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Summary of Contents for SCHUNK SFL
- Page 1 Assembly and operating manual SFL Vane Swivel Unit Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389398 Version: 08.00 | 23/10/2023 | en...
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Page 3: Table Of Contents
3.2 Basic data ..................15 4 Design and description ................17 4.1 Configuration ..................17 4.2 Description ..................17 5 Assembly.................... 18 5.1 Assembling and connecting ..............18 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 4 9 Translation of the original declaration of incorporation ......... 42 10 UKCA declaration of incorporation ............43 11 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................44 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 6: Applicable Documents
Parts touching the workpiece and wear parts are not included in the warranty. A disassembly of the product that exceeds the instructions described in this manual leads to an expiration of the warranty. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 7: Scope Of Delivery
1.4.1 Sealing kit Seal kit for ID number SFL 25 5516255 SFL 40 5516256 SFL 64 5516257 contents of the sealing kit, } 8.9 [/ 40]. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 8: Basic Safety Notes
Structural changes should only be made with the written approval of SCHUNK. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 9: Spare Parts
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 10: Personal Protective Equipment
Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 11: Malfunctions
2.12.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 12: Protection During Commissioning And Operation
The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy. EMERGENCY STOP switches must be easily and quickly accessible. Before starting up the machine 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 13: Protection Against Electric Shock
The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 14: Notes On Particular Risks
In the case of swivel units or rotary tables with a rotary drive, serious injuries can be caused by rotating components. Take appropriate protective measures to secure the danger zone. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 15: Technical Data
SFL 25 SFL 25 SFL 40 SFL 40 SFL 64 SFL 64 E 90° E 180° E 90° E 180° E 90° E 180° Ambient temperature [°C] min. max. 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 16 * For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 17: Design And Description
The end positions of the swivel angle are roughly adjusted via balls. For fine adjustment the variable end position dampers are used. The speed can be controlled via external throttle check valves (exhaust air throttles). 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 18: Assembly
Screw in the swivel unit to the side or bottom of the machine/automated system, } 5.2.1 [/ 20]. 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 19 ð Seal any main air connections that are not needed using the locking screws from the accessory kit. Check opening and closing times, [/ 26]. } 6.1 Adjust end positions, } 6.2 [/ 26]. Install the sensor, [/ 24]. } 5.3 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 20: Connections
DIN EN ISO 4762 Max. strength class 8.8 4 ** Screw Maximum depth of engagement 12.2 [mm] Screw according to standard DIN EN ISO 4762 Max. strength class 8.8 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 21 Mounting at the turntable Item Mounting Cylindrical pin - diameter [mm] Ø3 Ø4 Ø5 Depth of the fit in the adapter plate [mm] Screw Maximum screw-in depth [mm] 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 22: Pneumatic Connection
0° – 180°, b: swivel 180° – 0° Hose-free direct connection Swivel unit Adapter plate O-ring Item Mounting Threads in the main air connections Maximum depth of engagement [mm] 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 23: Design Suggestion For Adapter Plate
For process-reliable monitoring, the adapter plates and the attachments in the closer surrounding of the swivel unit should be made of non-ferromagnetic material. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 24: Mounting The Sensor
First mount the product on the adapter plate. Then set the position of the magnetic switch. CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 25 } 5.2.2 [/ 22]: - for 180° variant: end position 180° - for 90° variant: end position 90°. Adjust the sensor (2). 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 26: Commissioning
Size 25 Size 40 Size 64 Minimum swivel angle range Can be reduced down to 0° for any position within the total swivel angle range of the standard unit 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 27 Adjustment range starting angle Adjustment range end angle Adjustment range end angle Sensor switching range Sensor switching range Swivel angle adjustment and monitoring range SFL Total swivel angle range 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 28: Adjusting The Swivel Angle For The E Variant
[/ 22]. The end position in direction of the 0° position is reached. Place the swivel unit on a measuring table with the air connections pointing to the top. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 29: Adjusting The Swivel Angle For The S Variant
[/ 26]. Fine adjustment Connect connections A and B to the compressed air supply. Pressurize the connections A and B alternately with compressed air and swivel the swivel unit. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 30: Restart After Long Standstill
6.3 Restart after long standstill During a longer standstill, no compressed air may be applied to the product. If issues occur during the restart process, see } 7.2 [/ 31] 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 31: Troubleshooting
If the product has already been treated with Teflon spray or penetrating oil, it should be serviced or completely relubricated. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 32: The Product Is Not Moving Smoothly Into The End Positions
Proximity switch defective or set incorrectly. Adjust the sensor or, if necessary, replace it. } 5.3 [/ 24] Component part defective. Replace component or send it to SCHUNK for repair. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 33: Torque Is Diminishing
} 8.6 [/ 36] Too much grease in the mechanical Clean and lubricate product. movement space. } 8 [/ 34] Pressure drops below minimum. Check air supply. } 5.2.2 [/ 22] 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 34: Maintenance
Check that the shock absorber is working, if necessary replace the shock absorber, [/ 35]. } 8.4 For E variant: Check that the elastomer is working, if necessary replace the elastomer, } 8.5 [/ 36] 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 35: Lubricants/Lubrication Points (Basic Lubrication)
Assemble the new elastomer unit in reverse order. Adjust the end positions, } 6.2 [/ 26]. 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 36: Replacing A Shock Absorber For S Variants
IMPORTANT! The balls (142) are lying loosely in the ball guide rail (85) and may fall out. Remove the ball guide rail from the housing (11). Remove the balls (142). 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 37: Assembling The Swivel Unit
Grease the DKM housing (11) and the bushing (44) on the running surfaces and bearing points. Grease the ball bearing (82). Insert the ball bearing (82) into the housing (11). Insert the bushing (44) into the housing (11). 08.00 | SFL | Assembly and operating manual | en | 389398... - Page 38 -for 090 variant: 90° towards the stop rotor (58) -for 180 variant: 180° towards the stop rotor (58) 08.00 | SFL | Assembly and operating manual | en | 389398...
- Page 39 180° position. Put the GKM basic module onto the FAN rotor drive and tighten it using the screws (104). Connect the compressed air connections. 08.00 | SFL | Assembly and operating manual | en | 389398...
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Page 40: Screw And Nut Tightening Torques
Item 104 Item 140 Item 121 Item 124 8.9 Assembly drawings 8.9.1 Assembly drawing of the basic modules Basic module overview DKM SFL feed-through compact module FAN rotor drive 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 41: Sfl Assembly Drawing
Maintenance 8.9.2 SFL assembly drawing Wearing part, included in sealing kit Wearing part, not included in sealing kit 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 42: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, October 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 43: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, October 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 08.00 | SFL | Assembly and operating manual | en | 389398... -
Page 44: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 45 08.00 | SFL | Assembly and operating manual | en | 389398...
- Page 46 08.00 | SFL | Assembly and operating manual | en | 389398...
- Page 47 08.00 | SFL | Assembly and operating manual | en | 389398...
- Page 48 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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