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GSi Cumberland PNEG-1333 Installation And Owner's Manual

Turkey poult feeder system
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Turkey Poult Feeder System
Installation and Owner's Manual
PNEG-1333
Date: 07-21-14
PNEG-1333

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Summary of Contents for GSi Cumberland PNEG-1333

  • Page 1 Turkey Poult Feeder System Installation and Owner’s Manual PNEG-1333 Date: 07-21-14 PNEG-1333...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the most current information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1333 Turkey Poult Feeder System...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ...........................4 Safety Instructions ..........................5 Safety Sign-Off Sheet ..........................9 Chapter 2 Decals ..............................10 Safety Decals and Placement ......................10 Chapter 3 Specifications .............................12 Capacities and Specifications ......................12 Chapter 4 Assembly ............................14 Pan Feeder Assembly ..........................14 Auger Tube Assembly ..........................19 Drive Unit/End Control Pan Assembly ....................20 Center House Control Pan ........................23...

  • Page 4: Chapter 1 Safety

    1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.

  • Page 5: Safety Instructions

    1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
  • Page 6 1. Safety Operate Motor Properly In an emergency, shut down the power source. Turn OFF and lock out all power sources before performing any maintenance. Do not operate electric motor equipped units until motors are properly grounded. Disconnect power on electrical driven units before resetting motor overloads.
  • Page 7 1. Safety This machine is not designed for use in atmospheres where there is a risk of explosion. Such environments may include enclosed areas of high dusts concentrations, gas vapors and fumes. Use of the Pan Feeder System in such an environment is prohibited. If in doubt, contact Cumberland or your dealer. Safety Guards The Pan Feeder System contains many moving and electrical parts, which can cause serious injury or death if touched.
  • Page 8 1. Safety READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE SAVE FOR FUTURE REFERENCE 1. Read and understand the operating manual before trying to install or operate the Pan Feeding System. 2. Power supply should be OFF for service of electrical components. Use CAUTION in checking voltage or other procedures requiring power to be ON.

  • Page 9: Safety Sign-Off Sheet

    1. Safety Safety Sign-Off Sheet As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this auger. This sign-off sheet is provided for your convenience and personal record keeping.

  • Page 10: Chapter 2 Decals

    (See Figure 2A.) or death. Lockout power before servicing. GSI Group Inc. 217-226-4421 DC-884: The decal shown is located on the top plate WARNING assembly. It alerts the operator of potential death or dismemberment from coming into contact with a moving auger.
  • Page 11 Keep clear of moving parts. out the power before servicing. (See Figure 2D.) Will cause serious injury. Disconnect and lockout power before servicing. GSI Group, Inc. 217-226-4421 DC-993 Figure 2B Figure 2C DC-993 Figure 2D PNEG-1333 Turkey Poult Feeder System...

  • Page 12: Chapter 3 Specifications

    3. Specifications Capacities and Specifications Drive Unit Drive Unit Motor Motor RPM Gearbox Ratio Output RPM Weight Description 1/2 HP 110/220V 1P 07099366-50 FLX-4760 1425 00404048 4.8:1 37.6 lb. (17.1 kg) 50 HZ 1/2 HP 110/220V 1P 07098924-50 FLX-4760 1425 07098809 3.91:1 37.4 lb.
  • Page 13 3. Specifications Pan Assembly Part # Description Weight C2000070 Turkey Poult FDR 2PC DT 2.34 lb. (1.1 kg) C2000095 Turkey Poult Control Pan, Micro 13.70 lb. (6.2 kg) C2000104 Turkey Poult FDR C.H. CTL Pan 8.71 lb. (4.0 kg) Tubing Part # Length Weight...

  • Page 14: Chapter 4 Assembly

    4. Assembly Pan Feeder Assembly 1. Align the tabs on the upper and lower half of the two-piece drop tube and snap into place as shown Figure 2. Align the locking tabs on the drop tube extension with the slots on the two-piece drop tube as shown Figure 4B.
  • Page 15 4. Assembly Pan Feeder Assembly (Continued) 3. Starting from the bottom of the feed level, thread two (2) feed level cables through it as shown in Figure 4C. Pull the cable until the cable stops are firmly seated against the bottom of the feed level. 4.
  • Page 16 4. Assembly Pan Feeder Assembly (Continued) 5. Refer to Figure 4E and orient the components as shown. Align the adjustor tabs with the channel on the drop tube extension. Slide both the feed level adjustor and feed level at the same time over the drop tube extension.
  • Page 17 4. Assembly Pan Feeder Assembly (Continued) 6. After the feed level adjustor and feed level have been attached to the drop tube extension, rotate the feed level adjustor clockwise until the tab snaps into the center channel as shown in Figure The feed level can now be adjusted to the desired level by sliding the feed level adjustor up or down and locking it into place by rotating the tab into one of the eight (8) locking positions.
  • Page 18 4. Assembly Pan Feeder Assembly (Continued) 7. Position the assembly as shown in Figure 4H and lower the grill over the top of the assembly until it is seated. Figure 4H 8. After the grill has been assembled, string the feed level cable through the guides on the drop tube extension and drop tube as shown in Figure 9.

  • Page 19: Auger Tube Assembly

    4. Assembly Auger Tube Assembly Be careful. There may be sharp edges that can cut while assembling the feed line. Wear protective clothing and gloves. WARNING 1. Slide the turkey poult feeder assembly onto the auger tube as shown in Figure 4K.

  • Page 20: Drive Unit/End Control Pan Assembly

    4. Assembly Drive Unit/End Control Pan Assembly 1. Remove the bottom and top plate assembly from the control pan. Remove the anchor plate from the control pan unit and bolt it to the drive unit as shown in Figure 4N. Note the orientation of the anchor plate and make sure the bevels are on the bottom side of the drive unit.
  • Page 21 4. Assembly Drive Unit/End Control Pan Assembly (Continued) 3. Remove the vent plug at the top of the gearbox and fill with six (6) ounces of the provided lubricant or a lubricant specified below: * Use Standard Oil of Ohio Factolube #2 or equivalent. Gearup 90, Mobilube E.P.80-90 or a good automobile differential oil SAE.90.
  • Page 22 4. Assembly Drive Unit/End Control Pan Assembly (Continued) 5. The drive unit and control pan assembly should look like the one in Figure 6. Attach the feed level adjustment cables to the AZUMA nut that is secured to the top of the control pan as shown in Figure 4R.

  • Page 23: Center House Control Pan

    4. Assembly Center House Control Pan 1. Begin by enlarging the feed hole in the auger tube. Use a hacksaw and tin snips to cut out material as shown in Figure 4T. Make sure that there are no burrs on the inside of the auger that may interfere with the auger operation.
  • Page 24 4. Assembly Center House Control Pan (Continued) 3. If the feed level adjustment cables are not already installed, follow Step 3 on Page 15 through Step 6 on Page 17 in the pan feeder assembly section on Page 4. Attach the feed level adjustment cables to the AZUMA nut that is secured to the top of the control pan as shown in Figure 4V.

  • Page 25: Boot/Auger Assembly And Installation

    4. Assembly Center House Control Pan (Continued) 6. The completed control pan should look like the one shown in Figure Figure 4X Boot/Auger Assembly and Installation 1. Attach the boot to the last section of the feeder line with the supplied U-bolt and insulator assembly as shown in Figure 4Y.
  • Page 26 4. Assembly Boot/Auger Assembly and Installation (Continued) 3. Using constant care and inspection, push the auger through the boot and into the auger tube. Two (2) people should perform this operation. One person should feed the auger into the tube while the other person carefully uncoils the auger to prevent any distortion.
  • Page 27 4. Assembly Boot/Auger Assembly and Installation (Continued) 7. With the pliers still in place, insert the idler shaft assembly into the auger and thread the auger through the U-bolt as shown in Figure 4AC. Make certain that the idler assembly is threaded up to the bearing washer.

  • Page 28: Feed Level Winch

    4. Assembly Feed Level Winch 1. The feed level winch is pre-assembled and should look like the one shown in Figure 4AE. NOTE: The winch is designed to operate by pulling the handle back to raise the feed levels and lowering them by pulling back on the handle and pressing the adjustment bar down.
  • Page 29 4. Assembly Feed Level Winch (Continued) 5. Begin at the boot end of the feed line and attach the supplied cable spring to the insulator clamp as shown in Figure 4AG. (Insulator not shown for clarity.) 6. Loop the winch cable around the end of the spring and crimp with the supplied cable sleeve as shown Figure 4AH.
  • Page 30 4. Assembly Feed Level Winch (Continued) 8. Attach feed level winch springs to the winches by hooking the spring onto the back side of the winch as shown in Figure 4AK. In most instances, additional winches will be located next to an auger tube union.
  • Page 31 4. Assembly Feed Level Winch (Continued) * Use the Chart below to determine the winch settings for the desired feed levels. This is identical with the chart used to adjust the feed level adjustor settings. Use the appropriate setting combination to achieve the correct feed level. 11.

  • Page 32: Shocker Wire Installation

    4. Assembly Shocker Wire Installation 1. Double wrap the shocker wire around the first insulator at the boot end of the feed line and secure with the cable sleeves provided. 2. Thread the shocker wire through the cable guides on top of the drop tubes as shown in Figure 4AO.
  • Page 33 4. Assembly Shocker Wire Installation (Continued) 4. The winch has insulators at each end for shocker wire installation. After completing Step 1 Step 2 on Page 32, attach a wire tension spring to the insulator on the winch as shown in Figure 4AQ.
  • Page 34 4. Assembly Shocker Wire Installation (Continued) 7. Use two (2) AZUMA nuts and bolts to connect a jumper wire from last section of shocker wire to the anti-roost guard as shown in Figure 4AS. This wire is in close proximity to metal parts so an insulated, 12 gauge, single strand wire must be used.

  • Page 35: Hopper Installation

    4. Assembly Hopper Installation 1. Refer to the instructions included with the hopper for assembly instructions. 2. Slide the assembled hopper onto the top of the boot and secure with the pin assemblies supplied with the boot assembly. (See Figure 4AT.) Figure 4AT 3.

  • Page 36: Winching

    4. Assembly Winching Building Safety Before attempting to install a winching system, it is important to verify the structure of the poultry house can carry the added weight of the pan feeding system. WARNING See Capacities and Specifications Section on Page 12 to assess the weight to be carried.
  • Page 37 4. Assembly Winching (Continued) 2. Required winch drop line locations. (See Figure 4AY on Page 39.) a. One to hang each drive unit. b. One within 3' (0.9 m) of the drive. c. Two (2) to hang each feed hopper (19" (48.26 cm) apart for 120# and 200# hoppers, 25"...
  • Page 38 4. Assembly Winching (Continued) e. Bolt two (2) halves of the hopper suspension brackets using two (2) 5/16"-18 bolts and nuts. The drop cables will need to be spaced 19" apart for 120# and 200# hoppers or 25" for 300# and 400# hoppers.
  • Page 39 4. Assembly Winching (Continued) Figure 4AY 3. Screw the hooks along the marked line at the recommended spacing, for wood frame installation. Screw the hooks into the ceiling supports or rafters the full length of the threads to prevent bending. For metal frame installations, some support fabrication may be necessary in order to install pulleys at the recommended spacing.
  • Page 40 4. Assembly Winching (Continued) 5. Attach a board, capable of supporting the weight of the feeding system, to the ceiling a few feet from the center of the feeder line. 6. Securely attach the winch to the board. The brake mechanism will protrude on one side. 7.
  • Page 41 4. Assembly Winching (Continued) 9. Attach the 1-3/4" (4.445 cm) pulley to each hook as shown in Figure 4BB. Figure 4BB Ref # Description Cable Clamp Winch 10. Thread the 1/8" (0.3175 cm) drop cable through each pulley and attach it to the 3/16" (0.47625 cm) winch cable about 6"...
  • Page 42 4. Assembly Winching (Continued) Figure 4BC Ref # Description Cable Adjustment Clip Wire Hanger 13. Begin installing the drops at the winch and proceed to the end of the feeder line. 14. Clamp off the ends of the winch cable around a truss on the ends of the feeder line. Use a cable clamp sleeve to clamp the drop cable to the winch cable.
  • Page 43 4. Assembly “Throwback” Installation Drops located close enough to the winch that they will wrap onto the drum when the feeder line is raised must be connected to the winch cable by a “throwback”, as shown in Figure 4BD. This is a suspension drop which routes the cable away from the winch far enough that the cable clamp sleeve and drop cable do not get wound onto the winch drum.

  • Page 44: Chapter 5 Troubleshooting Guide

    5. Troubleshooting Guide Problem Possible Cause Corrective Action New auger will cause excessive pull Cycle feed through the feeder line slowly to polish until it is polished. the auger. Motor overloaded. Inadequate power from power supply. Check line voltage. Check wire size. Check the hopper and boot outlet holes.

  • Page 45: Chapter 6 Parts List

    6. Parts List 1. Turkey Poult Feeder Assembly (C2000070) - (See Pages 46-47.) 2. Turkey Poult i-Plus3 End Control Pan (220V, 1 PH) (C2000649) - (See Pages 48-49.) 3. Housing Assembly, End Control (Prox, Plunger) (C2000431) - (See Page 50.) 4.

  • Page 46: Turkey Poult Feeder Assembly (C2000070)

    6. Parts List Turkey Poult Feeder Assembly (C2000070) PNEG-1333 Turkey Poult Feeder System...
  • Page 47 6. Parts List Turkey Poult Feeder Assembly (C2000070) Parts List Ref # Part # Description C2000070 Turkey Poult Feeder 2PC DT 7101254 Hi-Lo Grill/8 Spoke 7101606 High-Low Pan/Low Volume C2000033 TPF Drop Tube Extension C2000034 TPF Feed Level Adjuster C2000035 TPF Feed Level Adjuster (Green) AP-1253 Poult Feed Level Adjustable Cable...

  • Page 48: Turkey Poult I-Plus3 End Control Pan (220V, 1 Ph) (C2000649)

    6. Parts List Turkey Poult i-Plus3 End Control Pan (220V, 1 PH) (C2000649) PNEG-1333 Turkey Poult Feeder System...
  • Page 49 6. Parts List Turkey Poult i-Plus3 End Control Pan (220V, 1 PH) (C2000649) Parts List Ref # Part # Description C2000649 Turkey Poult i-Plus3 End Control Pan (220V, 1 PH) C2000431 Housing Assembly, End Control (Prox, Plunger) C2000552 Control Pan Drop Tube 7101254 Hi-Lo Grill/8 Spoke 7101606...

  • Page 50: Housing Assembly, End Control (Prox, Plunger) (C2000431)

    6. Parts List Housing Assembly, End Control (Prox, Plunger) (C2000431) Housing Assembly, End Control (Prox, Plunger) (C2000431) Parts List Ref # Part # Description C2000431 Housing Assembly, End Control (Prox, Plunger) C2000426C Body Assembly, End Control (Prox, Plunger) C2000427A Outlet Plate Assembly C2000425A Lid Assembly C2000428...

  • Page 51: End Control Pan Assembly (C2000095)

    6. Parts List End Control Pan Assembly (C2000095) NOTE: See Page 55 for complete BOM. PNEG-1333 Turkey Poult Feeder System...
  • Page 52 6. Parts List End Control Pan Assembly (C2000095) (Continued) NOTE: See Page 55 for complete BOM. PNEG-1333 Turkey Poult Feeder System...
  • Page 53 6. Parts List End Control Pan Assembly (C2000095) (Continued) NOTE: See Page 55 for complete BOM. PNEG-1333 Turkey Poult Feeder System...
  • Page 54 6. Parts List End Control Pan Assembly (C2000095) (Continued) NOTE: See Page 55 for complete BOM. PNEG-1333 Turkey Poult Feeder System...
  • Page 55 6. Parts List End Control Pan Assembly (C2000095) Parts List Ref # Part # Description C2000095 Turkey Poult End Control Pan with Microswitch 7101485 Body Assembly 7091666 Anchor Plate C2200013 Inlet Tube Bracket Weldment 7101487 Mount Plate 7101342 Base Plate for Micro Control Pan 7101343 Bottom Plate 7101489...

  • Page 56: End Control Pan Electrical Box Assembly (7101483)

    6. Parts List End Control Pan Electrical Box Assembly (7101483) End Control Pan Electrical Box Assembly Parts List Ref # Part # Description 7101483 Electrical Box Assembly for Micro Control 7101490 Drilled Electrical Box for Micro Control AP-2289 Switch Bracket C2200006 Electrical Box Mount Plate Assembly C2200025...

  • Page 57: Center House Control Pan Assembly (C2000104)

    6. Parts List Center House Control Pan Assembly (C2000104) NOTE: See Page 60 for complete BOM. PNEG-1333 Turkey Poult Feeder System...
  • Page 58 6. Parts List Center House Control Pan Assembly (C2000104) (Continued) NOTE: See Page 60 for complete BOM. PNEG-1333 Turkey Poult Feeder System...
  • Page 59 6. Parts List Center House Control Pan Assembly (C2000104) (Continued) NOTE: See Page 60 for complete BOM. PNEG-1333 Turkey Poult Feeder System...

  • Page 60: Electrical Box Assembly For Micro Control

    6. Parts List Center House Control Pan Assembly (C2000104) Parts List Ref # Part # Description C2000104 Turkey Poult Center House Control Pan with Microswitch 7101539 Base Plate Assembly 7101536 Inner Plate Assembly 7101399 Lid for Center House Micro Control Pan 7101400 Paddle Rest for Micro Control Pan 7101350...

  • Page 61: Center House Electrical Box Assembly (7101540)

    6. Parts List Center House Electrical Box Assembly (7101540) Center House Electrical Box Assembly (7101540) Parts List Ref # Part # Description 7101540 Electrical Box Assembly for Micro Control 7099376 Switch Guard 7101541 Electrical Box Drilled 20-5060 Switch SPST 15A ON/OFF Toggle AP-2289 Switch Bracket C2200006...

  • Page 62: Winch Assembly (C2000064)

    6. Parts List Winch Assembly (C2000064) Winch Assembly (C2000064) Parts List Ref # Part # Description C2000064 TPF Feed Level Winch 7101070 Insulator for Feed Lines C2000048 TPF Winch Housing (LS) C2000049 TPF Winch Adjustment Lock C2000053 TPF Winch Housing (RS) C2000060 TPF Winch Handle Weldment C2000098...

  • Page 63: Single Boot Assembly (7098103)

    6. Parts List Single Boot Assembly (7098103) Single Boot Assembly (7098103) Parts List Ref # Part # Description 7098103 Single Poultry Boot 401906 U-Bolt #10-24 x 1-3/8" Hardened 401920 U-Bolt 5/16"-18 x 1-3/4" with Saddle 404238 Ball Iron 3" Hollow 1-1/2# 7097345 Outlet/Inlet Tube 7097980...

  • Page 64: Double Boot Assembly (7098104)

    6. Parts List Double Boot Assembly (7098104) Double Boot Assembly (7098104) Parts List Ref # Part # Description 7098104 Double Poultry Boot 401906 U-Bolt #10-24 x 1-3/8" Hardened 401920 U-Bolt 5/16"-18 x 1-3/4" with Saddle 404238 Ball Iron 3" Hollow 1-1/2# 7097345 Outlet/Inlet Tube 7097980...

  • Page 65: Chapter 7 Wiring Diagram

    7. Wiring Diagram End Control Box, i-Plus3 (C2000535) PNEG-1333 Turkey Poult Feeder System...
  • Page 66 NOTES PNEG-1333 Turkey Poult Feeder System...

  • Page 67: Chapter 8 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 68 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Cumberland is a part of GSI, a worldwide brand of AGCO. Copyright © 2014 by Group Printed in the USA CN-312705...

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