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CYC4560 CYCLONE KIT - SUITABLE FOR
LARGE SIZE ABSCO SHEDS UP TO
3M X 4.5M
2.3M X 4.5M
3M X 6M
READ THESE INSTRUCTIONS
CAREFULLY AND FULLY SO THAT
AN UNDERSTANDING OF THE STEPS
INVOLVED IN CONSTRUCTION IS
OBTAINED. DO THIS WITH
CONSTANT REFERENCE TO
ENGINEERING DRAWINGS
PROVIDED.
MEASURE AND CHECK OFF
ALL THE COMPONENTS PRIOR
TO COMMENCEMENT. IF A
DISCREPANCY IS DISCOVERED,
CONTACT ABSCO INDUSTRIES
IMMEDIATELY FOR ASSISTANCE
We thank you for choosing an Australian Made Shed. For further assistance please
visit our detailed instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be number ONE, so please let us
know what you think of our instructions. Feedback makes us better.
feedback@absco.com.au
ABSCO INDUSTRIES
ASSEMBLY INSTRUCTIONS
CYC4560 CYCLONE KIT
WARNING: THE SHED MUST BE ANCHORED TO A 100mm THICK CONCRETE
SLAB AS DETAILED IN THIS INSTRUCTION WITH THE CONCRETE ANCHORS
SUPPLIED, OTHERWISE, EVEN AFTER THE ADDITION OF THE CYCLONE KIT,
THE SHED WILL NOT REACH THE STRUCTURAL ADEQUACY REQUIRED
DURING SEVERE STORMS OR A CYCLONIC EVENT.
WARNING: THE DOOR(S) MUST REMAIN CLOSED WITH ALL PADBOLTS
PROPERLY SECURED DURING SEVERE STORMS OR CYCLONIC EVENT.
ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13
THE ADDITION OF THIS CYCLONE KIT WILL
INCREASE THE WIND STRENGTH OF YOUR
ABSCO SHED TO THESE CLASSIFICATIONS
W50C (C2) TO WITHSTAND WIND GUSTS OF
UP TO 180KLM/HOUR IF INSTALLED IN
ACCORDANCE WITH THIS ABSCO
ASSEMBLY INSTRUCTION.
6.0m X 3.0m
UTILITY SHED
PAGE 1
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Summary of Contents for ABSCO SHEDS CYC4560
- Page 1 Http://www.abscosheds.com.au/watch-videos At ABSCO Industries we are always looking to be number ONE, so please let us know what you think of our instructions. Feedback makes us better. feedback@absco.com.au ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 1...
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Page 2: General Instructions
REQUIRED LENGTH, REFER TO PAGE 14. FOR CONNECTING THE CHANNELS TO EXISTING CENTRE PORTAL FRAMES AND EXISTING GABLE DOOR END FRAMEWORK, USE THE SPECIAL MULTI PURPOSE BRACKETS AND SELF DRILLING TEK SCREWS SUPPLIED ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 2... - Page 3 CERTIFICATE OF COMPLIANCE (FORM 15) 3M X 6.0M 'ABSCO UTILITY SHED' MODELS SUBMIT: DRAWING 06205-03-GS05 DRAWING 06205-03-GS07 DRAWING 06205-03-GS08 DRAWING 06205-03-GS11 CERTIFICATE OF COMPLIANCE (FORM 15) 6.0m X 3.0m WORKSHOP SHED ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 3...
- Page 4 3 x COLOUR 3 x ZINC M10 DYNABOLTS BRACKET DOOR JAMB BRACKET M10 BOLTS ANCHOR BRACKET KIT 3mm DRILL BIT DOOR & FRAME PHILLIPS HEAD HINGE DRIVER BIT ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 4...
- Page 5 COMPLETED CYCLONE KIT EXAMPLES VIEW OF INTERNAL FRONT SECTION OF CYCLONE KIT (3M WIDE MODEL SHOWN) VIEW OF INTERNAL REAR SECTION OF CYCLONE KIT (3M WIDE MODEL SHOWN) ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 5...
- Page 6 VIEW OF FRONT SECTION OF CYCLONE KIT WITH DOORS OPEN (3M WIDE MODEL SHOWN) VIEW OF INTERNAL FRONT SECTION OF CYCLONE KIT WITH DOORS CLOSED(3M WIDE MODEL SHOWN) ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 6...
- Page 7 ASSEMBLY INSTRUCTIONS CYC4560 CYCLONE KIT CYCLONE KIT ASSEMBLY - WORKSHOP BRACE LOCATIONS CYCLONE BRACING ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 7...
- Page 8 ASSEMBLY INSTRUCTIONS CYC4560 CYCLONE KIT CYCLONE KIT ASSEMBLY - UTILITY SHED BRACE LOCATIONS NOTE: DOOR BRACING FRAMES ARE THE SAME SIZE FOR ALL THREE DOORS, POSITIONED CENTRALLY CYCLONE BRACING ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 8...
- Page 9 CYC4560 CYCLONE KIT CYCLONE KIT ASSEMBLY - INSTALL EXTRA SCREWS ABSCO SHEDS ARE SUPPLIED WITH PRE-DRILLED HOLES THAT ARE 592mm FROM CENTRE TO CENTRE. W50C REQUIRES THE INSTALLATION OF EXTRA SCREWS TO REDUCE CENTRE DISTANCE TO 296mm. YOU WILL BE REQUIRED TO DRILL THESE 3mm HOLES YOURSELF AT THE LOCATIONS LISTED AND SHOWN ON THE FOLLOWING DIAGRAM.
- Page 10 STARTING SLOWLY BEGIN TO DRILL THE TEK SCREW INTO THE SHEET SECTIONS. ONCE THE TEK SCREW HAS STABILISED WHILE DRILLING INCREASE THE DRILL SPEED UNTIL THE TEK SCREW THREADS BITE INTO THE SHEET COMPONENT. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 10...
- Page 11 ALIGN TEK SCREWS 296mm APART, THIS IS APPROXIMATELY 2 SHEET CORRUGATIONS IN DISTANCE. IF DONE CORRECTLY TEK SCREWS SHOULD LINE UP WITH CORRUGATIONS OF SHEETS ALLOWING FOR A SMOOTH FLUSH FINISH TO WALL OR ROOF. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 11...
- Page 12 INSTALL BOXED WALL CHANNELS TO PORTAL FRAME AS SHOWN BELOW. FOR OPEN SIDE OF PORTAL FRAME INSERT A PIECE OF CHANNEL OFF CUT AND SCREW INTO POSITION AS SHOWN THEN MOUNT BOXED WALL CHANNELS TO PORTAL FRAME. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 12...
- Page 13 STEP 2 - PLACE DOOR FRAME COMPONENTS ON FLOOR AND USE ONE TEK SCREW AT EACH JOIN. STEP 3 - ENSURE FRAME IS SQUARE AND PLACE ONE MORE TEK SCREW AT EACH JOIN. STEP 4 - TURN FRAME OVER AND REPEAT STEP 3. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 13...
- Page 14 FOR DOUBLE DOORS, FIT THE PADBOLTS B AND C TO THE OUTSIDE FACE OF THE DOOR. STEP 10 - DRILL UPPER AND LOWER DOOR CHANNEL AS SHOWN FOR HOLES B AND C FOR PADBOLT SHAFTS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 14...
- Page 15 TEK SCREW INTO POSITION AS SHOWN BELOW. ENSURE BOXED SECTION IS PUSHED FIRMLY AGAINS THE SIDEWALL OF THE SHED. THIS WILL ALLOW THE DOOR STUD TO BE INSTALLED LATER.. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 15...
- Page 16 TIP: USE ANOTHER PIECE OF WOOD 890mm HIGH TO MARK THE DRILL HIEGHTS ON THE OUTSIDE OF THE SHED. BACK WALL COMPLETED BOXED SECTION MOUNTED TO REAR WALL. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 16...
- Page 17 SECTION TO THE WALL FROM THE OUTSIDE OF THE SHED. THIS TASK IS BEST DONE WITH TWO PEOPLE. COMPLETED BOXED SECTION MOUNTED TO SIDE WALL AND BRACED AGAINST FRONT WALL BOXED SECTION. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 17...
- Page 18 NEED TO BE SCREWED TO THE SUPPLIED DOOR STUD AS SHOWN. TEK SCREW DOOR STUD INTO POSITION FROM OUTSIDE OF SHED EVERY 296mm. REPEAT THE ABOVE PROCESS FOR OPPOSING DOOR STUD. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 18...
- Page 19 WHILE SOME ONE HOLDS THE CHANNEL IN PLACE, USE TEK SCREWS TO SECURE THE CHANNEL TO THE ROOF FROM THE OUTSIDE. DO NOT SIT, STAND OR WALK ON THE ROOF< OR APPLY UNNECESSARY PRESSURE ON THE ROOF SHEETS DURING THIS PROCEDURE. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 19...
- Page 20 PLACE A CORNER BRACKET TO JOIN THE REAR, SIDE AND FRONT WALL CHANNELS TOGETHER AS SHOWN USING FOUR TEK SCREWS FOR EACH BRACKET. PRE-DRILLING THE BRACKET WILL MAKE THIS TASK EASIER. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 20...
- Page 21 THE SHED ROOF LIP MAY NEED TO BE REMOVED IN ORDER TO FIX BRACKET TO SIDE WALL FROM THE OUTSIDE. WALL BRACKET MOUNTED WALL BRACKET MOUNTED TO TO SIDEWALL GABLE WALL ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 21...
- Page 22 2-M10 DYNABOLTS TO PORTAL FRAME TO PORTAL FRAME 6060 4580 DOOR DOOR OUTLINE PLANS SHOWING POSITION OF HOLD DOWN BOLTS PLACE M10 HOLD DOWN BOLTS EQUALLY SPACED AS SHOWN ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 22...
- Page 23 PLACE THE BRACKET IN THE MIDDLE OF THE JAMB AND SECURE WITH FOUR TEK SCREWS. ONCE SECURED USE A 10mm MASONARY BIT TO INSTALL TWO 10mm DYNABOLTS. THIS COMPLETES THE INSTALLATION OF THE ABSCO CYCLONE KIT. ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: CYC4560 CYCLONE KIT 31/05/13 PAGE 23...