.5 28.5 27.5 33.5 Laser operating temperature range  Green area: The dew point temperature is 22℃that is lower than the laser cooling water temperature, which can be used safely；...
Page 11: Specifications
武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP e) Failure to follow the specified instructions may result in the loss of laser power, and such loss will not be covered by the warranty. 2.6 Specifications Table 4 Specifications Test Number Index Standard value Conditions Fiber technical indicators Nominal Operation Mode Continuous Wave / Modulated...
Page 12: Installation
requirement (℃) Output Power Dimension (mm) 698x1330x931 W×D×H Weight (kg) 300±20 Operating Ambient 10~40 Temperature (℃) Operating Ambient 10~90 Humidity (%) Storage Temperature -10~60 (℃) Type of cooling Water cooling 3. Installation 3.1 Dimensions Figure 2 shows dimensions of RFL-C12000S-HP. Figure 2a) Front and Rear panel view (unit: mm)
Page 13: Output Head And Installation
 Inspect the output lens before installing the output head to the processing head. Clean the output lens if necessary.  It is strictly prohibited to disassemble the output head by personnel not approved by Raycus, or the warranty is void.
Page 14: Cooling Requirements
3.3 Cooling Requirements Table 5 Cooling Requirements Model RFL-C12000S-HP Cooling Capability(W) >30000 Minimum Flow(L/min) Maximum Pressure(Bar) Pipe Inner Diameter(mm) Water temperature of cooling system(℃) 22±1℃ 1) The water temperature setting of cooling system: 22±1℃ 2) Cooling system filter access requirements: When the water quality of the laser cooling system is poor (more impurities), the laser water path is easy to be blocked, causing flow alarm or high temperature alarm, resulting in laser shutdown.
Page 15 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Figure 5 The water inlet filtration module is connected to the water cooling system When the laser is in use, cleaning the Y-type filter of the inlet water filter module periodically according to the water quality of the cooling water system (opening the nut cover of the Y-type filter, taking out the filter screen, cleaning it, reinstall it, and tightening the nut cover), it is recommended that the cleaning frequency be no less than once a week.
Page 16  Type of tube: outer diameter6; inner diameter4;  Direction of cooling liquid: unidirectional; connect the tube with the water-pipe strictly according to direction shown on the layer of the tube;  Type of liquid: de-ionized water, condensed water, pure water; ...
Page 17: Installation Procedure
Insert the water pipes into the inlet and outlet. e) Check the output head and clean it if necessary. This procedure must be performed by personnel of Raycus or authorized by Raycus. Make sure the environment is clean, or the output cable may be contaminated.
Page 18 CAUTION:  The laser output optical cable should be kept as natural as possible and not be distorted.  The too small bending radius of the output fiber cable will damage the laser. CAUTION:  Make sure the aperture and the cavity of the processing head is clean.
Page 19: Using The Product
武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP 4 Using the Product Please use the correct the latest PC software and the relevant manual. 4.1 Front Panel Figure 6 shows the front panel of RFL-C12000S-HP： Figure 6 Front Panel of RFL-C12000S-HP 1) REM/OFF/ON：Key switch, the control system power switch of the laser. Insert the key;...
Page 20: Rear Panel
1) AC INPUT：The socket for supply source input that can only be mated with the plug on the power cord we provided (See Table 4 product technical parameters for laser model and corresponding input voltage). Please use only the enclosed power cord provided by Raycus.
Page 21: Power Connection
武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP 2) CTRL-INTERFACE ： Control interface, CTRL-INTERFACE interface (DB-25), multi-function multiplex interface, users can set control mode, input analog voltage signal, modulate 24V signal, and it is also an alarm signal output interface. 3) WATER：Pipe connectors, the inlet and outlet for cooling water to flow in and return.
Page 22 Table 6(b) Power Connection Requirements Model RFL-C12000S-HP Supply 380±15%VAC，50/60Hz Source Power Cord 8 wires, each 2 wires are multiplexed, and the diameter of single One End of wire is 6mm2, Power Cord Four wires labeledL1，L2，L3and PE L1，L2，L3-> Phase Line, Sign Description PE->...
Page 23 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Figure 8 CTRL-INTERFACE Schematic Table 7 Definition of the 24-pin interface for laser control Typical Signal Signal Signal Signal Name Response Description Type Level Drive Time According to Interlock Ch1A "EN954-1" or Interlock Ch2A Contact "ISO13849-1 Interlock Ch2B Closure 24Vdc 0.1A...
Page 24 pin 15 Positive edge turns On Digital red guide laser in Guide Control 18-24Vdc 6 mA 120ms Input Guide laser external control mode Positive edge activates Emission Digital 18- 24Vdc 6 mA 120ms emission in external Enable Input enable mode High indicates a laser Digital Laser Error...
Page 25 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP to detect the rising edge of pins 10 and 11 and executes the power on command of the main power supply after the power on operation self-test is completed.  The Interlock interface shall not be connected to the active signal, otherwise the interface will be damaged and the laser will alarm;...
Page 26 Click “OK” to confirm the settings and exit. See Figure 7 for details. Figure 9 IP Settings on PC Side After the IP setting is completed, open the Raycus software, and the connection status in the corresponding text box on the Raycus software menu shows: connected, indicating that the micro-controller program runs normally and the communication connection is normal.
Page 27 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Figure10 Main menu of normal communication connection 4.3.3 RS232 and INTERNET communication command 4.3.3.1 Port configuration RS-232 configuration as below： Baud rate: 9600, data bit: 8, stop bit: 1, no parity bit and no flow control. Ethernet port configuration as below： Laser default IP address：192.168.0.10 Laser TCP port：8099,10001 Laser UDP port：8098...
Page 28 b) All commands and return values end with a carriage return character (CR, 0x0D, \r). If the product receives a string with a "carriage return" character, but the command is invalid, it will return "BCMD\r". c) For easy identification, all commands are uppercase letters, but in fact, this product does not distinguish between uppercase and lowercase letters.
Page 29 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Stop Emission Send：“EMOFF\r” EMOFF –Turn off the laser (or disable it ) Return：“EMOFF\r” Start Emission Send：“EMON\r” EMON – Turn on the laser (or enable it) Return：“EMON\r” Main Power OFF Send：“MPWROFF\r” MPWROFF – Turn off the main power Return：“MPWROFF\r”...
Page 30 Send：“RPRR\r” RPRR Read Pulse Repetition Rate Return：“RPRR：10\r” (Pulse Repetition Rate 10Hz) Send：“RBT\r” Read Board Temperature Return：“RBT：36.6\r” Send：“RPW\r” Read Pulse Width Return：“RPW：5.5\r” (Pulse Width is 5.5ms) Send：“RCT\r” Read Laser Temperature Return：“RCT：34.5\r” Send：“ROP\r” Read Output Power – Reads the output power in watts. Return：“ROP：4000.4\r”...
Page 31 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Read device status – Read the product status. The return value is 32Bit digital information. The meanings of each bit are as follows (undefined or "reserved" bits can be ignored): 0-Normal operation Bit 0 1-Authorization time 0-Normal Bit 1 1-Overheat 0-Laser not enabled...
Page 32: Laser Installation Sequence
Reserved 0-External enable mode=off Bit 18 1-External enable mode=on 0-Normal Bit 19 1-Laser is Error 0-Slow rise and slow drop mode off Bit 20 1-Slow rise and slow drop mode ON 0-The laser operates in "ON" Bit 21 mode 1-The laser operates in "REM"...
Page 33: Steps Of Starting
Turn on the key switch and activate the laser. 4.6 Functions of Raycus software RFL-C12000S-HP Raycus software communicates with the main control board through UDP when it is working. Through the background program running in the software and the human-computer interaction operation, the laser parameters are read and set and the control functions are realized.
Page 34 4.6.1 The control menu Figure 11 Raycus software control menu Table 11 Description of the main status display area of the laser Power [%] display of the currently set power percentage Power[kW] display of the current average output power of the laser in kW...
Page 35 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Table 12 Description of laser working status display Red - indicates that the emergency stop button on the front panel of the laser is pressed Emergency Gray - Indicates that the emergency stop button on the front panel of the laser has been reset C3000S-C4000S-C6000S HP don’t have this function Green - the laser works in REM mode...
Page 36 4.6.3 “About” Menu The laser time, model, serial number, main control serial number, key version number and system information are displayed in the about menu, and the Raycus software reads it once from the main control module when the “About” menu is...
Page 37 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Figure 13 “About” menu 4.6.4 Select language In the language selection menu, you can set the language used by the software. After selecting the language and clicking OK, the software will automatically convert the content displayed in the software to the language without restarting the software.
Page 38 The laser lock time is Raycus’ time-limited lock for integrators, and the lock time is for integrators to end customers. time-limited lock. On the authorization menu, only the authorization code of Raycus can be set, and the function of calculating the authorization code is implemented in the server, which has nothing to do with the Raycus software.
Page 39 The initial password is 81338818 (the password can be modified). Debugging mode: On the basis of the diagnostic mode, the debugging mode adds a parameter setting menu, an encryption mode that only Raycus engineers can enter. Diagnosis mode: When the laser fails and needs to be diagnosed remotely, or...
Page 40 AP mode: the laser is a WiFi hot-spot (hot-spot name and password can be configured), after the mobile phone is connected to the laser WiFi hot-spot, you can use the Raycus mobile APP to view the real-time status of the laser; STA mode: The laser can automatically connect to the mobile phone hot-spot...
Page 41 用户手册 RFL-C12000S-HP or wireless router (the hot-spot name and password can be configured), the laser establishes a connection to Raycus’ cloud server through WiFi, and sends real-time data, which can realize remote viewing and parameter setting functions. Figure 17 Main control module system parameter menu 4.6.8 ACDC module...
Page 42 Figure 18 ACDC module menu 4.6.9 DCDC module The DCDC module page contains the relevant status information of the DCDC module, and the refresh interval of the status information does not exceed 100ms.
Page 43: Control Mode Selection
Table 14 AD mode settings AD mode Laser power INTERFACE 24-pin 12, 14-pin analog voltage 0~10V 0V——0% 10——100% The Raycus software sets the power percentage or the communication command "SDC" setting b) External enable Table 15 External enable settings External enabled Laser enablement.
Page 44 c）External emit laser Table 16 External enable settings Light output control MOD External light emission 15, 16 foot rising edge of INTERFACE 24 The Client ware of laser emission ON Output laser The Client ware of laser emission OFF laser off 4.7.1 Full external control mode control mode wiring diagram (external analog/external enable/external emit laser) Figure 20 External control wiring diagram...
Page 45: Red Guide Beam Control
武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Figure 21 Control Timing Diagram 4.8 Red guide beam control Table 17 Red guide beam external control mode Red guide beam external control 17 pin of INTERFACE: Positive edge - turn on the red guide beam; Negative edge - turn off the red guide beam. Host software: Red guide beam ON - turn on the red guide beam;...
Page 46: Laser Power Slow Rise And Fall Mode
4.9 Laser power slow rise and fall mode Figure 22 Slow rise and fall parameter menu In the slow rise and fall setting, if any parameter is not 0, the laser will automatically enter the rise and fall mode, and if all the rise and fall parameters are 0, the rise and fall mode will be automatically turned off.
Page 47 When the current program number of the laser is not 0, the laser is running in programming mode. Please use the Raycus software provided by Raycus to edit the waveform, and select the pre-running program number. The output waveform of the laser is determined by the edited waveform.
Page 48 Figure 24 Check the display programming mode menu Figure 25 Programming mode menu...
Page 49 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP 4.10.3 View the number of waveform Figure 26 View the number of waveform bars Click the "Refresh program list" button, the software will automatically list the number of waveform that have been saved, green indicates that this item has a program, and white indicates that this item is empty.
Page 50 4.10.4 View waveform content Figure 27 View waveform content Click the waveform number to be read with the left mouse button, and the program will automatically list the original waveform list.
Page 51 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP 4.10.5 Clear all waveform Figure 28 Clear the waveform Click the program number that needs to be cleared, click "Clear", and then click "Write to Laser", the software will clear the waveform stored in the current laser.
Page 52 4.10.6 Edit waveform First left click on the pre-edited waveform number: Figure 29 Edit the waveform Select Command under Command Type, then write the command and click Add.
Page 53 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Figure 30 Select command The command just now appears in the program list on the left. After editing all the commands, click "Write to Laser".
Page 54 Figure 31 Waveform written successfully Click "Refresh program list" again, and the newly added waveform number will turn green, indicating that the writing is successful. Click the program number, it will show that the read is successful;...
Page 55: Steps Of Close
Close the head protection cap. 5.Common alarms and handling measures 5.1 Alarm display Connect to the computer and turn on the Raycus software, all alarm states of the laser can be displayed on the Raycus software menu, as shown in Figure 30.
Page 56: Alarm Handling
When the laser is running, any alarm occurs (except for the Interlock abnormality), the Raycus software menu will display the alarm, and the ALARM light (yellow one) on the front panel of the laser will light, and the laser will stop emitting light and lock.
Page 57 武汉锐科光纤激光技术股份有限公司用户手册 RFL-C12000S-HP Table 20 Laser alarm description and possible solutions Alarm type alarm description and possible solutions Alarm Description: Laser low temperature/high temperature alarm, which occurs when the sensor inside detects an abnormal temperature inside the laser. A high temperature alarm is generated when the temperature of the monitoring point exceeds the set upper limit, and a low temperature alarm is generated when the set lower limit is exceeded.
Page 58 Possible solutions: （Power alarm） Check whether the input AC voltage is normal, restart the laser to try if input AC voltage is normal, and contact Raycus if the alarm continues to occur. Alarm Description: Current Driver The current drive board alarm, which occurs when the constant current drive Alarm（The...
Page 59: Warranty, Return And Maintenance
The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications.
Page 60: Service And Repair
Raycus, otherwise Raycus will have the right not to repair any product damage caused by the package. When you receive Raycus products, please check whether the products are intact and undamaged in time, and contact the carrier or Raycus in time if there is any problem. 6.4 Scrapping Requirements...

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