Smartgen HMC9000 User Manual
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Smartgen HMC9000 User Manual

Diesel engine controller
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HMC9000
DIESEL ENGINE CONTROLLER
(With J1939 Interface)
USER MANUAL
ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD.
1

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Summary of Contents for Smartgen HMC9000

  • Page 1 HMC9000 DIESEL ENGINE CONTROLLER (With J1939 Interface) USER MANUAL ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD.

  • Page 2: Technical Parameters

    HMC9000 Diesel Engine Controller User Manual 4 TECHNICAL PARAMETERS Parameter Details Working Voltage DC18.0V to DC35.0V, uninterrupted power supply. <3W (Standby mode: ≤2W) Power Consumption Speed Sensor Voltage 1.0V to 24V (RMS) Speed Sensor Frequency Max 10,000 Hz GOV Output Voltage...
  • Page 3 WARNING: Factory default password is 01234. Operator can change the password to prevent others from free altering of the settings. Please clearly remember the password after changing. In case of password loss, please contact Smartgen service department enclosing all the information from the “ABOUT” page of the controller.

  • Page 4: Lcd Display

    The main screen displays revolution meter (0~3000r/min), thermograph (0~150 ºC; related sensor is user-configurable, for example: HMC9000 sensor 1), oil manometer (0~1000kpa; related sensor is user-configurable, for example: HMC9000 sensor 5) and two batteries voltage. The main screen displays as follows: 5.2.2 Measured Data Display...
  • Page 5 HMC9000 Diesel Engine Controller User Manual 9 INPUT/OUTPUT PORTS CONFIGURATION 9.1 AUXILIARY INPUTS 1~18 FUNCTIONAL CONFIGURATION 9.1.1 Digital Input Port Configuration Settings Contents Description Feature Set (0-50) See 8.1.2 INPUT PORT FUNCTIONS 0: Close to activate Active type (0-1) 1: Open to activate...
  • Page 6 HMC9000 Diesel Engine Controller User Manual Override mode is activated when the input is active; in override mode Override mode in only overspeed shutdown and emergency shutdown will stop the engine. The controller shuts down the engine immediately and records Emergency stop occurrence time.

  • Page 7: Back Panel

    HMC9000 Diesel Engine Controller User Manual 10 BACK PANEL HMC9000 controller back panel layout: Description of terminal connection: Icon Function Cable Size Description DC power supply negative input. Connected DC input B- 2.5mm with negative of starter battery. DC power supply negative input. Connected DC input B+ 2.5mm...
  • Page 8 HMC9000 Diesel Engine Controller User Manual Icon Function Cable Size Description Break wire protection function is fitted (Configurable). Aux. output 4(D) 1.5mm DC power is supplied by 7 terminal, rated 7A. Aux. output 5(E) 1.5mm DC power is supplied by 7 terminal, rated 7A.
  • Page 9 HMC9000 Diesel Engine Controller User Manual Icon Function Cable Size Description Aux. output 9 (I) 0.5mm B+ voltage output, rated current is 0.5A. Aux. output 10(J) 0.5mm B+ voltage output, rated current is 0.5A. Aux. output 11(K) 0.5mm B+ voltage output, rated current is 0.5A.

  • Page 10: Typical Wiring Diagram

    HMC9000 Diesel Engine Controller User Manual 11 TYPICAL WIRING DIAGRAM HMC9000 Typical Wiring Diagram Note: 1．Power supply for fuel relay, start relay and auxiliary outputs 1~5 are supplied by terminal 7. 2．To activate battery transfer output you need to connect expansion relay with at least 50A current.
  • Page 11 HMC9000 Diesel Engine Controller User Manual 1．Auxiliary outputs 7-14 use transistors (drive current is 0.5A); if you connect external device with current lower than 0.5A, it can be connected directly. 2．Controller expansion modules can only be used together with the main controller; however, the main controller can be used separately.
  • Page 12 HMC9000 Diesel Engine Controller User Manual 12 RS485 COMMUNICATION AND CONNECTION HMC9000 gen-set controller has RS485 port and USB port which allows the controller to connect to open-type LAN. RS485 and USB applies ModBus communication protocol with the help of PC or DAS...
  • Page 13 HMC9000 Diesel Engine Controller User Manual 13.12 VOLVO-EMS2 Compatible with the following Volvo engines: TAD734, TAD940, TAD941, TAD1640, TAD1641, TAD1642. Terminals of controller Engine CAN port Remark With the help of expansion relay, when auxiliary output 1 is active, relay normally open Set auxiliary output 1 as “ECU shutdown”...

  • Page 14: Control Port

    Note: Remote control module can only be used in remote mode of the engine; in local mode only shutdown button will have effect. 15 INSTALLATION The front panel of HMC9000 has embedded structure; the module is fixed with the help of fixing clips. Overall dimensions and cutout dimensions can be seen below. CUT OUT...

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