Phoenix Contact EV-PLCC-AC1-DC1 User Manual
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Phoenix Contact EV-PLCC-AC1-DC1 User Manual

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Installing and operating the
EV-PLCC-AC1-DC1 controller
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huy
July 8, 2025

How can I declare or assign I/O addresses in PC Worx? Could you please provide me with an example project or file that demonstrates I/O declaration and usage?.If possible, may I request the programming documentation for this PLC model using PC Worx? thanks!"

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Summary of Contents for Phoenix Contact EV-PLCC-AC1-DC1

  • Page 1 Installing and operating the EV-PLCC-AC1-DC1 controller User manual...
  • Page 2 User manual Installing and operating the EV-PLCC-AC1-DC1 controller UM EN EV-PLCC-AC1-DC1, Revision 06 2021-03-16 This user manual is valid for: Designation Order No. EV-PLCC-AC1-DC1 1624130 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...

  • Page 3: Table Of Contents

    Transport ......................11 Storage........................ 11 Checking the delivery ..................11 Unpacking ......................12 Description of the EV-PLCC-AC1-DC1 ..................13 General description of the controller..............13 Hardware and software requirements..............14 Connection and operating elements ..............15 Diagnostic and status indicators ................16 SD card .......................
  • Page 4 EV-PLCC-AC1-DC1 Connecting the conductors.................. 41 Connecting Ethernet.................... 42 Mounting and connecting the antenna..............42 Power supply of the controller ................43 4.9.1 Sizing of the power supply ..............43 4.9.2 Connecting the power supplies ............44 4.9.3 Supply voltages ................... 45 4.9.4...
  • Page 5 Table of contents Appendix for document lists...................... 67 List of figures ....................... 67 List of tables ......................70 Index........................71 5 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 6: For Your Safety

    EV-PLCC-AC1-DC1 For your safety Read this user manual carefully and keep it for future reference. Identification of warning notes This symbol indicates hazards that could lead to personal injury. There are three signal words indicating the severity of a potential injury.

  • Page 7: Qualification Of Users

    The professional setup and startup of charging stations for electric vehicles – The safety concepts involved in automation engineering – The applicable standards and other regulations, in particular IEC 61851-1, -23, DIN SPEC 70121, CHAdeMO, and GB/T 27930 7 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 8: Field Of Application Of The Product

    The device has IP20 protection and is intended for use in charging stations for electric ve- hicles. 1.3.2 Foreseeable misuse The EV-PLCC-AC1-DC1 has been designed for stationary applications only. It is not suit- able for use inside electric vehicles. The EV-PLCC-AC1-DC1 is not suitable for general Powerline data communication via Ethernet.
  • Page 9 Phoenix Contact GmbH & Co. KG, Flachsmarktstraße 8, 32825 Blomberg, Germany, in accordance with §§ 15 ff AktG (German Stock Corporation Act), hereinafter collectively referred to as “Phoenix Contact”, from all third-party claims made due to improper use. For the protection of networks for remote maintenance via VPN, Phoenix Contact offers the mGuard product range of security appliances, a description of which is provided in the latest Phoenix Contact catalog (phoenixcontact.net/products).

  • Page 10: Information On Installing And Starting Up Charging Stations For Electric Vehicles

    EV-PLCC-AC1-DC1 NOTE: Device defect due to polarity reversal Polarity reversal puts strain on the electronics and can damage the device. • To protect the device, avoid reversing the poles of the 24 V supply. Information on installing and starting up charging stations for electric vehicles The majority of people using charging stations will not be experts.

  • Page 11: Transport And Unpacking

    Damaged packaging is an indicator of potential damage to the device that may have oc- curred during transport. This could result in a malfunction. • Submit claims for any transport damage immediately, and inform Phoenix Contact or your supplier as well as the shipping company without delay. •...

  • Page 12: Unpacking

    Unpacking The EV-PLCC-AC1-DC1 is supplied in an ESD bag together with a packing slip with instal- lation instructions. •...

  • Page 13: Description Of The Ev-Plcc-Ac1-Dc1

    Description of the EV-PLCC-AC1-DC1 Description of the EV-PLCC-AC1-DC1 General description of the controller The EV-PLCC-AC1-DC1 is a programmable controller for controlling charging stations for electric vehicles. The controller is fully configured and programmed in accordance with IEC 61131 using the...

  • Page 14: Hardware And Software Requirements

    EV-PLCC-AC1-DC1 Hardware and software requirements Table 3-1 Hardware and software requirements Hardware/software Description Charging controller EV-PLCC-AC1-DC1 Ethernet cable Ethernet cable for connecting the charging controller to a PC SD card For ordering data, see page 62 GSM/UMTS antenna For ordering data, see...

  • Page 15: Connection And Operating Elements

    Description of the EV-PLCC-AC1-DC1 Connection and operating elements 10 11 SD ard Digital IN Digital OUT EV-PLCC-AC1-DC1 Ord. No. 1624130 CRTL RS232-1 Error Plug RS232-2 RS485-1 Charge RS485-2 Error DIAG GSM St. Plug GSM TR Charge AC Charging DC Charging...

  • Page 16: Diagnostic And Status Indicators

    EV-PLCC-AC1-DC1 Diagnostic and status indicators SD ard Digital IN Digital OUT CRTL Error RS232-1 Plug RS232-2 Charge RS485-1 RS485-2 Error DIAG GSM St. Plug GSM TR Charge AC Charging RS232 RS485 X2.2 107068A012 Figure 3-2 Diagnostics and status indicators of the controller...
  • Page 17 Description of the EV-PLCC-AC1-DC1 Table 3-2 Diagnostics and status indicators of the controller Des. Color Status Description Error No short circuit/overload at one output/several outputs Short circuit/overload has occurred at one or more outputs 1 to 16. COM: communication interfaces...
  • Page 18 EV-PLCC-AC1-DC1 Table 3-2 Diagnostics and status indicators of the controller Des. Color Status Description EV: interfaces to the electric vehicle DC: interface for DC charging Error No error Error Flashing No EVSEID assigned Error during digital communication Charging connector status...
  • Page 19 Description of the EV-PLCC-AC1-DC1 Table 3-2 Diagnostics and status indicators of the controller Des. Color Status Description Ethernet interfaces Connection not established successfully Green Connection established successfully (link): The controller is able to contact another network device. Data transmission not active Yellow Data transmission active (activity): The Ethernet interface is sending or receiving data.

  • Page 20: Sd Card

    Only insert and remove the SD card when the controller supply voltage is disconnect- NOTE: SD card – note on formatting The SD card is already formatted and is intended for use with Phoenix Contact devices. • Never reformat the SD card.

  • Page 21: Digital Inputs

    Description of the EV-PLCC-AC1-DC1 Digital inputs 16 digital inputs (type 1 in accordance with IEC 61131-2) are available. A 24 V DC power supply is required for using the digital outputs (see Figure 3-4). 1.11 1.12 1.10 2.11 2.10 2.12...
  • Page 22 EV-PLCC-AC1-DC1 Table 3-3 Terminal point assignment of the input connector Terminal point Assignment Description 2.10 Input 14 2.11 Input 15 2.12 Input 16 24 V X 10 Figure 3-4 Digital inputs: connection example 22 / 74 PHOENIX CONTACT 107068_en_06...

  • Page 23: Digital Outputs

    Description of the EV-PLCC-AC1-DC1 Digital outputs 16 digital outputs in accordance with IEC 61131-2 are available. A 24 V DC power supply is required for using the digital outputs (see Figure 3-6). 1.11 1.12 1.10 2.11 2.10 2.12 SD CARD...
  • Page 24 EV-PLCC-AC1-DC1 Table 3-4 Terminal point assignment of the output connector Terminal point Assignment Description 2.10 Output 14 2.11 Output 15 2.12 Output 16 24 V X 11 Figure 3-6 Digital outputs: connection example 24 / 74 PHOENIX CONTACT 107068_en_06...

  • Page 25: Communication Interfaces

    Description of the EV-PLCC-AC1-DC1 Communication interfaces 3.8.1 Ethernet interfaces Two standardized Ethernet interfaces are available for connecting the Ethernet network. The Ethernet network is connected via RJ45 jacks. • Use an Ethernet cable that at least complies with CAT5 of IEEE 802.3.

  • Page 26: Rs-232 Interfaces

    EV-PLCC-AC1-DC1 3.8.2 RS-232 interfaces Two RS-232 interfaces are available. SD CARD Digital IN Digital OUT Error RS232-1 Plug RS232-2 Charge RS485-1 1.1 1.2 1.3 1.4 1.5 RS485-2 Error GSM St. Plug GSM TR. Charge Power 24 V RS232 RS485 RS485 2.1 2.2 2.3 2.4 2.5...

  • Page 27: Rs-485 Interfaces

    Description of the EV-PLCC-AC1-DC1 3.8.3 RS-485 interfaces Two RS-485 interfaces are available. SD CARD Digital IN Digital OUT 1.1 1.2 1.3 1.4 Error RS232-1 Plug RS232-2 Charge RS485-1 RS485-2 Error GSM St. Plug GSM TR. Charge 2.1 2.2 2.3 2.4...
  • Page 28 EV-PLCC-AC1-DC1 RS232 RS485 X2.2 X 2.2 RX+/ RX-/ Figure 3-12 Connection of an RS-485 device with external termination resistor 28 / 74 PHOENIX CONTACT 107068_en_06...

  • Page 29: Can Bus Interface

    Description of the EV-PLCC-AC1-DC1 3.8.4 CAN bus interface A CAN master interface is available for controlling CAN bus devices. SD CARD Digital IN Digital OUT Error RS232-1 Plug RS232-2 Charge RS485-1 RS485-2 Error GSM St. Plug GSM TR. Charge RS232...
  • Page 30 EV-PLCC-AC1-DC1 +12 V Charge sequence signal D2 (10) PLC-RPT-24DC/21 +12 V Charge sequence signal D1 (2) PLC-RPT-24DC/21 Proximity detection (7) Grounding wire (1) +12 V 1.5...2.12 1.5...2.12 Vehicle charge PLC-OPT-12DC/300DC/1 1.11 permission (4) 1.12 1.10 1.1...1.3 or 2.1...2.3 2.11 1.5...2.12 2.12...

  • Page 31: Cellular Modem

    Description of the EV-PLCC-AC1-DC1 Lock - Lock + Locking relais Unlocking relais Lock detection - Lock detection + 1.5 or 2..12 U, I U, I U, I 1.11 POWER POWER 1.12 1.10 POWER MINI MCR-2-UI-REL-PT MINI MCR-2-UI-REL-PT MINI MCR-2-UI-REL-PT 2.11 2.12...

  • Page 32: Interfaces To The Electric Vehicle

    EV-PLCC-AC1-DC1 Interfaces to the electric vehicle 3.9.1 Interface for AC charging An interface is available for AC charging of electric vehicles in accordance with IEC 61851- SD CARD Digital IN Digital OUT Error RS232-1 Plug RS232-2 Charge RS485-1 RS485-2 Error GSM St.
  • Page 33 Description of the EV-PLCC-AC1-DC1 Table 3-8 Terminal point assignment of the interface for AC charging Terminal point Assignment Description Locking Control of the locking actuator Locking Control of the locking actuator TEMP1.1 Analog input for connecting a PT 1000 tem- perature sensor TEMP1.2...

  • Page 34: Terminal Point Assignment Of Relay Output, Charging Contactor

    EV-PLCC-AC1-DC1 30 V L, L1-L3 Figure 3-19 Connection example 2: charging connector with charging contactor 3.9.1.1 Relay output, charging contactor (AC charging) A relay output is available to connect to an external charging contactor for AC charging pro- cesses. SD CARD...

  • Page 35: Interface For Dc Charging

    Description of the EV-PLCC-AC1-DC1 3.9.2 Interface for DC charging An interface is available for DC charging of electric vehicles in accordance with DIN SPEC 70121 and IEC 61851-23. For charging in accordance with CHAdeMO or GB/T 27930, please refer to Section Section “CAN bus interface”...
  • Page 36 EV-PLCC-AC1-DC1 GND (BU) Power supply (RD) 1.1...1.3 or 1.4 or 2.4 2.1...2.3 1.11 1. 1.5 1.12 1.10 2.11 2.12 2.10 SD ard SD ard Digital IN Digital IN Digital OUT Digital OUT EV-PLCC-AC1-DC1 EV-PLCC-AC1-DC1 Ord. No. 1624130 Ord. No. 1624130...
  • Page 37 Description of the EV-PLCC-AC1-DC1 1 2 3 4 5 6 7 AC/DC Figure 3-23 Connection example 2: CCS type 1 charging connector 1 2 3 4 5 6 7 AC/DC Figure 3-24 Connection example 3: CCS type 2 charging connector...

  • Page 38: Terminal Point Assignment Of The Relay Output, Charging Enabled (Dc Charging)

    EV-PLCC-AC1-DC1 3.9.2.1 Relay output, charging enabled (DC charging) A floating relay output is available for DC charging. It can be used to switch off the power electronics in case the Control Pilot is interrupted in status C2. SD CARD Digital IN...

  • Page 39: Mounting And Connecting The Hardware

    Mount end brackets on both sides of the controller. The end brackets ensure that the con- troller is correctly installed. End brackets fix the controller on both sides and keep it from moving from side to side on the DIN rail. Phoenix Contact recommends using CLIPFIX 35- 5 end brackets (Order No. 3022276).

  • Page 40: Mounting The Controller

    EV-PLCC-AC1-DC1 Mounting the controller • Disconnect the charging station and the controller from the power supply. • Place the controller onto the rail from above, then press it downwards. Figure 4-1 Mounting the controller Inserting the SIM card • Disconnect the charging station and the controller from the power supply.

  • Page 41: Connecting The Conductors

    Remove the screwdriver to secure the conductor. Recommended: Bladed screwdriver, blade width: 2.5 mm (e.g., SZS 0,4x2,5, Order No. 1205037) Figure 4-5 Connecting a flexible conductor Inserting the plug • Insert the plug into its position on the device. 41 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 42: Connecting Ethernet

    EV-PLCC-AC1-DC1 Connecting Ethernet • Connect the Ethernet network to the RJ45 jack. Figure 4-6 Connecting Ethernet Mounting and connecting the antenna The antenna is not included in the scope of delivery of the charging controller. Please refer to the ordering data in Section 9.1.

  • Page 43: Power Supply Of The Controller

    [ ] V [ ] A 1,1 x I 2,4 x I 1,5 x I 6219C070 6219 071 Figure 4-8 Overload range with fall-back characteristic Figure 4-9 Overload range without fall-back charac- curve teristic curve 43 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 44: Connecting The Power Supplies

    EV-PLCC-AC1-DC1 4.9.2 Connecting the power supplies SD CARD Digital IN Digital OUT Error RS232-1 Plug RS232-2 Charge RS485-1 RS485-2 Error GSM St. Plug GSM TR. Charge RS232 RS485 RS485 107068A011 Figure 4-10 Terminal point assignment of the plug for the 24 V supply voltage...

  • Page 45: Supply Voltages

    Section “Digital inputs” on page Terminal points 1.2 ... 1.4 and 2.2 ... 2.4 of the output connector are bridged internally and can be used as the reference potential for the outputs. See Section “Digital outputs” on page 45 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 46: Signal Contacts And Charging Sequences

    EV-PLCC-AC1-DC1 Signal contacts and charging sequences AC charging The sequence of processes involved in AC charging is based on standard IEC 61851-1, Annex A. 5.1.1 Proximity Plug (PP) The Proximity Plug is used to detect a charging connector in the charging station, and to de- termine its current carrying capacity.

  • Page 47: Control Pilot (Cp)

    Va. Assignment of the permissible charging current value to the pulse width of the PWM signal and assignment of the voltage value to the vehicle states are defined in IEC 61851-1, Annex A. Control Pilot 12 V SD ard Digital IN Digital OUT EV-PLCC-AC1-DC1 Ord. No. 1624130 CRTL Error RS232-1 Plug RS232-2 Charge...

  • Page 48: Charging Cable Connection (Case B And C)

    EV-PLCC-AC1-DC1 5.1.3 Charging cable connection (case B and C) The connection methods for the charging cables are defined as listed below in accordance with IEC 61851-1: Table 5-3 Connection case B and C in accordance with IEC 61851-1 Connection Description...

  • Page 49: Typical Charging Sequence

    AC charging sequence. The charging process is stopped by stopped by the vehicle the vehicle. B1/B2 -12V Figure 5-6 Typical AC charging sequence, charging process stopped by the vehicle Table 5-4 illustrates the individual phases of a typical charging sequence. 49 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 50: Phases Of A Typical Ac Charging Sequence, Charging Process

    EV-PLCC-AC1-DC1 Table 5-4 Phases of a typical AC charging sequence, charging process stopped by the vehicle Phase Status Status change and actions Vehicle not connected CP = 12 V DC  B1 Vehicle charging connector inserted, CP Connect vehicle switches to 9 V DC...

  • Page 51: Dc Charging

    DC charging station. The charging station sets the charging parameters in accordance with the vehicle specifi- cations. This requires communication between the vehicle and the charging station. SD ard Digital IN Digital OUT EV-PLCC-AC1-DC1 Ord. No. 1624130 CRTL RS232-1 Error RS232-2...

  • Page 52: Proximity Plug (Pp)

    EV-PLCC-AC1-DC1 5.2.1 Proximity Plug (PP) The PP (Proximity Plug) signal detects if the charging connector is inserted or not. 5.2.2 Control Pilot (CP) The CP signal (Control Pilot) is used for status detection between the charging station and the electric vehicle in accordance with IEC 61851-1 and for digital communication. Digital communication is necessary when charging in a Combined Charging System (CCS) in ac- cordance with IEC 61851-23, Annex CC, and DIN SPEC 70121.

  • Page 53: Phases Of The Dc Charging Sequence In A Combined

    Figure 5-8 Phases of the DC charging sequence in a Combined Charging System (CCS) Several individual steps are executed in each phase of the charging process, with mes- sages being exchanged for each step. 53 / 74 107068_en_06 PHOENIX CONTACT...
  • Page 54 EV-PLCC-AC1-DC1 Table 5-5 Phases of the DC charging sequence in a Combined Charging System (CCS) Phase Status Status change and actions CP = 12 V DC Vehicle not connect- If required, the charging station performs insulation monitoring on a cyclical basis Connect vehicle ...
  • Page 55 Vehicle charging connector disconnected from vehicle from charging station Vehicle status in accordance with IEC 61851-1 For other sequences required in special situations (e.g., emergency switch-off), refer to standards IEC 61851-23, Annex CC, and DIN SPEC 70121. 55 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 56: Function Blocks For Communication Interfaces

    EV-PLCC-AC1-DC1 Function blocks for communication interfaces In PC Worx, the interfaces are operated via function blocks. Charging processes are also implemented using function blocks. They can be downloaded as a StartUpPackage in the product download area on the e-shop. 56 / 74...

  • Page 57: Removing The Hardware

    Disconnect the charging station and the controller from the power supply. • Open the spring by pressing on the spring lever (A) using a screwdriver. • Remove the conductor (B). Figure 7-1 Removing the conductor 57 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 58: Removing The Controller

    EV-PLCC-AC1-DC1 Removing the controller • Disconnect the charging station and the controller from the power supply. • Insert a tool in the base latch and pull gently upwards (A). Pull the device from the DIN rail (B). Figure 7-2 Removing the controller Removing the SIM card •...

  • Page 59: Removing The Sd Card

    A in Figure 7-4 until the snap-in mechanism releases the SD card and partially ejects it from the card holder (B). • Remove the SD card. Figure 7-4 Removing the SD card 59 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 60: After Use

    Device defects and repair Repairs may only be carried out by Phoenix Contact. • Send defective devices back to Phoenix Contact for repair or to receive a replacement device. • We strongly recommend using the original packaging to return the product.

  • Page 61: Disposal

    Dispose of the irreparably damaged SD card in accordance with the applicable national regulations. Return for disposal As an alternative to disposal, you can return the device to Phoenix Contact. • Include a note in the packaging indicating that the device should be disposed of.

  • Page 62: Ordering Data And Technical Data

    EV-PLCC-AC1-DC1 Ordering data and technical data Ordering data Description Type Order No. Pcs./Pkt. Programmable charging controller for DC and AC EV-PLCC-AC1-DC1 1624130 charging of electric vehicles in accordance with IEC 61851-1,-23, DIN SPEC 70121, with integrated 3G cellular modem Accessories Type Order No.

  • Page 63: Technical Data

    RS-232 interface Number of interfaces Connection method COMBICON connector Transmission length 3 m, maximum (with shielded cable: 30 m, maximum) Ethernet interface Number of interfaces Connection method RJ45 jack Transmission length 100 m, maximum 63 / 74 107068_en_06 PHOENIX CONTACT...
  • Page 64 EV-PLCC-AC1-DC1 CAN bus interface Number of interfaces 1 (transparent mode, CAN 2.0a, 11-bit object identifier, CAN 2.0b, 29-bit object identifier) Connection method COMBICON connector Transmission speed 500 kbps (default) 125 kbps, 250 kbps, 1000 kbps (can be set) Transmission length...
  • Page 65 Temperature monitoring 1 x Pt 1000 (evaluation via application program) Temperature range -20°C ... 120°C Relay output AC charging enabled Switching voltage, maximum 30 V (external supply) Switching current, maximum 6 A (external supply) 65 / 74 107068_en_06 PHOENIX CONTACT...

  • Page 66: Declaration Of Conformity In Accordance With 2014/53/Eu

    For the latest approvals, please visit phoenixcontact.net/products. Declaration of conformity in accordance with 2014/53/EU Phoenix Contact hereby declares that the type EV-PLCC-AC1-DC1 wireless system com- plies with Directive 2014/53/EU. The complete text of the EU declaration of conformity is available at the following address: phoenixcontact.net/products/1624130.
  • Page 67 Connection example 2: CCS type 1 charging connector ..... 37 Figure 3-24: Connection example 3: CCS type 2 charging connector ..... 37 Figure 3-25: Terminal point assignment of the relay output, charging en- abled (DC charging) ................38 67 / 74 107068_en_06 PHOENIX CONTACT...
  • Page 68 EV-PLCC-AC1-DC1 Section 4 Figure 4-1: Mounting the controller ............... 40 Figure 4-2: Inserting the SIM card ................. 40 Figure 4-3: Inserting the SD card ................40 Figure 4-4: Connecting a rigid conductor .............. 41 Figure 4-5: Connecting a flexible conductor ............41 Figure 4-6: Connecting Ethernet ................
  • Page 69 EV-PLCC-AC1-DC1 List of tables Section 3 Table 3-1: Hardware and software requirements..........14 Table 3-2: Diagnostics and status indicators of the controller....... 16 Table 3-3: Terminal point assignment of the input connector........ 21 Table 3-4: Terminal point assignment of the output connector ......23 Table 3-5: Terminal point assignment of the RS-232 interfaces ......
  • Page 70 Operation with/without SD card ......21 Ethernet interfaces ............25 Status indicators ............16 Storage ............... 11 Fallback characteristic curve........43 Transport ..............11 GB/T ................31 Unauthorized network access........9 Unpacking..............12 Maintenance ............... 60 71 / 74 107068_en_06 PHOENIX CONTACT...
  • Page 71 EV-PLCC-AC1-DC1 72 / 74 PHOENIX CONTACT 107068_en_06...
  • Page 72 The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
  • Page 73 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com 74 / 74 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
  • Page 75 PHOENIX CONTACT GmbH & Co. KG Flachsmarktstraße 8 32825 Blomberg, Germany Phone: +49 5235 3-00 Fax: +49 5235 3-41200 E-mail: info@phoenixcontact.com phoenixcontact.com...

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