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GSi PNEG-1094 Owner's Manual

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FARM GRAIN BIN
4.00" CORRUGATION
Owner's Manual
PNEG-1094
Date: 2-27-2006
PNEG-1094

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Summary of Contents for GSi PNEG-1094

  • Page 1 FARM GRAIN BIN 4.00" CORRUGATION Owner's Manual PNEG-1094 Date: 2-27-2006 PNEG-1094...

  • Page 3: Table Of Contents

    3 3 3 3 3 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 4 DATE EMPLOYER'S SIGNATURE EMPLOYEE'S SIGNATURE 4 4 4 4 4 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 5: Safety Guidelines

    NOTE indicates information about the equipment that you should pay special attention to. 5 5 5 5 5 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 6 Failure to read this manual and its safety instructions is a misuse of the equipment. 6 6 6 6 6 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 7 Remove any build up of grease, oil, or debris. 7 7 7 7 7 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 8 Steel Toe Boots Respirator Hard Hat 8 8 8 8 8 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 9 DURING HIGH HUMIDITY/COLD WEATHER CONDITIONS CAN CAUSE AIR EXHAUST OR INTAKE PORTS TO FREEZE. 9 9 9 9 9 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 10 DECALS P.O. Box 20 1004 EAST ILLINOIS STREET ASSUMPTION, IL. 62510-00020 (217)-226-4421 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 11 DECALS P.O. Box 20 1004 EAST ILLINOIS STREET ASSUMPTION, IL. 62510-00020 (217)-226-4421 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 12 Should “white rust” or “wet storage stain” occur, contact the manufacturer immediately concerning methods to minimize the adverse effect upon the galvanized coating. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 13: Introduction

    PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 14: Bins With Stirring Devices

    PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 15: Foundation Recommendation

    Two Feet 2 x 4 Center Stake Pointed Stake Foundation Line Figure 1 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 16: Foundation Forms

    Figure 2 mendations. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 17: Reinforcement

    * All concrete to have a minimum compressive strength of Figure 3 3,000 psi @ 28 days. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 18: Van Axial Fan Pad

    TR-7048 A=45" for fans without heaters A=69" for fans with heaters Figure 4 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 19: Centrifugal Fan Pad

    4" minimum. Surface of pad should be 2" C=100" below the bin foundation. Pad for heater not required. D=60" PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 20: Anchor Bolt Placement

    Single Hold Down Double Hold Down (Optional) E Chord Distance Figure 7 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 21: Outside Bin Hold Down Charts

    9'-4.7/8" 4'-9.1/4" 16'-8.9/16" 9'-5" 4'-9.3/16" 18'-2.7/16" 9'-5.1/16" 4'-9.1/16" 21'-2.5/16" 4'-8.15/16" 4'-9.1/16" 24'-2.1/8" 4'-8.7/8" PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 22: Reinforcement Bar Properties

    Notes: - Lap all circumferential bars 35 diameters and stagger all laps in plan 3'-0". - All reinforcement bar estimates do not include end laps. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 23: Floating Monolithic Pad For Bins W/ Up To 5 Rings

    20.5 1800 1300 18' - 8" 18'-2 7/16" 9'-5 1/16" 24.0 2300 1500 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 24: Frost Free Foundation

    Place the #4 bars in the pad at 18" c/c each way. Figure 9 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 25 15 ft. 10 in. 1400 2 ft. 8 in. 16 ft. 1 in. 1400 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 26 2300 9,10 3 ft. 3 in. 25 ft. 2 in. 3500 2300 1100 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 27: Location Of Accessories

    Cage Outside Ladder Ladder Rung Walk-Thru Door Bin Step Figure 11 Unloading Auger PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 28: Sidewall Erection

    Assemble the top ring first. Sidewall Sheet Concrete Foundation Figure 12 FIG. A-A PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 29: Door Placement

    EVEN NUMBER OF RINGS SHORT SHEET As viewed from outside of bin Figure 14 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 30 10” Viewed from outside the bin. Viewed from inside the bin. Figure 15 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 31: Hardware

    - Use 5/16" x 1-1/4" (S-277) for attaching floor flashing to the sidewall. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 32 This bolt is used in horizontal and vertical seams for 12 gage and thicker laminate sidewall to attach the sheets to each other. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 33: Lifting Jack

    This will prevent bowing previ- ously assembled rings and LIFTING JACK Figure 16 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 34: Sidewall Gauge

    Sidewall Gauge SIDEWALL GAUGES PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 35 UNDERLINING DENOTES TWO RING DOOR LOCATION MODEL NO. BIN DIAMETER NO. OF RINGS PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 36 10 11 12 13 14 14 17 17 10 11 12 13 14 14 17 17 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 37 UNDERLINING DENOTES TWO RING DOOR LOCATION MODEL NO. BIN DIAMETER NO. OF RINGS PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 38 (Field drilled 3/8” holes on 8” centers are required to attach mounting angles to sidewall.) Figure 17 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 39 Use 5/ 16" x 3/4" bolts for all connec- Figure 19 tions. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 40: Platform Assembly

    30-3/4” Brace Angle LS-370 28” Support Angle LS-6705 35” Mounting Angle Horizontal Seam Figure 20 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 41 Cage Hoop Ladder & Brackets as Viewed From Top of Bin Bracket Figure 21A PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 42 Hoop Adjuster Plate LS-5284 Safety Cage Hoop Adapter LS-4201 Safety Cage Hoop Half Figure 21C PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 43 Use the diagram below to determine the proper holes used when attaching the hoop adapter to the adjuster plate. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 44: Safety Cage

    NOTE: Leave bolt loose until cage S-3611 5/16” Flange Nut hoop half has been attached. Figure 21E PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 45 LS-6714 Safety Cage 24” Vertical Support LDR-4202 Safety Cage Bell Hoop Half Figure 21F PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 46 NOTES PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 47: Two Ring Door

    Check that the panels are fully Figure 22 seated over all bearing pins. PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 48 2-RING DOOR ASSEMBLY WD-6241 & WD-6245 (12' - 27' Dia. Bins) WD-6242 & WD-6246 (30' - 42' Dia. Bins) (48' Dia. Bins Up to 8 Rings) Door Frame Assembly DOOR HOLD BACK DETAIL Figure 23...
  • Page 49 PARTS LIST FOR 2-RING DOORS WD-6241 & WD-6245 (12' - 27' Dia. Bins) WD-6242 & WD-6246 (30' - 42' Dia. Bins) (48' Dia. Bins Up to 8 Rings) PART NUMBER PART NUMBER QUANTITY QUANTITY 12'-27' BIN DIA. 30'-60' BIN DIA. 12'-27' BIN 30'-60' BIN DESCRIPTION...
  • Page 50 HEAVY 2-RING DOOR ASSEMBLY WD-6244 & WD-6248 (48' Dia. Bins 9 Rings) Figure 24...
  • Page 51 PARTS LIST FOR HEAVY 2-RING DOORS WD-6244 & WD-6248 (48' Dia. Bins 9 Rings) Part No. Part No. Quantity Quantity 12'-27' Bin DIA. 30'-60' Bin DIA. 12'-27' Bin 30'-60' Bin 4.00" Corr. 4.00" Corr. Diameter Diameter Description Outer Door Cover WD-039 WD-039 Outer Cover Latch Bracket...

  • Page 52: Options For Two Ring Door

    5/16" x 3/4" sheet on ridge of corrugation. Hex Head Figure 26 Bin Bolt PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 53 Access Door Weldment Assembly PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 54: Outside Hold Down Details

    U-Bolts in the foundation. be used on non-stiffened 42' and larger bins as an option.) PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...

  • Page 55: Base Angle

    5/16" x 1.1/4" BIN BOLT BASE ANGLE B-6753 MASTIC SEALER (optional not provided with bin) Figure 30 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 56 NOTES PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 57 WITH ALL FEDERAL, STATE, AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION. 07/21/98 PNEG-1094 F a r m G r a i n B i n - 4 " C o r r u g a t i o n...
  • Page 58 P.O. Box 20 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 217-226-4421 Fax: 217-226-4420 Copyright © 2005 by The GSI Group Printed in the USA...

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