Summary of Contents for Phoenix Contact ILC 130 ETH
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AUTOMATION User Manual UM EN ILC 1XX Order No.: — Installing and operating the ILC 130 ETH, ILC 150 ETH, ILC 155 ETH, and ILC 170 ETH 2TX Inline Controllers...
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AUTOMATION User Manual Installing and operating the ILC 130 ETH, ILC 150 ETH, ILC 155 ETH and, ILC 170 ETH 2TX Inline Controllers 11/2008 Designation: UM EN ILC 1XX Revision: — Order No.: This user manual is valid for: Designation...
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Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third-party products resulting from disregard of information contained in this manual.
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The receipt of technical documentation (in particular data sheets, installation instructions, manuals, etc.) does not constitute any further duty on the part of Phoenix Contact to furnish information on alterations to products and/or technical documentation. Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact.
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Phoenix Contact. Violators are liable for damages. Phoenix Contact reserves all rights in the case of patent award or listing of a registered design. Third-party products are always named without reference to patent rights. The existence of such rights shall not be excluded.
General description of the Inline Controller............2-1 Possible fields of application of the Inline Controller ...........2-2 2.2.1 ILC 130 ETH ..................2-2 2.2.2 ILC 150 ETH, ILC 155 ETH, and ILC 170 ETH 2TX ......2-3 Notes on using the Inline Controller (ILC 150 ETH/ILC 155 ETH) in potentially explosive areas................
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5.2.1 Modules ....................5-8 5.2.2 Accessories ..................5-8 5.2.3 Software ....................5-8 5.2.4 Documentation ..................5-8 Appendix: Service and maintenance ..................A-1 Error causes and remedies................A-1 Updating the Inline Controller firmware.............. A-1 Connecting unshielded cables ................A-2 Index............................B-1 PHOENIX CONTACT 7805_en_02...
Preface Preface Purpose of this manual This manual helps you to start up and operate an ILC 130 ETH, ILC 150 ETH, ILC 155 ETH or ILC 170 ETH 2TX Inline Controller. Hardware and software requirements Hardware/software Description Inline Controller...
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UM EN ILC 1XX PHOENIX CONTACT 7805_en_02...
The Inline Controller is a compact controller with integrated Ethernet and INTERBUS connections. The ILC 130 ETH, ILC 150 ETH and ILC 155 ETH Inline Controllers have the same appearance and numerous identical functions. The main difference lies in the varying memory sizes, which are available to the user.
2.2.1 ILC 130 ETH The ILC 130 ETH Inline Controller can be used as a distributed control system of an Inline station, which is connected to an Ethernet system. A single Inline local bus (Figure 2-2) can be connected to the Inline Controller.
The Inline Controller is to be replaced by an approved controller of the same type. Only category 3G equipment may be connected to Inline Controllers in zone 2. Observe all applicable standards and national safety and accident prevention regulations for installing and operating equipment. PHOENIX CONTACT 7805_en_02...
When handling the Inline Controller, observe the necessary safety precautions against electrostatic discharge (ESD) according to EN 61340-5-1 and EN 61340-5-2. NOTE: To avoid possible damage to the Inline Controller, unpack and pack the controller in accordance with the ESD regulations. 7805_en_02 PHOENIX CONTACT...
B S A F A IL R D Y 7805A006 Figure 2-5 Structure of the Inline Controller (ILC 130 ETH, ILC 150 ETH, ILC 155 ETH) The Inline Controller consists of the following components: Electronics base Mode selector switch Reset button V.24 (RS-232) interface...
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Mode selector switch Reset button V.24 (RS-232) interface (X1) Ethernet interfaces (X2.1/X2.2) Connector 1: Terminal points for voltage supply Connector 2: Output terminal points Connectors 3 and 4: Input terminal points 10 Diagnostic and status indicators 11 End plate 7805_en_02 PHOENIX CONTACT...
IEC 61131 runtime system successfully initialized and program running. Control function in RUN state. Yellow Failure A runtime error has occurred in the IEC 61131 runtime system program OFF: No runtime error has occurred in the IEC 61131 runtime system program PHOENIX CONTACT 7805_en_02...
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I/O: Digital inputs and outputs I1 to I8 Yellow Inputs 1 to 8 Corresponding input is set Yellow Error Short circuit/overload at outputs 1 to 4 Q1 to Q4 Yellow Outputs 1 to 4 Corresponding output is set 7805_en_02 PHOENIX CONTACT...
Release the switch for three seconds. • Set the switch to the MRESET position for three seconds. MRESET B S A F A IL R D Y STOP RUN / PROG 7406B005 Figure 2-8 Mode selector switch 2-10 PHOENIX CONTACT 7805_en_02...
See "Parameterization memory and Internet Explorer" on page 3-6. ILC 130 ETH, ILC 150 ETH, The ILC 130 ETH, ILC 150 ETH and ILC 155 ETH Inline Controllers have an integrated ILC 155 ETH parameterization memory. ILC 170 ETH 2TX The ILC 170 ETH 2TX Inline Controller has a plug-in parameterization memory in the form of an SD card.
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Figure 2-9 (B) until the snap-on mechanism releases the parameterization memory and partially ejects it from the slot. Remove the parameterization memory. For additional information about the parameterization memory, please refer to "Parameterization memory and Internet Explorer" on page 3-6. 2-12 PHOENIX CONTACT 7805_en_02...
SD card holder (the SD card is not supplied as standard) The gray areas in the basic circuit diagram represent the electrically isolated areas: A: Ethernet interface B: Logic C: I/O Other symbols used are explained in the IL SYS INST UM E user manual. 2-13 7805_en_02 PHOENIX CONTACT...
Mount end clamps on both sides of the Inline station. The end clamps ensure that the Inline station is correctly mounted. End clamps secure the Inline station on both sides and keep it from moving from side to side on the DIN rail. Phoenix Contact recommends using CLIPFIX 35-5 end clamps (Order No. 3022276).
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Controller. The right connector of the Inline Controller must also be removed. Remove the third and fourth connectors to access the right base latch. It is therefore recommended that all connectors be removed prior to removing the Inline Controller. 2-15 7805_en_02 PHOENIX CONTACT...
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Insert a tool in the base latches of the Inline Controller and pull gently upwards (Figure 2-13, detail B). Pull out the Inline Controller from the DIN rail (detail C1, C2). 7406B009 Figure 2-13 Removing the Inline Controller 2-16 PHOENIX CONTACT 7805_en_02...
The communication path to the Inline Controller must be determined before communication with the Inline Controller can take place. The following communication paths are available on the Inline Controller: ILC 130 ETH, ILC 150 ETH, (A1) 1 x Ethernet 10/100Base-T(X)
2.12.1 Ethernet A standardized Ethernet interface is available for connecting the ILC 130 ETH, ILC 150 ETH and ILC 155 ETH controllers to the Ethernet network. For the ILC 170 ETH 2TX, two standardized Ethernet interfaces (X2.1/X2.2) are available for connection to the Ethernet network.
Connecting cable between PC and Inline Controller Ordering data: Connecting cable for connecting the Inline Controller to a PC (V.24 (RS-232)) for PC WorX, length 3 m (Order Designation PRG CAB MINI DIN, Order No. 2730611). 2-19 7805_en_02 PHOENIX CONTACT...
Reading the internal receive buffer of the serial interface RS232_SEND Data transmission to the internal transmit buffer of the serial interface The function blocks cannot be instantiated. The second and all subsequent instances return a corresponding error code. 2-20 PHOENIX CONTACT 7805_en_02...
Status of the block ERROR BOOL Output FALSE: No errors occurred during initialization. TRUE: An error occurred during initialization. STATUS WORD Output Error code when ERROR is set (for error codes, see Table 2-6 on page 2-27) 2-21 7805_en_02 PHOENIX CONTACT...
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Elements of the T_COM_PARAMETER data structure The following describes the elements of the data structure and which settings are supported by the ILC 130 ETH, ILC 150 ETH, ILC 155 ETH, and ILC 170 ETH 2TX Inline Controllers. X : Setting supported –...
Not used – 2.13.3 RS232_RECEIVE RS232_RECEIVE_1 RS232_RECEIVE DONE REQUEST ERROR STATUS BUFFER_NOT_EMPTY BUFFER_FULL RECEIVE_BUFFER_COUNT DATA_COUNT DATA DATA 7406A021 Figure 2-19 RS232_RECEIVE The RS232_RECEIVE block is used to read the internal receive buffer of the serial interface. 2-24 PHOENIX CONTACT 7805_en_02...
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The amount of data read depends on the created memory area (DATA output). The size of the array is written as a maximum. If the receive buffer is still not empty, the BUFFER_NOT_EMPTY and RECEIVE_BUFFER_COUNT outputs are set accordingly. 2-25 7805_en_02 PHOENIX CONTACT...
Memory area from which data is to be copied to the transmit buffer. When REQUEST is set, the contents of DATA are copied to the internal transmit buffer of the interface and data transmission is started via the interface. 2-26 PHOENIX CONTACT 7805_en_02...
Stop bits not supported. 0385 DTR (data terminal ready) cannot be set. 0386 RTS (request to send) cannot be set. 0387 CTS (clear to send) cannot be set. 0388 DSR (data set ready) cannot be set. 2-27 7805_en_02 PHOENIX CONTACT...
Controller. 2.14.2 Remote bus Please note that the ILC 130 ETH does not support connection of the INTERBUS remote bus. Connect the remote bus to the Inline Controller using one of the following branch terminals. They only differ in the scope of supply.
Some electronically controlled power supplies have a fall-back characteristic curve (see Figure 2-21). They are not suitable for operation with capacitive loads. A primary-switched power supply unit (without fall-back characteristic curve) from the QUINT POWER range (see Phoenix Contact INTERFACE catalog) is recommended for Inline Controller operation. Figure 2-21...
LEDs start flashing. The Inline Controller is now fully initialized. If the LEDs do not light up or start flashing, there is a serious error on the Inline Controller. Please contact Phoenix Contact. B S A F A IL R D Y...
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When terminal points 1.1 and 2.1 (or 2.2) are jumpered, the maximum permissible current of 2.5 A (see "24 V segment supply" on page 2-32) flowing through the potential jumpers U and U (total current) must not be exceeded. 2-31 7805_en_02 PHOENIX CONTACT...
The 24 V ILC supply has protection against polarity reversal and surge voltage. These protective elements are only used to protect the power supply unit. The rating of the preconnected fuse must be such that the maximum permissible load current of 2 A is not exceeded. 2-32 PHOENIX CONTACT 7805_en_02...
Description of the Inline Controller 2.15.7 Jumpers Terminals 1.3 and 2.3 on connector 1 can be jumpered if the communications power and the segment power are not to be electrically isolated. 2-33 7805_en_02 PHOENIX CONTACT...
The outputs are supplied with 24 V DC from the segment supply (U Connector 3 Input terminal points Input 1 Input 2 1.2, 2.2 24 V Supply voltage U for 2 and 3-wire termination 1.3, 2.3 Ground contact for 3-wire termination Input 3 Input 4 2-34 PHOENIX CONTACT 7805_en_02...
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Basic wiring of an output with a load (L) (shown using the ILC 150 ETH as an example) For the connection of sensors or actuators in 3-wire technology, Phoenix Contact recommends using connectors for digital 4-channel or 16-channel Inline terminals (not supplied as standard, see "Accessories"...
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UM EN ILC 1XX 2-36 PHOENIX CONTACT 7805_en_02...
The Inline Controller under PC WorX Software version Using the Inline Controller requires the following PC WorX/PC WorX Express version or later: ILC 130 ETH PC WorX Version 5.20 Service Pack 3 or later (part of the AUTOMATIONWORX Software Suite 2008 1.40 Service Pack 3) PC WorX Express Version 5.20 Service Pack 3 or later...
If any modifications are made to the project information that affect the IP settings for the controller, a warning is displayed. However, the modification is not implemented automatically. When a new project is created, the default settings are specified under "IP Settings" (see Figure 3-3 on page 3-4). PHOENIX CONTACT 7805_en_02...
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Establish an Ethernet connection between your PC and the controller. • In the PC WorX Express menu bar, select the "Extras... BootP/SNMP/TFTP Configuration..." menu. Figure 3-1 "Extras... BootP/SNMP/TFTP Configuration..." menu • Activate the "BootP Server active" checkbox. Figure 3-2 "BootP Server active" checkbox 7805_en_02 PHOENIX CONTACT...
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The IP address is now permanently stored on the controller Flash memory. For additional information about setting the IP address with PC WorX/PC WorX Express, please refer to the Quick Start Guides for the software used, the ILC 150 starter kit, and the ILC 150 construction kit. PHOENIX CONTACT 7805_en_02...
PC WorX Express version used. "Download Changes" ILC 130 ETH The ILC 130 ETH supports this function in Firmware Version 3.01 or later in connection with PC WorX/PC WorX Express software Version 5.20 Service Pack 3 or later. ILC 150 ETH, ILC 155 ETH This function is not supported by the ILC 150 ETH/ILC 155 ETH Inline Controllers.
Data may only be copied or deleted in the parameterization memory. Do not edit any files as Internet Explorer does not store modified data. For the current state to be displayed, update the display after every action by means of the "View... Refresh" command. PHOENIX CONTACT 7805_en_02...
ETH_SRV_FTP_ACTIVE system variables. This setting is restored the next time the Inline Controller is rebooted. Value range for the CPU_Set_Value_Request service: Var ID 0172 Value 0000 Deactivate FTP server 0001 Activate FTP server Figure 3-7 Deactivating the FTP server 7805_en_02 PHOENIX CONTACT...
The set HTTP server state is stored retentively and mapped to the ETH_SRV_HTTP_ACTIVE system variables. This setting is restored the next time the Inline Controller is rebooted. Value range for the CPU_Set_Value_Request service: Var ID 0173 Value 0000 Deactivate HTTP server 0001 Activate HTTP server PHOENIX CONTACT 7805_en_02...
No directory hierarchies are supported. All file operations only affect the root directory of the parameterization memory. The function blocks are valid for: Order designation From hardware version From firmware version ILC 130 ETH 3.01 ILC 150 ETH 2.10 ILC 155 ETH 2.04 ILC 170 ETH 2TX 3.00...
Order Blocks From From Ethernet connections designation hardware firmware to other version version communication partners (maximum) IEC 61131-5 ILC 130 ETH TCP/IP 3.01 UDP/IP IEC 61131-5 1.00 ILC 150 ETH TCP/IP 1.00 UDP/IP 2.00 IEC 61131-5 ILC 155 ETH TCP/IP 2.04...
PCP communication connections: Order From hardware From firmware Connections to PCP designation version version devices (maximum) ILC 130 ETH 3.01 ILC 150 ETH 1.00 ILC 155 ETH 2.04 ILC 170 ETH 2TX 3.00 Table 3-3 Overview of function blocks...
When inserting padding bytes, please observe the memory alignment method of the controllers used in the application (1-byte, 2-byte or 4-byte alignment). Program example with The following program example shows how data gaps are filled. data gaps Figure 3-8 Example programming 3-12 PHOENIX CONTACT 7805_en_02...
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Struct3 does not receive any padding bytes as the maximum alignment corresponds to one byte. Due to the padding bytes that belong to the Struct2 structure, the Struct3 structure starts at an even address in Struct4. Array1 receives 2 padding bytes, which corresponds to two consecutive Struct2 structures. 3-13 7805_en_02 PHOENIX CONTACT...
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The following program shows an example of how the filling of data gaps may appear in your data gaps application program. Fill data gaps, which are to be expected due to the memory alignment, with application data (padding bytes in Figure 3-10). Figure 3-10 Example programming with padding bytes 3-14 PHOENIX CONTACT 7805_en_02...
State of local input IN8 ONBOARD_OUTPUT_BIT0 BOOL State of local output OUT1 ONBOARD_OUTPUT_BIT1 BOOL State of local output OUT2 ONBOARD_OUTPUT_BIT2 BOOL State of local output OUT3 ONBOARD_OUTPUT_BIT3 BOOL State of local output OUT4 ONBOARD_OUTPUT_OVERLOAD_0_3 BOOL One local output overloaded 7805_en_02 PHOENIX CONTACT...
MASTER_DIAG_STATUS_REG_DCR BOOL Faulty data cycles MASTER_DIAG_STATUS_REG_WARN BOOL Defined warning time exceeded MASTER_DIAG_STATUS_REG_QUAL BOOL Defined error density exceeded MASTER_DIAG_STATUS_REG_SSINFO BOOL Pending message MASTER_DIAG_STATUS_REG_HI BYTE Master diagnostic status register, high byte MASTER_DIAG_STATUS_REG_LOW BYTE Master diagnostic status register, low byte PHOENIX CONTACT 7805_en_02...
If this maximum number is reached, the controller is stopped. PLC_ERRORS DINT Maximum number of "Errors, Warnings, and Logging Events" currently entered. PLC_TASK_DEFINED Number of tasks used PLC_TASK_1 Record, Information about task 1 elements = 17 PLC_TASK_8 Record, Information about task 8 elements = 9 PHOENIX CONTACT 7805_en_02...
The system variable below shows status information about the control processor of the Inline Controller. Table 4-6 System variable of the control processor System variable Type Meaning COP_CPU_LOAD_WARNING BOOL The control processor is reaching the limits of its capacity. 7805_en_02 PHOENIX CONTACT...
System time Table 4-10 System variables of the system time System variable Type Meaning RTC_HOURS System time (hours) RTC_MINUTES System time (minutes) RTC_SECONDS System time (seconds) RTC_DAY System time (day) RTC_MONTH System time (month) RTC_YEAR System time (year) PHOENIX CONTACT 7805_en_02...
Technical data General data Dimensions 80 mm x 122 mm x 71.5 mm Weight 285 g, approximately (ILC 130 ETH, ILC 150 ETH, ILC 155 ETH) 295 g, approximately (ILC 170 ETH 2TX) Connection data for connectors Connection method Spring-cage terminals Conductor cross-section 0.2 mm...
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The current consumption can differ depending on the individual terminal. The permissible number of devices that can be connected therefore depends on the specific station structure. Protection of the external power supply unit Ensure protection of 2 A by fuses through the external power supply unit. PHOENIX CONTACT 7805_en_02...
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This speed is automatically set according to the connected Inline terminals. Only use terminals with a uniform transmission speed in the entire connected Inline system (local bus and remote bus). Transmission reliability CR check (hamming distance: 4) Protocol EN 50254 7805_en_02 PHOENIX CONTACT...
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– ILC 150 ETH, ILC 155 ETH, ILC 170 ETH 2TX 4, maximum Please note that the ILC 130 ETH does not support connection of the INTERBUS remote bus. Network interface Type ILC 130 ETH, ILC 150 ETH, ILC 155 ETH 1 x Ethernet;...
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Diagnostic and status indicators IEC 61131 runtime system (PLC) FR, FF Ethernet (ETH) LINK, ACT INTERBUS diagnostics (IL) RDY, BSA, FAIL, PF Digital inputs and outputs I1 to I8, E, Q1 to Q4 Supply voltages US, UM, UL 7805_en_02 PHOENIX CONTACT...
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Supply lines: 0.5 kV Conducted interference EN 61000-4-6 Criterion A IEC 61000-4-6 Test voltage 10 V Noise emission test according to EN 61000-6-4 Noise emission of housing EN 55011 Class A Approvals For the latest approvals, please visit www.phoenixcontact.com. 7805_en_02 PHOENIX CONTACT...
Connecting cable for connecting the Inline Controller to a PC (V.24 (RS-232) PRG CAB MINI DIN 2730611 cable) 256 MB SD memory card SD FLASH 256MB 2988120 QUINT POWER power supply units See latest Phoenix Contact INTERFACE catalog 5.2.3 Software Description Type Order No. Pcs./Pkt. PC WorX Express automation software...
No firmware update is required for normal system operation. To update the firmware, please proceed according to the "Firmware update ≥ 4.6F/1.13" application note. This can be downloaded from www.phoenixcontact.com. 7805_en_02 PHOENIX CONTACT...
• Push a screwdriver into the slot of the appropriate terminal point (Figure A-1, detail 1), so that you can insert the wire into the spring opening. Phoenix Contact recommends using an SFZ 1-0,6x3,5 screwdriver (Order No. 1204517). • Insert the wire (Figure A-1, detail 2). Remove the screwdriver from the opening.
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Sizing of the power supply ........2-29 Sizing the power supply ........... 2-29 Software requirements ..........1-1 Status indicators ............2-8 System variables............4-1 Terminal box ............2-14 Updating the firmware ..........A-1 V.24 (RS-232) cable..........2-19 PHOENIX CONTACT 7805_en_02...
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