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Summary of Contents for SCHUNK SMPL
- Page 1 Translation of the original manual Assembly- and Operating Manual Matrix-Plate SMPL...
- Page 2 Customer Management Tel. +49 (0)7572 7614 1300 Fax +49 (0)7572 7614 1039 CMM@de.schunk.com Please read the operating manual in full and keep it close to the product. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 3: Table Of Contents
7.3.3 Inserting the Sealing Gasket into the Matrix-Plate......... 23 7.3.4 Clamping the Workpiece ................ 24 7.3.5 Checking the System for Leaks ............... 25 Operation ....................... 26 Preparations ....................... 26 Processing...................... 27 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 4 10.3 Wear of the Sealing Gasket ................ 33 10.4 Milling the Matrix-Plate.................. 33 10.5 Accessories, Spare Parts and Wearing Parts ............ 34 11 Disposing of the Product .................. 37 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 5: General
Information about avoiding damage to property. 1.3 Associated Documentation • General Terms and Conditions * • Catalog data sheet of the product purchased * • Assembly and operating instructions for accessories * 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 6: Warranty
• Compliance with the prescribed maintenance intervals (> see chapter 10). Parts that come into contact with workpieces and wearing parts are not covered by the warranty. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 7: Fundamental Safety Instructions
• Ensure that no persons enter the danger zone during operation. CAUTION Vacuum close to the eye Severe eye injury! Wear eye protection. • Do not look into vacuum openings such as suction lines and • hoses. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 8: Environmental And Operating Conditions
Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! The operating company must ensure the following points: • The personnel must be commissioned for the activities described in these operating instructions. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 9: Personal Protective Equipment
• Use only original spare parts from SCHUNK. • If the operating behavior should change, check the product for faults. Rectify faults immediately. • Unauthorized conversion or modification of the product is prohibited. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 10: Responsibility Of The Operating Company
2. The product is used in combination with a machine tool/ machining center. Ensure that the appropriate country-specific regulations and safety regulations are adhered to. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 11: Product Description
The outer dimensions of the Matrix-Plates do not matter, as long as the Matrix-Plates have the same grid groove dimensions. Illustration of the underside without attachment parts 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 12: Variants And Type Key
All specifications are in mm (except for the number of vacuum vents). * = On Matrix-Plate 1487758, a quarter of the area is designed in a 12.5x12.5 grid and the remaining area in a 25x25 grid. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 13: Technical Data
All specifications are in mm (except for weights). * = On Matrix-Plate 1487758, a quarter of the area is designed in a 12.5x12.5 grid and the remaining area in a 25x25 grid. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 14: Transport And Storage
GmbH & Co. KG. The following are included in the delivery: • Mounted Matrix-Plate • Workpiece stops • Vacuum supply connection kit • Gauge connection kit • Sealing gasket 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 15: Installation
Mounting on the machine table • Mounting using clamping claws Use the side grooves in the Matrix-Plate. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 16: Pneumatic Connection
1. Shorten the hoses and pipelines as much as possible. 2. If the machine table is driven and can be moved or swiveled, the travel path must be taken into account when routing the hose line. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 17: Connecting Several Matrix-Plates
Matrix-Plate must also be removed. These bores remain open, however, and are closed later with the hollow bolt when connecting the Matrix-Plates together. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 18 (or several) Matrix-Plates to increase the flow rate. NOTE To prevent leakage where the Matrix-Plates adjoin, we recommend that a separate vacuum chamber be delimited on each Matrix-Plate using the sealing gaskets. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 19: Start Of Operations
Wear ear protectors. • CAUTION Vacuum close to the eye Severe eye injury! Wear eye protection. • Do not look into vacuum openings, e.g. suction cups. • 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 20: Preparations For Picking Up The Workpiece
Contamination can affect the position of the workpiece zero point. Check that the space between the stop and the Matrix-Plate is • clear before each clamping process. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 21: Calculating The Clamping Force
(horizontal force) = 0.21 * 4,800 N = 1,008 N Note: The specified values are intended purely as examples for the calculation. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 22 The vacuum clamping force cannot be increased or multiplied at will. Therefore, the specialist personnel responsible should select the processing parameters such that the cutting forces acting on the workpiece are minimal. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 23: Inserting The Sealing Gasket Into The Matrix-Plate
Matrix-Plate, which also leads to leakage. Sealing gasket extends to the bottom of the slot and protrudes 0.2 to 0.5 mm over the top edge of the Matrix-Plate. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 24: Clamping The Workpiece
(1) must be opened within the area limited by the sealing gasket. When the plugs are removed, the operating vacuum is fed from the Matrix-Plate to the surface. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 25: Checking The System For Leaks
The supplied gauge must be used to check whether the intended operating vacuum is reached. The SCHUNK vacuum units designed for operation of the Matrix- Plates support the monitoring process with audible and electronic warning devices. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 26: Operation
9. Ensure that only authorized personnel are present in the working area of the machine or system and that no other personnel are put in danger by switching on the machine. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 27: Processing
Possible causes for a vacuum drop include: • Power failure • Sudden leakage • Line break • Malfunction • Perforation in the workpiece due to machining • Contaminated filter on the vacuum vent 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 28 -600 mbar. Nevertheless, we recommend an operating vacuum of at least -750 mbar. This may need to be taken into account during monitoring. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 29: Troubleshooting
SMPL. There is no vacuum at the Matrix- Check the vacuum supply. If Plate. necessary, activate the vacuum generator, open the valves and check the hose line. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 30 (> see the chapter “Calculating the Clamping Force”). 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
- Page 31 Check whether the lines and filter screens are dirty and clean if necessary. Open further vacuum vents on the Matrix-Plate to the workpiece. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
- Page 32 FlexMat from is too low. SCHUNK, the suction cup ISBL with rubber friction pad from SCHUNK, or the Matrix-Plate with elastomer friction pads. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 33: Maintenance
• If more than 0.5 mm of material is removed, a sealing gasket with ø = 3 mm must be used. This prevents the sealing gasket from being compressed between the Matrix-Plate and the workpiece, resulting in inaccuracies. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... -
Page 34: Accessories, Spare Parts And Wearing Parts
ISBL 1487784 Steel-Plate Steel-Plate for suction cup ISST-SMPL-600x400x3 ISBL 1487785 Steel-Plate Steel-Plate for FlexMat ISST-SMPL-300x200x3 1487786 Steel-Plate Steel-Plate for FlexMat ISST-SMPL-400x300x3 1487789 Steel-Plate Steel-Plate for FlexMat ISST-SMPL-600x400x3 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 35 SMPL 600x400 or larger dimensions > see the chapter “Pneumatic Connection” Spare and wearing parts Part no. Designation Note 0425101 Sealing gasket W Standard sealing gasket DI-SCHN 3.5 MOS CR-20 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
- Page 36 HSV-7-3/2; range -1 to 10 bar 1458736 Manual slide valve For SMPL 400x300 and HSV-12-3/2; range -1 600x400 to 10 bar S = spare part, W = wearing part 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081...
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Page 37: Disposing Of The Product
1. Dispose of the product properly after replacement or decommissioning. 2. Observe the country-specific guidelines and legal obligations for waste prevention and disposal. 01 | Matrix-Plate SMPL | Assembly- and Operating Manual | en-US | 0489081... - Page 40 Folgen Sie uns I Follow us...
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