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Summary of Contents for GSi PNEG-2113
- Page 1 36' Recessed Dura-Lok Plank and Support Manual Owner’s Manual PNEG-2113 Version: 3.0 Date: 10-15-20 PNEG-2113...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 3: Table Of Contents
36'-22" Monorail Spacing Layout ......................35 36'-26" Rail Spacing Layout ........................ 36 36'-26" Monorail Spacing Layout ......................37 36' Recessed Floor Bundle Layout ..................... 38 36' Recessed Floor Plank Layout ......................39 Chapter 7 Warranty ..............................41 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 4: Chapter 1 Introduction
Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 5: Chapter 2 Safety
Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 6: Cautionary Symbols Definitions
This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 7: Safety Cautions
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... - Page 8 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-2 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 9: Safety Sign-Off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 10: Chapter 3 Decals
Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... - Page 11 Failure to heed these warnings could result in serious injury, death, could result in serious injury, death, structural damage or collapse of tank. structural damage or collapse of tank. GSI GROUP, INC. 217-226-4421 DC-GBC-2A DC-GBC-2A PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 12: Chapter 4 Monorail Installation
Fan Placement Diagram For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube. Figure 4A PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 13: Tie Bar Detail
6" from the end of the rail. (See Figure 4C.) Figure 4C Tie Bar Dimension Detail PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 14: Tie Strap Detail
2. Tie straps are to be located in the same places as a tie bar would be used. NOTE: Some tie straps will be used to support center well and intermediate well assembly. (See Figure 5D on Page 22 and Figure 5E on Page 23.) Figure 4D Strap Detail PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 15: Assembling Legs To Rail
3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.) See chart on Page Spacing depends on eave height. Figure 4E Assembly Leg Rail PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... - Page 16 See Page 34 See Page 34 See Page 32 See Page 32 See Page 30 See Page 30 See Page 28 See Page 28 See Page 26 See Page 26 See Page 24 1686 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 17: Monorail Splice Detail
Ref # Part # Description FL-403-1 Rails for Monorail Per Foot FL-403-X Monorail Leg S-280 Screw, SDS #10-16 x 5/8'' HWH ZN * NOTE: “X” denotes the monorail leg part number extension. PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... - Page 18 Description FL-403-1 Rails for Monorail Per Foot FL-403-X Monorail Leg S-280 Screw, SDS #10-16 x 5/8'' HWH ZN FL-7415 Monorail Splice Plate * NOTE: “X” denotes the monorail leg part number extension. PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 19: Outer Perimeter Rail Details
Outer Perimeter Rail Details 3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails should be spaced 16" apart on center. (See Figure 4I.) Figure 4I PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 20: Chapter 5 Flooring - Planks
Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet metal screws. Now tighten flashing nuts. PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... - Page 21 5. Flooring - Planks Flashing Installation (Continued) Figure 5B 2.66" Corrugation Figure 5C 4.00" Corrugation PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 22: Center Well Assembly Details
5. Flooring - Planks Center Well Assembly Details Figure 5D 36' Diameter Bin Center Well Position for Recessed Full Floor PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 23: Intermediate Well Assembly Details
5. Flooring - Planks Intermediate Well Assembly Details Figure 5E 36' Diameter Bin Intermediate Well Position for Recessed Full Floor PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 24: Chapter 6 Layouts
6. Layouts 36'-10" Rail Spacing Layout Figure 6A 36' Diameter 10" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 25: 36'-10" Monorail Spacing Layout
439.42 A-14.9MONO 421.64 421.64 A-14.42MONO 401.32 401.32 A-13.9MONO 378.46 378.46 A-13.2MONO 350.52 350.52 A-12.42MONO 640.08 A-11.83MONO 566.42 A-11.5MONO 482.6 A-6.92MONO 360.68 A-3MONO 210.82 Figure 6B 36' Diameter Bin with 10" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 26: 36'-16" Rail Spacing Layout
6. Layouts 36'-16" Rail Spacing Layout Figure 6C 36' Diameter 16" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 27: 36'-16" Monorail Spacing Layout
497.84 497.84 A-16.3MONO 482.6 482.6 A-15.83MONO 459.74 459.74 A-15.08MONO 434.34 434.34 A-14.25MONO 401.32 401.32 A-13.2MONO 360.68 360.68 A-11.83MONO 627.38 A-10.92MONO 497.84 A-3MONO 332.74 Figure 6D 36' Diameter Bin with 16" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 28: 36'-17" Rail Spacing Layout
6. Layouts 36'-17" Rail Spacing Layout Figure 6E 36' Diameter 17" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 29: 36'-17" Monorail Spacing Layout
A-16.6MONO 492.76 492.76 A-16.2MONO 474.98 474.98 A-15.58MONO 449.58 449.58 A-14.75MONO 419.1 419.1 A-13.75MONO 383.54 383.54 A-12.58MONO 332.74 332.74 A-11.8MONO 543.56 A-10.92MONO 358.14 A-3MONO Figure 6F 36' Diameter Bin with 17" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 30: 36'-18" Rail Spacing Layout
6. Layouts 36'-18" Rail Spacing Layout Figure 6G 36' Diameter 18" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 31: 36'-18" Monorail Spacing Layout
505.46 505.46 A-16.08MONO 490.22 490.22 A-15.33MONO 467.36 467.36 A-14.75MONO 439.42 439.42 A-14.42MONO 403.86 403.86 A-13.25MONO 358.14 358.14 A-11.75MONO 609.6 A-9.75MONO 449.58 A-3MONO 297.18 Figure 6H 36' Diameter Bin with 18" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 32: 36'-20" Rail Spacing Layout
6. Layouts 36'-20" Rail Spacing Layout Figure 6I 36' Diameter 20" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 33: 36'-20" Monorail Spacing Layout
515.62 A-16.92MONO 500.38 500.38 A-16.42MONO A-15.75MONO 480.06 480.06 449.58 449.58 A-14.75MONO 414.02 414.02 A-14.33MONO A-13.58MONO 368.3 368.3 617.22 A-12.08MONO 436.88 A-9.5MONO A-3MONO 289.56 Figure 6J 36' Diameter Bin with 20" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 34: 36'-22" Rail Spacing Layout
6. Layouts 36'-22" Rail Spacing Layout Figure 6K 36' Diameter 22" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 35: 36'-22" Monorail Spacing Layout
525.78 525.78 A-16.92MONO 515.62 515.62 A-16.25MONO 495.3 495.3 A-15.5MONO 467.36 467.36 A-15.33MONO 434.34 434.34 A-14.25MONO 388.62 388.62 A-12.75MONO 650.24 A-10MONO 472.44 A-3MONO 304.8 Figure 6L 36' Diameter Bin with 22" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 36: 36'-26" Rail Spacing Layout
6. Layouts 36'-26" Rail Spacing Layout Figure 6M 36' Diameter 26" Rail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 37: 36'-26" Monorail Spacing Layout
Section 2 A-17.5MONO 533.4 533.4 A-17.2MONO 523.24 523.24 A-16.58MONO 505.46 505.46 A-15.75MONO 480.06 480.06 A-14.5MONO 441.96 441.96 A-12.7MONO 386.08 386.08 A-12.25MONO 624.84 A-3MONO 373.38 Figure 6N 36' Diameter Bin with 26" Monorail Spacing PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 38: 36' Recessed Floor Bundle Layout
36' Recessed Floor Bundle Layout NOTE: The 36' recessed floor has one bundle. The split of the floor is staggered from one 7" plank to the next. Figure 6O 36' Recessed Plank Layout Bundle PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... -
Page 39: 36' Recessed Floor Plank Layout
6. Layouts 36' Recessed Floor Plank Layout Figure 6P 36' Plank Layout for Recessed Full Floor PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual... - Page 40 30'-1" 916.94 30'-9" 937.26 31'-4" 955.04 31'-11" 972.82 32'-5" 988.06 32'-11" 1003.30 33'-4" 1016.00 33'-8" 1026.16 34'-0" 1036.32 34'-3" 1043.94 34'-6" 1051.56 34'-8" 1056.64 34'-10" 1061.72 35'-0" 1066.80 35'-1" 1069.34 35'-1" 1069.34 PNEG-2113 36' Recessed Dura-Lok Plank and Support Manual...
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Page 41: Chapter 7 Warranty
12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price. - Page 42 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2020 by The GSI Group, LLC Printed in the USA CN-361211...
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