GSi PNEG-2105 Assembly Instructions Manual

30' tower dryer ladder installation

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30' Tower Dryer Ladder Installation
Assembly Instructions
PNEG-2105
Version: 1.0
Date: 07-21-16
PNEG-2105

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Summary of Contents for GSi PNEG-2105

  • Page 1 30' Tower Dryer Ladder Installation Assembly Instructions PNEG-2105 Version: 1.0 Date: 07-21-16 PNEG-2105...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 3: Table Of Contents

    Ladder Safety Cage Layout ........................ 20 Ladder Safety Cage Sections ......................21 Ladder Safety Bell Cage Section ......................23 Chapter 4 Parts List ............................. 25 30' Tower Dryer Ladder Parts (GT4-1598) ..................25 Chapter 5 Warranty .............................. 29 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 5: Chapter 2 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 6: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 7: Safety Cautions

    • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately. ST-0003-1 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 8 Keep access door closed while on a platform to avoid falls. • Always use proper personal protective equipment and proper clothing when using equipment. Failure to follow safety precautions can result in severe injury or death. ST-0042-2 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 9 In the event of a fire (or suspected fire): 1. Shutdown the entire dryer. 2. Turn off the fuel at the tank or supply valve. 3. Shut off and lock electrical power. 4. Evacuate the area. 5. Call the fire department. ST-0032-1 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 10 • The operating instructions in this manual pertain to the common cereal grains as indicated. When drying any other grain, contact GSI for additional recommendations. • Be certain that capacities of auxiliary conveyors are matched to dryer metering capacities.
  • Page 11 Do not attach lifting equipment to ladders or platforms. • Do not go outside of the safety rails provided on elevated platforms. • Do not work at heights during high winds, rain, snow, or ice storms. ST-0056-1 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 12 - Do not work alone. Work in teams of at least three so that help is immediately available in the event of an emergency. - Confirm that all personnel have safely exited the equipment and tools have been recovered once work is complete. ST-0055-1 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 13: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 14: Chapter 3 Assembly Instructions

    Safety Cage Hoop Splice GT1-2529 Ladder Cage Support 30' Tower Bracket LDR-5161-BS Formed Ladder Flare LDR-5163 Narrow Safety Cage Hoop Bracket S-10260 5/16" Flange Bolt GT1-2045 Platform End Plate S-3611 5/16" Flange Nut GT1-2087 Swing Gate Support PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 15 Figure 3B Intermediate Platform Ladder Brackets Ref # Part # Description S-10260 5/16" Flange Bolt S-3611 5/16" Flange Nut GT1-2528 Left Intermediate Platform Ladder Bracket GT1-2527 Right Intermediate Platform Ladder Bracket GT1-2523 Support Catwalk Plank 30' PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 16: Ladder Assembly

    Bracket, Ladder Support 30' Tower LDR-5343 Shims GT1-2526 Ladder Bracket, Brace 30' S-3729 1/2" Hex Nut GT1-2525 Bracket, 30' Substructure Ladder Mounting S-236 1/2" Lock Washer S-10260 5/16" Flange Bolt S-2120 1/2" Flat Washer S-3611 5/16" Flange Nut PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 17 S-10260 5/16" Flange Bolt LDR-4314 Ladder Standoff S-3611 5/16" Flange Nut S-3550 5/16" x 1" Carriage Bolt LDR-5161-BS Formed Ladder Flare S-10268 5/16" Flange Nut 4FOOTRFBFT 4' Roll Formed Ladder LDR-4198 Ladder Standoff Wedge PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 18 9. Continue installing ladder (no safety cage) until ladder meets foundation. 10. The last ladder section at the bottom may need to be cut off for proper fit. (See Figure 3E.) Figure 3E Bottom Ladder Section PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 19: Ladder Splice Detail

    1. Splice the ladders (A) with ladder splices (B) by using 5/16" flange bolt (C) and flange nut (D). (See Figure 3F.) Figure 3F Ladder Splice Ref # Part # Description 4FOOTRFBFT 4' Roll Formed Ladder LDR-4317 Ladder Section Splice Plate S-10260 5/16" Flange Bolt S-3611 5/16" Flange Nut PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 20: Ladder Safety Cage Layout

    1. Assemble ladder safety cage (A, B, C and D) and ladder safety bell cage (E). (See Figure 3G.) Figure 3G Ladder Safety Cage Layout Ref # Description 4' Safety Cage B and C 2' Safety Cage 3' Safety Cage 2' Safety Bell Cage PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 21: Ladder Safety Cage Sections

    Figure 3H Ladder Safety Cage Hoop Section Ref # Part # Description LDR-5164 Standard Safety Cage Hoop 4FOOTRFBFT 4' Roll Formed Ladder LDR-5162 Standard Safety Cage Hoop Bracket S-10260 5/16" Flange Bolt S-3611 5/16" Flange Nut PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 22 LDR-5164 Standard Safety Cage Hoop LDR-5162 Standard Safety Cage Hoop Bracket S-10260 5/16" Flange Bolt S-3611 5/16" Flange Nut LDR-5166 4' Safety Cage Bar LDR-5171 2' Safety Cage Bar LDR-5199 3' Safety Cage Bar PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 23: Ladder Safety Bell Cage Section

    Figure 3L Ladder Safety Bell Cage Section Ref # Part # Description LDR-5170 Safety Bell Cage Hoop 4FOOTRFBFT 4' Roll Formed Ladder LDR-5162 Standard Safety Cage Hoop Bracket S-10260 5/16" Flange Bolt S-3611 5/16" Flange Nut PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 24 Figure 3M 2' Safety Bell Cage Bar Ref # Part # Description LDR-5170 Safety Bell Cage Hoop LDR-5162 Standard Safety Cage Hoop Bracket S-10260 5/16" Flange Bolt S-3611 5/16" Flange Nut LDR-5171 2' Safety Bell Cage Bar PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 25: Chapter 4 Parts List

    4. Parts List 30' Tower Dryer Ladder Parts (GT4-1598) See detail C on Page PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 26 4. Parts List 30' Tower Dryer Ladder Parts (GT4-1598) (Continued) PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 27 5/16" x 1" Carriage Bolt S-10268 Flange Nut 5/16"-18 JS500 Grade 5 LDR-5343 Shims S-7811 1/2" x 2" Flange Bolt S-2120 1/2" Flat Washer S-236 1/2" Lock Washer S-3729 1/2" Hex Nut GT1-2523 Support Catwalk Plank 30' PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 28 NOTES PNEG-2105 30' Tower Dryer Ladder Installation...
  • Page 29: Chapter 5 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 30 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-325762...

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