Phoenix Contact CONTACTRON CSS 0.25-1/3 User Manual
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Phoenix Contact CONTACTRON CSS 0.25-1/3 User Manual

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Summary of Contents for Phoenix Contact CONTACTRON CSS 0.25-1/3

  • Page 1 CONTACTRON Speed Starter User manual...
  • Page 2 CSS 0.25-3/3-EMC 1201713 CSS 0.37-3/3-EMC 1201825 CSS 0.55-3/3-EMC 1201828 CSS 0.75-3/3-EMC 1201829 CSS 1.5-3/3-EMC 1201696 EM-CSS-FAN-35 1276911 EM-CSS-FAN-45 1276912 EM-CSS-MOTORSHIELD-35 1276914 EM-CSS-MOTORSHIELD-45 1276916 EM-CSS-CONTROLSHIELD-35 1276904 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
  • Page 3 2021-09-02 Designation Order No. EM-CSS-CONTROLSHIELD-45 1276909 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
  • Page 4 2021-09-02 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...

  • Page 5: Table Of Contents

    Control terminals ....................32 5.2.1 Wiring precautions ................33 5.2.2 PE terminal ..................34 Wiring diagram ....................35 Connection possibilities ..................36 IT jumper ......................38 5.5.1 Removal ....................39 5.5.2 Mains types ..................41 5 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 6 Rotary switch in "SPEED1" or "SPEED2" position ..........76 10.4.1 SPEED1 frequency command ............. 76 10.4.2 SPEED1 direction ................76 10.4.3 SPEED2 frequency command ............. 76 10.4.4 SPEED2 direction ................76 10.5 Rotary switch in "OPTIONS" position ..............77 6 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 7 230 V models..................... 115 480 V models..................... 119 General specifications ..................123 Environment for operation, storage and transportation ........125 Derating for altitude and carrier frequency............127 Operational limits....................129 Applicable standards ..................130 7 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 8 CONTACTRON Speed Starter Reference table for the seven-segment digital control panel LED display ......131 Appendixes..........................133 List of figures ..................... 133 List of tables ...................... 137 Explanation of terms ..................139 Index........................141 8 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 9: For Your Safety

    The use of products described in this manual is oriented exclusively to electrically skilled persons or persons instructed by them. The users must be familiar with the relevant safety concepts of automation technology as well as applicable standards and other regulations. 9 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 10: Field Of Application Of The Product

    – Incorrect operation or modifications to the device can endanger your safety or damage the device. Do not repair the device yourself. If the device is defective, please contact Phoenix Contact. 1.3.4 After unpacking After receiving the CONTACTRON Speed Starter, check the following: –...

  • Page 11: Safety Notes

    Switch off the device before cleaning and disconnect the device from the power distribution. – Ensure that all devices and adapters are attached and connected correctly to prevent the devices from being damaged. – Refer to the documentation before installation. 11 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 12 (Inductance-Capacitance) or R-C (Resistance-Capacitance). – Do not connect surge absorbers at the output terminals of CONTACTRON Speed Starters. – Ensure proper insulation of the main circuit wiring in accordance with the relevant safety regulations. 12 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 13: Reverse Running

    1-1. If the CONTACTRON Speed Starter executes running forward but the motor rotates in a reverse direction, exchange any two of the U, V and W motor leads. Figure 1-1 Reverse running Reverse running 13 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 14 CONTACTRON Speed Starter 14 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 15: Introduction

    24V OUT, SPEED1, SPEED2, GND, RESET, DO – TH1, TH2, NC 2 4 V – 24V OUT, STO+, STO-, GND – 12, 11, 14 EMC shielding plate for control terminals Motor output terminals – U, V, W, PE 15 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 16: Nameplate Information (Example)

    3PH 0-Input Voltage 1.7A 0.7KVA 0.25KW 0.3HP 0-500Hz 1.00 1.00 3.9% 3.9% CSS 0.25-1/3 ,1' &217 (4 ,1' &217 (4 ( ( TAIWAN CS025130T2105S001 Scan the QR code for more information on the product page of the website. 16 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 17: Model Name

    Introduction Model name CSS 0.25 - 3/3 - EMC EMC function: Blank: no EMC function EMC: built-in EMC filter Input voltage: 1/3: 230 V, 1-phase 3/3: 480 V, 3-phase Power (kW) CONTACTRON Speed Starter 17 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 18 CONTACTRON Speed Starter 18 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 19: Dimensions

    Dimensions frame A1 (unit: mm [inch]) 35.0 [1.38] 15.0 [0.59] 6.0 [0.24] 210.0 [8.27] 199.0 [7.83] 199.0 [7.83] 180 [7.09] 55.7 [2.19] 36.2 [1.43] 174.7 [6.88] 165.0 [6.50] 57.5 [2.26] 8.5 [0.34] 5.5 [0.22] 10.4 [0.41] 19 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 20: Frame A2

    Dimensions frame A2 (unit: mm [inch]) 35.0 [1.38] 15.0 [0.59] 6.0 [0.24] 210.0 [8.27] 199.0 [7.83] 199.0 [7.83] 180 [7.09] 55.7 [2.19] 36.2 [1.43] 194.7 [7.67] 185.0 [7.28] 57.5 [2.26] 8.0 [0.32] 5.5 [0.22] 10.4 [0.41] 20 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 21: Frame B1 With Fan

    Frame B1 with fan (unit: mm [inch]) 45.0 [1.77] 25.0 [0.98] 6.0 [0.24] 210.0 [8.27] 199.0 [7.83] 199.0 [7.83] 180 [7.09] 55.7 [2.19] 36.2 [1.43] 189.7 [7.47] 180.0 [7.09] 63.5 [2.50] 8.0 [0.32] 5.5 [0.22] 10.4 [0.41] 21 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 22: Frame B1 With Heat Sink

    Frame B1 with heat sink (unit: mm [inch]) 45.0 [1.77] 25.0 [0.98] 6.0 [0.24] 210.0 [8.27] 199.0 [7.83] 199.0 [7.83] 180 [7.09] 55.7 [2.19] 36.2 [1.43] 189.7 [7.47] 180.0 [7.09] 63.5 [2.50] 8.5 [0.34] 5.5 [0.22] 10.4 [0.41] 22 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 23: Frame B2

    Frame B2 (unit: mm [inch]) 45.0 [1.77] 25.0 [0.98] 6.0 [0.24] 210.0 [8.27] 199.0 [7.83] 199.0 [7.83] 180 [7.09] 55.7 [2.19] 36.2 [1.43] 209.7 [8.26] 200.0 [7.87] 63.5 [2.50] 8.0 [0.32] 5.5 [0.22] 10.4 [0.41] 23 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 24 CONTACTRON Speed Starter 24 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 25: Installation

    Install the CONTACTRON Speed Starter in a metal cabinet. When installing one CONTACTRON Speed Starter below another one, use a metal separator between the CONTACTRON Speed Starters to prevent mutual heating and to prevent the risk of fire accident. 25 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 26: Airflow Side-By-Side Horizontal Installation / Zero Stacking Installation / Side-Mounting Installation

    Inflow Red arrow Outflow Black arrow Distance Figure 4-1 Airflow single installation CONTACTRON Speed Starter Figure 4-2 Airflow side-by-side horizontal installation / zero stacking installation / side-mounting installation CONTACTRON CONTACTRON Speed Starter Speed Starter 26 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 27: Derating Curve

    NOTE: The installation direction for side-mounting is different with other installation methods. Therefore, the minimum mounting clearances A ... C indicate different sides of the CONTACTRON Speed Starter, as shown in the figures below. 27 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 28 CONTACTRON Speed Starter Figure 4-4 Single / side-by-side horizontal / zero stack installation Figure 4-5 Side-mounting Installation 28 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 29: Din Rail Mounting

    Place the CONTACTRON Speed Starter from above on the DIN rail, and push it downwards. Swing the bottom of the CONTACTRON Speed Starter onto the DIN rail. Push the CONTACTRON Speed Starter upwards to lock on the DIN rail. 29 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 30: Removing The Contactron Speed Starter From The Din Rail

    Removing the CONTACTRON Speed Starter from the DIN rail Push the CONTACTRON Speed Starter downwards to unlock. Lift the CONTACTRON Speed Starter from the bottom. Push the CONTACTRON Speed Starter upwards to remove from the DIN rail. 30 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 31: Wiring

    Insert solid or stranded conductors with ferrules directly in the clamping space (A). Reliable contact can be made with stranded conductors without ferrules by opening the spring beforehand using the pushbutton (B). Press the pushbutton (B) also to release the conductor. 31 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 32: Control Terminals

    Speed1 / Speed2 active: DO output 24 V Speed1 / Speed2 not active, but ramp: DO output 24 V Speed1 / Speed2 not active and no ramp: DO output 0 V Feedback relay 11-12: normally open 11-14: normally closed 32 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 33: Wiring Precautions

    When wiring stranded wires, ensure that they are perfectly arranged to go through the wiring holes. – <5 m unshielded cable – >5 m ... <30 m unshielded twisted cable possible – >30 m shielded cable – 50 m maximum permissible cable length 33 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 34: Pe Terminal

    The PE conductor’s cross-sectional area must be the same as the phase conductor’s cross- sectional area. The connection terminals marked with  must be connected to the earth- current circuit. 34 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 35: Wiring Diagram

    Figure 5-4 Wiring diagram Power input terminal Circuit breaker or fuse Electromagnetic contactor AC reactor (input terminal) Zero-phase reactor EMC filter , PE CONTACTRON Speed Starter , PE Zero-phase reactor AC reactor (output terminal) Motor 35 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 36: Connection Possibilities

    Input: 1-phase power Circuit breaker or fuse Motor L/L1 N/L2 Normally open contact Normally closed contact Floating changeover contact Digital output 24 V DC Safety relay Main circuit terminals Control terminals Shielded leads and cable 36 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 37: Input: 3-Phase Power

    Input: 3-phase power Circuit breaker or fuse Motor Normally open contact Normally closed contact Floating changeover contact Digital output terminal 24 V DC Safety relay Main circuit terminals Control terminals Shielded leads and cable 37 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 38: Jumper

    EMC performance of each CONTACTRON Speed Starter is no longer guaranteed. In this case, to comply with the EMC performance, it is recommended to connect an AC reactor in front of the CONTACTRON Speed Starter. 38 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 39: Removal

    Only use the shielded cable as the ground for equipment when the aforementioned points are met. – The connection of the CONTACTRON Speed Starter is just permitted in symmetric systems with a voltage from phase (phase L1, L2, L3) to neutral/earth (N/PE) of maximum 300 V. 39 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 40 – Remove the IT jumper when conducting high voltage tests. When conducting a high voltage test to the entire facility, disconnect the mains power and the motor if the leakage current is too high. 40 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 41: Mains Types

    In some situations, the adapter and cable naturally provide enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side between the main circuit and the control terminals to increase shielding. 41 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 42 Speed Starter. NOTE: You must remove the IT jumper for an asymmetric ground system. Figure 5-10 Grounding at a corner in a triangle configuration Figure 5-11 Grounding at a midpoint in a polygonal configuration 42 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 43: No Stable Neutral Grounding In A Three -Phase Autotransformer Configuration

    Wiring Figure 5-12 Grounding at one end in a single-phase configuration Figure 5-13 No stable neutral grounding in a three -phase autotransformer configuration 43 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 44: Motor Cable Length

    Without EMC category 75 m 50 m 50 m Category C1 30 m (CE only) Category C2 50 m 20 m Category C3 50 m 20 m Unshielded cable 115 m 75 m 75 m 44 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 45: Maximum Motor Cable Lenght At 4 Khz Carrier Frequency (3-Phase)

    Shielded cable without EMC category 75 m 50 m 50 m Category C1 30 m (CE only) Category C2 50 m Category C3 50 m 30 m Unshielded cable 115 m 75 m 75 m 45 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 46 CONTACTRON Speed Starter 46 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 47: Main Circuit Diagram

    Mains input terminals (1-phase) L1, L2, L3 Mains input terminals (3-phase) U, V, W CONTACTRON Speed Starter output terminals for connecting three- phase asynchronous motors (ASM)  , PE Ground connection, comply with local regulations. 47 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 48 CONTACTRON Speed Starter 48 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 49: Standard Fuses An Circuit Breakers

    CSS 0.75-1/3-EMC 0.75 CSS 1.5-1/3-EMC 3-phase CSS 0.25-3/3 0.25 CSS 0.37-3/3 0.37 CSS 0.55-3/3 0.55 CSS 0.75-3/3 0.75 CSS 1.5-3/3 CSS 0.25-3/3-EMC 0.25 CSS 0.37-3/3-EMC 0.37 CSS 0.55-3/3-EMC 0.55 CSS 0.75-3/3-EMC 0.75 CSS 1.5-3/3-EMC 49 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 50: Standard Fuses And Circuit Breakers (For Ul And Cul)

    500 x 400 x 250 CSS 0.55-1/3-EMC 0.55 T, J, CC 500 x 400 x 250 CSS 0.75-1/3-EMC 0.75 T, J, CC 500 x 400 x 250 CSS 1.5-1/3-EMC T, J, CC 500 x 400 x 250 50 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 51 500 x 400 x 250 CSS 0.55-3/3-EMC 0.55 T, J, CC 500 x 400 x 250 CSS 0.75-3/3-EMC 0.75 T, J, CC 500 x 400 x 250 CSS 1.5-3/3-EMC T, J, CC 500 x 400 x 250 51 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 52: Branch Circuit Protection With Circuit Breakers

    500 x 400 x 250 CSS 0.37-3/3-EMC 0.37 500 x 400 x 250 CSS 0.55-3/3-EMC 0.55 500 x 400 x 250 CSS 0.75-3/3-EMC 0.75 500 x 400 x 250 CSS 1.5-3/3-EMC 500 x 400 x 250 52 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 53: Accessories And Spare Parts

    If you use shielded control wires, strip the end of the wire. Attach the shielded cable end with the cable tie 3240807 by putting the cable tie through the loops. Connect the unshielded wires to the control terminal block. 53 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 54 If you use shielded control wires, strip the end of the wire. Attach the shielded cable end with the cable tie 3240807 by putting the cable tie through the loops. Connect the unshielded wires to the control terminal block. EM-CSS-MOTORSHIELD-45 54 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 55: Installation

    As shown in the figure below, put the EMC shielding plate on the CONTACTRON Speed Starter. Use the screw in the accessories to fix the EMC shielding plate on the CONTACTRON Speed Starter. Screw torque: 0.59 Nm ... 0.78 Nm [5.2 lb-in ... 6.9 lb-in] 55 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 56 CONTACTRON Speed Starter 8.1.1.2 Model: EM-CSS-MOTORSHIELD-35/45 As shown in the figure below, loosen the screw from the EMC shielding plate installed on the CONTACTRON Speed Starter. 56 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 57 Screw torque: 0.59 Nm ... 0.78 Nm [5.2 lb-in ... 6.9 lb-in] As shown in the figure below, fix the R-type wire clamp on the EMC shielding plate. Screw torque: 0.59 Nm ... 0.78 Nm [5.2 lb-in ... 6.9 lb-in] 57 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 58: Fan Kit

    CSS 1.5-1/3 (art.-no.: 1201511) – CSS 0.55-1/3-EMC (art.-no.: 1201602) – CSS 0.75-1/3-EMC (art.-no.: 1201613) – CSS 1.5-1/3-EMC (art.-no.: 1201642) – CSS 0.75-3/3 (art.-no.: 1201695) – CSS 1.5-3/3 (art.-no.: 1201650) – CSS 1.5-3/3-EMC (art.-no.: 1201696) 58 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 59: Fan Kit Em-Css-Fan-35 (Art.-No. 1276911)

    Accessories and spare parts Figure 8-1 Fan kit EM-CSS-FAN-35 (art.-no. 1276911) Figure 8-2 Fan kit EM-CSS-FAN-45 (art.-no. 1276912) 59 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 60: Fan Removal

    As shown in the figure below, press the tabs on both side of the fan to remove the fan. Figure 8-3 Fan removal 8.2.2 Fan installation As shown in the figure below, push the fan to install. Figure 8-4 Fan installation 60 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 61: Control Panel

    Description Display shows the parameterized motor rated current [A] 10.1 on page 73 Display shows the parameterized ramp time [s] 10.2 on page 74 Display shows certain physical output values 10.3 on page 75 61 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 62 Display shows the stored frequency and the stored direction of rotation 10.4 on page 76 Display shows the stored frequency and the rotation 10.4 on page 76 Display shows different options 10.5 on page 77 62 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 63: Control Panel Operation Process

    The value in the display changes (0.1-steps) and starts to flash. Press [SET/RESET] to store the value. The displayed value stops flashing and is stored. You can set the parameter for CURRENT level during operation. 63 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 64: Rotary Switch In "Ramp" Position

    The value in the display changes (0.1-steps) and starts to flash. Press [SET/RESET] to store the value. The displayed value stops flashing and is stored. You can set the parameter for RAMP time value during operation. 64 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 65: Rotary Switch In "Status" Position

    "L" or "R" LEDs ON in case of a signal "P" shows on digit 1 IGBT temperature "L" or "R" LEDs ON in case of a signal "°C" shows on digit 1 and 2 Refer to Section “Rotary switch in "STATUS" position” on page 75 for details. 65 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 66: Rotary Switch In "Speed1" / "Speed2" Position When Stop

    LED "R" (depending on the stored direction) starts to flash. Press [DOWN] or [UP] to change the running direction. "R" changes to "L" (backwards if press the buttons again) and keeps flashing. Press [SET / RESET] to store the setting for running direction. 66 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 67: Rotary Switch In "Speed1" / "Speed2" When Running

    The value in the display changes (0.1-steps) and starts to flash. Press [SET / RESET] to store the value. The displayed value stops flashing and is stored. The direction cannot be changed if there is a run signal. 67 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 68: Rotary Switch In "Speed1" Or "Speed2" Position For Direction Setting At Stop

    The direction LED changes (from "L" to "R" or from "R" to "L") once you press [UP] or [DOWN] and keeps flashing after the setting. Press [SET / RESET] to store the value. The displayed value stops flashing and is stored. 68 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 69: Rotary Switch In "Options" Position

    Rotary switch in "OPTIONS" position Turn the rotary switch to "OPTIONS" to set options and parameters. The following are descriptions for the options. Refer to Section “Rotary switch in "OPTIONS" position” on page 77 for details. 69 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 70: 1-Phase Device

    CONTACTRON Speed Starter type "12. ID - identity code" shown on the display Firmware version "13.ver - firmware version" shown on the display Relay output "14. FC - feedback contact" shown on the display 70 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 71 Use [UP] or [DOWN] to select other parameter to be changed. If you choose a parameter without setting, the value of this parameter shows on the display for 10 s, then returns to the parameter name. 71 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 72: Status Summary

    1 s display for "SP2" "Hz" LED ON "L" LED ON and "Hz" LED "L" LED ON and "Hz" LED OPTIONS Scrolling display, 1._rF_- OPTIONS Scrolling display, 1._rF_- OPTIONS Scrolling display, 1._rF_- _motor_rated_frequency _motor_rated_frequency _motor_rated_frequency 72 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 73: 10 Description Of Parameter Settings

     Motor rated 0.1 ... rated current of Rated current of the current the CONTACTRON CONTACTRON Speed Starter Speed Starter Figure 10-1 Tripping curve 1000,00 100,00 10,00 1,00 Motor rated current [%] 73 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 74: Rotary Switch In "Ramp" Position

    0.1 s ... 100.0 s Ramp Δt = x Δf 50 Hz Δt = acceleration time for Δf Δf = frequency change Figure 10-2 Acceleration and deceleration time f [Hz] t [sec] R a m p 74 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 75: Rotary Switch In "Status" Position

    LED numbers 1 ... 5 indicate the displayed digit from left to right on the control panel, as shown in the figure below. Figure 10-3 Displayed digits 1 2 3 4 5 Can be set Leading Parameter Setting range Factory during operation alphabet name default Status Read only Read only 75 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 76: Rotary Switch In "Speed1" Or "Speed2" Position

    The maximum value depends on the value defined by option 3. oF - highest output frequency on page 10.4.4 SPEED2 direction This parameter determines the direction of SPEED2. Can be set during Leading Parameter name Setting range Factory operation alphabet default SPEED2 direction R: Forward L: Reverse 76 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 77: Rotary Switch In "Options" Position

    Set the rated frequency for the motor as indicated on the motor’s nameplate. Can be set Leading alphabet Parameter Setting range Factory during name default operation 1. rF - motor rated Motor rated 0.0 Hz ... 500.0 Hz 50.0 Hz frequency frequency 77 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 78: Motor Rated Voltage

    Set this value to determine the maximum value of SPEED1 and SPPED2 frequency command. Can be set Leading alphabet Parameter Setting range Factory during name default operation 3. oF - highest Highest output 0.0 Hz ... 500.0 Hz 100.0 Hz output frequency frequency 78 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 79: Pulse Frequency

    Figure 10-4 on page 80 Figure 10-5 on page 80), the rated current is constant, and Pulse Frequency output by the drive decreases automatically according to the ambient temperature, overload output current and overload time. 79 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 80 CONTACTRON Speed Starter Figure 10-4 230 V series derating curve (1-phase input) 230 V Pulse frequency (kHz) Figure 10-5 480 V series derating curve (3-phase input) 480 V Pulse frequency (kHz) 80 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 81: V/F-Waveform

    Decrease this parameter if the motor starts to vibrate. Can be set during Leading alphabet Parameter Setting Range Factory operation name default  7. vL - voltage lift Voltage Lift 0 % ... 10 % 81 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 82: Slip Compensation

    If the actual speed is slower than the reference speed, increase the compensation value. Otherwise, decrease the compensation value Can be set Leading alphabet Parameter name Setting range Factory during default operation  8. Sc- slip Slip compensation 0.0 % ... 10.0 % 0.0 % compensation 82 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 83: Ptc

    PTC input voltage ≤8.43 V, overheat error PTC input voltage ≤2.5 V, open loop Can be set during Leading alphabet Parameter Setting range Factory operation name default  9. PTC - PTC active No: disabled Yes: enabled 83 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 84: 10.5.10 Parameter Lock

    10.5.11 Parameter reset Return all parameters to defaults. Can be set Leading alpha- Parameter Setting range Factory during opera- name default tion 11.res - parameter Parameter No: No function reset reset Yes: Returns parameters to default 84 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 85: 10.5.12 Identity Code

    Can be set Leading Parameter Setting range Factory during opera- alphabet name default tion  14. FC - feed- Relay output Warn: Just the warnings Both back contact Error: Just the errors Both: Errors and warnings 85 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 86 CONTACTRON Speed Starter 86 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 87: 11 Warning Codes

    Start up the motor with large capacity Check the power system. Increase the capacity of power equipment. The load is too large Reduce the load. Increase the CONTACTRON Speed Starter capacity. Increase the acceleration time. 87 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 88 No connection of the STO+ to 24V terminal and/or STO- Check if the STO+ is connected to 24V terminal and STO- to to GND terminal when motor is at standby or RUN. GND terminal. 88 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 89 Install / add cooling fans or air conditioner to lower the ambi- ent temperature. Motor cooling system fault Check the cooling system and clear the fault if there is any. Motor fan error Replace the fan. 89 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 90 CONTACTRON Speed Starter 90 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 91: 12 Error Codes

    Phase loss protection (PHL) Phase loss of power input Reset Reset method Manual reset Reset condition Reset after the fault is cleared Cause Corrective actions Mains phase failure Check wiring of the mains connection. Check fuses. 91 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 92 Start up the motor with large capacity Check the power system. Increase the capacity of power equipment. The load is too large Reduce the load. Increase the CONTACTRON Speed Starter capacity. Increase the acceleration time. 92 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 93 Deceleration time is too short, causing too large Increase the "RAMP" time. regenerative energy of the load. Replace the CONTACTRON Speed Starter with a larger ca- pacity model. Mains voltage is too high Check mains voltage. 93 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 94 Decrease the carrier frequency of parameter Pulse Frequency. Torque compensation is too large Decrease torque compensation gain (refer to parameter “Start boost” on page 81 “Voltage lift” on page 81) until the output current reduces and the motor does not stall. 94 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 95 Error codes Figure 12-1 Overload capacity Motor loading rate [%] 95 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 96 CONTACTRON Speed Starter’s rated current. If yes, replace the CONTACTRON Speed Starter with a larger capacity model. Check drive layout. Check settings “Voltage lift” on page “V/F-waveform” on page “Start boost” on page 81 96 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 97 Increase ventilation space of the CONTACTRON Speed Starter. Check if the CONTACTRON Speed Starter matches the Reduce the load. corresponding load. Reduce the pulse frequency. Replace the CONTACTRON Speed Starter with a larger power class. 97 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 98 Change the installed place if there are heating devices in the surroundings. Install / add cooling fan or air conditioner to lower the ambient temperature. Motor cooling system fault Check the cooling system to clear the fault if there is any. 98 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 99 PTC is enabled. PTC input voltage is ≤2.5 V Reset Reset method Manual Reset condition Reset when input voltage is ≥9.25 V Cause Corrective actions Faulty wiring of the PTC. Check the wiring of the PTC. 99 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 100 Short-circuit is detected be- tween U and W output termi- nals before the motor starts. Reset Reset method Manual reset Cause Corrective actions Short-circuit of motor wiring Check the motor wiring if there is a short-circuit 100 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 101 Internal EEPROM cannot be read. Reset Reset method Manual reset Cause Corrective actions Internal EEPROM cannot be read. If the failure still exists after a reset return the CONTAC- TRON Speed Starter to the factory for repair. 101 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 102 Fault descriptions STO2 - STO channel 2 error STO CH2 error (STO2) STO channel 2 internal error Reset Reset method Cause Corrective actions Hardware failure Return the CONTACTRON Speed Starter to the factory for repair. 102 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 103: 13 Sto - Safe Torque Off

    The Safe Torque Off function complies with the following international standards: – EN ISO 13849-1: Category 4 PL e – IEC 61508: SIL 3 – IEC/EN 61800-5-2: SIL 3 – IEC 60204-1: Category 0 – IEC/EN 61800-5-2: safety standard for drives 103 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 104: Safety Information

    As soon as a valid signal is applied to the STO input (terminals STO+ and STO-), the device receives control commands and the motor can be operated. With non-safety-related applications, you can also issue the release by bridging terminals (STO-) and (GND) and terminals (STO+) and (24V OUT). 104 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 105: Safety Parameters

    HFT - Hardware failure tolerance SFF [%] - Safe failure fraction 99.9 DC [%] - diagnostic coverage 99.9 PFH [1/h] - probability of a dangerous 10.9 * 10 failure per hour Mission time [years] 105 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 106 CONTACTRON Speed Starter 106 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 107: 14 Application Notes

    Application notes 14 Application notes 14.1 Application examples without STO function 14.1.1 1-phase 107 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 108: 3-Phase

    CONTACTRON Speed Starter 14.1.2 3-phase 108 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 109: Application Examples With Sto Function

    Application notes 14.2 Application examples with STO function Figure 14-1 Safe shutdown 2-channel Emergency stop Reset button 109 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 110 CONTACTRON Speed Starter Figure 14-2 Safe shutdown 1-channel (STO+) Emergency stop Reset button 110 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 111 Application notes Figure 14-3 Safe shutdown 1-channel (STO-) Emergency stop Reset button 111 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 112: Block Diagram

    CONTACTRON Speed Starter 14.3 Block diagram 14.3.1 1-phase 112 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 113: 3-Phase

    Application notes 14.3.2 3-phase 113 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 114 CONTACTRON Speed Starter 114 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 115: A Technical Data

    Max. output current (150 % rated mains 2.55 3.75 6.45 11.25 current) [A] Overload time [s] Recovery time [s] Max. output current during the recovery 1.275 1.875 3.225 5.625 time (75 % rated mains current) [A] 115 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 116 Without mounting brackets and rotary 35 x 180 x 165 45 x 180 x 180 switch Cooling method Heat sink Fan cooling Maximum motor cable length [m] EMC Compliance Category C2 EMC Compliance Category C3 Without EMC Compliance 116 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 117 Overload time [s] Recovery time [s] Max. output current during the recovery 0.85 1.25 2.15 3.75 time (50 % rated mains current) [A] Cycle mains switching [per minute] Discharge time (DC link capacitors) [min] 117 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 118 Without mounting brackets and rotary 35 x 180 x 165 45 x 180 x 180 switch Cooling method Heat sink Fan cooling Maximum motor cable length [m] EMC Compliance Category C2 EMC Compliance Category C3 Without EMC Compliance 118 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 119: A 2 480 V Models

    Overload time [s] Recovery time [s] Max. output current during the recovery 0.45 0.75 1.25 1.95 time (50 % rated mains current) [A] Cycle mains switching [per minute] Discharge time (DC link capacitors) [min] 119 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 120 Without mounting brackets and rotary 35 x 180 x 165 45 x 180 x 180 switch Cooling method Heat sink Fan cooling Maximum motor cable length [m] EMC Compliance Category C2 EMC Compliance Category C3 Without EMC Compliance 120 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 121 Overload time [s] Recovery time [s] Max. output current during the recovery 0.45 0.75 1.25 1.95 time (50 % rated mains current) [A] Cycle mains switching [per minute] Discharge time (DC link capacitors) [min] 121 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 122 Without mounting brackets and rotary 35 x 180 x 165 switch Cooling method Heat sink Fan cooling Maximum motor cable length [m] EMC Compliance Category C2 n.a. n.a. n.a. n.a. n.a. EMC Compliance Category C3 Without EMC Compliance 122 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 123: A 3 General Specifications

    Maximum supply output current [mA] Table A-2 Digital input (SPEED1, SPEED2, RESET) Rated control voltage [V] Type of input voltage Typical control current [mA] Delay time [ms] Timing RESET terminal [ms] 500 ... 3000 123 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 124 Relay output (12 (NO) / 11 (COM) / 14 (NC)) Type of input voltage AC / DC Relay voltage [V] Maximum DC voltage Maximum AC voltage Relay current [A] Maximum DC current Minimum DC current @ 5 V DC 0.01 Maximum AC current 124 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 125: Environment For Operation, Storage And Transportation

    <2000 m (for altitudes >1000 m, de-rate to use it.) Table A-8 on page 129 Package drop Storage ISTA procedure 1A (according to weight) IEC 60068-2-31 Transportation Vibration Operating 0.075 mm / 1G Compliance with IEC 60068-2-6 Non-operating 125 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 126 CONTACTRON Speed Starter Shock Operating 15G, 11 ms Compliance with IEC/EN 60068-2-27 Non-operating Standard require- IEC/EN 61800-3 ments Requirements for IEC/EN 61800-5-2 (second environment) functional safety 126 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 127: A 5 Derating For Altitude And Carrier Frequency

    Derating for altitude and carrier frequency Derating for altitude and carrier frequency A 5.1 Derating curve for altitude Figure A-1 Altitude derating curve Altitude [m] 127 / 146 109908_en_00 PHOENIX CONTACT...

  • Page 128: Rated Output Current [%] Of 230 V Models For Different Carrier Frequencies

    Derating curve for carrier frequency Figure A-2 230 V models 230 V Carrier frequency [kHz] Table A-6 Rated output current [%] of 230 V models for different carrier frequencies Frequency [kHz] Rated output current [%] 128 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 129: A 6 Operational Limits

    1 % or lower the temperature by 0.5 °C for every 100 m in- crease in altitude. If installing at an altitude higher than 2000 m is required, contact Phoenix Contact for more information. Impulse voltage insu- 6 kV...

  • Page 130: A 7 Applicable Standards

    Safety of Machinery – Functional Safety of safety-related electrical, electronical and programmable electronic con- trol systems IEC 61508-1 to 7 Functional Safety of electrical, electronic and programma- ble electronic safety-related systems – Part 1 to 7 130 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 131: B Reference Table For The Seven-Segment Digital Control Panel Led Display

    B Reference table for the seven-segment digital control panel LED display Table B-1 Reference table for the seven-segment digital control panel LED display Digit Display Digit Display Digit Display Digit Display Digit Display Digit Display Digit Display 131 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 132 CONTACTRON Speed Starter 132 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 133: Appendixes

    Airflow side-by-side horizontal installation / zero stacking installation / side-mounting installation ..............26 Figure 4-3: Derating curve ................... 27 Figure 4-4: Single / side-by-side horizontal / zero stack installation ..... 28 Figure 4-5: Side-mounting Installation ..............28 Figure 4-6: Dimensions ..................29 133 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 134 Figure 8-2: Fan kit EM-CSS-FAN-45 (art.-no. 1276912) ........59 Figure 8-3: Fan removal ..................60 Figure 8-4: Fan installation ................... 60 Section 9 Figure 9-1: Control panel ..................61 Figure 9-2: Status display ..................65 134 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 135 Safe shutdown 1-channel (STO+) ............ 110 Figure 14-3: Safe shutdown 1-channel (STO-) ............. 111 Appendix A Figure A-1: Altitude derating curve ..............127 Figure A-2: 230 V models .................. 128 Figure A-3: 480 V models .................. 129 135 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 136 CONTACTRON Speed Starter 136 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 137: List Of Tables

    Table 8-1: Accessories ..................53 Section 9 Table 9-1: Descriptions of functions ..............61 Table 9-2: Status description ................65 Table 9-3: Options and their description ............... 70 Table 9-4: Status overview ................... 72 137 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 138 Rated output current [%] of 480 V models for different carrier f requencies..................129 Table A-8: Operational limits................129 Appendix B Table B-1: Reference table for the seven-segment digital control panel LED display ....................131 138 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 139: Explanation Of Terms

    Molded Case Circuit Breaker Protected Earth PELV Protective Extra-Low Voltage Performance Level Positive Temperature Coefficient Pulse Width Modulation Residual Current Device Radio Frequency Interference SELV Safety Extra-Low Voltage Safety Integrity Level Safe Torque Off 139 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 140 CONTACTRON Speed Starter 140 / 146 PHOENIX CONTACT 109908_en_00...

  • Page 141: Index

    ....43 removing CSS ............30 Block diagram EEPROM read error..........101 1-phase ............... 112 EMC shielding plate ............ 53 3-phase ............... 113 accessories ............53 cable tie..............53 installation ............. 55 141 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 142 Frame B2 Model name ..............17 dimensions ............23 Motor overload error ........... 94 Fuses Motor rated frequency..........77 IEC ................ 49 Motor rated voltage ............. 78 UL and cUL ............50 Mounting clearances........... 27 142 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 143 Phase loss protection error ......... 91 parameters ............75 Phase UV short error..........100 setting ..............65 Phase UW short error..........100 Surge voltage.............. 44 Phase VW short error..........101 Symmetric ground system .......... 41 143 / 146 109908_en_00 PHOENIX CONTACT...
  • Page 144 Warnings over temperature ........... 89 over voltage............88 safe torque off ............88 STO............... 88 under voltage............87 Wiring connection possibilities ......... 36 control terminals ..........31, 32 power terminals ............. 31 system..............35 144 / 146 PHOENIX CONTACT 109908_en_00...
  • Page 145 The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
  • Page 146 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany 146 / 146 phoenixcontact.com...
  • Page 148 PHOENIX CONTACT GmbH & Co. KG Flachsmarktstraße 8 32825 Blomberg, Germany Phone: +49 5235 3-00 Fax: +49 5235 3-41200 E-mail: info@phoenixcontact.com phoenixcontact.com...

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