KBL megaSun 4000 Super Power Operating Instructions Manual
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KBL megaSun 4000 Super Power Operating Instructions Manual

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KBL 4000/4500
Operating Instructions
BA_4000-4500_US_F (0307)

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Summary of Contents for KBL megaSun 4000 Super Power

  • Page 1 KBL 4000/4500 Operating Instructions BA_4000-4500_US_F (0307)
  • Page 2 Copyright and Trademark Printed in Germany © Copyright 2006 KBL AG This documentation covers only products manufactured by KBL This documentation must not be duplicated, photocopied, translated or stored on any electronic medium or in a machine- readable form, neither in whole or in part, without prior written consent by KBL AG.

  • Page 3: Table Of Contents

    3.11. Condensate pump .......................25 Technical data ....................26 4.1. Data that is common to all unit models................26 4.2. Views ...........................27 4.3. KBL 4000/4500 Ultra Power - inductive ................27 Wiring diagrams ....................28 5.1. Mains voltage ........................28 5.2. Audio signal .........................29 External Timer ........................30 Using T-MAX timer ......................30...

  • Page 4: General Safety - Exposure Schedule - Service

    Mechanical parts 3,000 hours of operation. See Section 3.7 Canopy drive Do not use any cleansing agents other than the ones approved by KBL AG. Cleaning See Section 3.1 Cleaning and care Operation and Service KBL 4000/4500...
  • Page 5 (4) weeks of exposure. WARNING: As the device is intended to be used by only one person at a time, only one (1) pair of protective eyewear is provided with each KBL 4000/4500. Use protective eyewear whenever equipment is energized. Read the instruction booklet before using.
  • Page 6 1246 Central Park Dr. St. # 1 62269 O’Fallon, IL phone: 618-624-6000 NOTE: All repairs and replacement components including, but not limited to protective eyewear, lamps, timers and acrylic must be in compliance with CFR 21 1040.20. Operation and Service KBL 4000/4500...

  • Page 7: Operating During The Tanning Session

    A function is switched off by pressing the minus sensor; this sensor is also used for decreasing the value step by step. To set a lower value (e.g. volume), the sensor fi eld has to be pressed repeatedly until the desired value is reached. Operation and Service KBL 4000/4500...

  • Page 8: Functions

    “Spaghetti” tubes in the facial area. (Switch on by touching „+“ key)Touching the „-“ key again, you can switch off the rest of the “Spaghetti” tubes in the tanning bed. (Switch on by touching „+“ key). Operation and Service KBL 4000/4500...
  • Page 9 The time adjustment will be done at the relay (see pict. at the left hand side). The relay is mounted on a plate at the left foot in the front The client cannot switch off or on the aroma function by the dis- play. Operation and Service KBL 4000/4500...

  • Page 10: Hints For Studio Operators

    This message will be displayed after 40 minutes of uninterrupted Error message operation of the tanning system.By turning off the coin system, „ Ende Beson- this message is acknowledged. nung“ (end of tanning time) Operation and Service KBL 4000/4500...

  • Page 11: Maintenance Of The Unit

    The cleaning and disinfecting agent “megaClean“, to be purcha- sed from KBL, has specifi cally been developed for use on acry- „megaClean“ lic surfaces and is regarded as safe. It is diluted in water at a ratio of 1:13.
  • Page 12 Relock the swivel hinge profi le. Fig. 3-1 Opening the front swivel hinge Fig. 3-2 Turning the profi le (3. profi le using a hexagon recess wrench (Allen key) (1 and 2) Fig. 3-3 Rear pane profi le Operation and Service KBL 4000/4500...
  • Page 13 Re-insert the base pane, clean its upper surface and fasten the base pane by means of the two screws.Hint: Lift the base pane a little bit when mounting. Fig. 3-4 Undo the two screws of the base pane Operation and Service KBL 4000/4500...

  • Page 14: Filter Panes

    (2) and pull out the frame including the Fig. 3-6 fi lter pane (3). After cleaning, mount the fi lter pane again by following the reverse order. Figure 3-5 Cover of the fi lter frame Figure 3-6 Remove the fi lter frame Operation and Service KBL 4000/4500...
  • Page 15 fi lter pane out of the clamping springs that retain it. After cleaning (use any household glass-cleaning agent) mount the fi lter pane again. Abb. 3-7 Filter pane covering Abb. 3-8 Clamping springs retaining the fi lter panes Operation and Service KBL 4000/4500...

  • Page 16: Tubes And Facial Tanners

    Tubes and Mode starters Power Power 500 - 600 hrs 500 – 600 hrs 800 hrs 500 hrs 1000 hrs 800 hrs Zero setting - see section 6.1 Carry out a reset! See section 7.1 Operation and Service KBL 4000/4500...

  • Page 17: Removing The Burners

    Insert the burners straight into their sockets.After being inserted into the socket, the little metal shackle in the centre of the refl ector should face the refl ector. Abb. 3-11 Burner KBL 3230 355 00 Operation and Service KBL 4000/4500...

  • Page 18: Unit Lighting

    3-6-2), another tube (58 watts) is installed in the lower front lighting system in section (see Figure 3-6-3) and in the canopy‘s front of the KBL the lateral part and 4500 there are two 42 W compact fl uorescent lamps.
  • Page 19 Fig. 3-6-3 Unit lighting in the lower base section, the starter at the left hand side Fig. 3-6-4 Chromed faceplate Fig. 3-6-5 Mounting plate Fig. 3-6-6 Mounting plate removed Fig. 3-6-7 Correct position of the connector Operation and Service KBL 4000/4500...

  • Page 20: Canopy Drive

    Figure 3-15 Spring compressor The Figure 3-16 Return pulley spring has to be secured against torsion while tensioning and relaxing. Figure 3-17 Upper rope covering Operation and Service KBL 4000/4500...

  • Page 21: Filter Mats

    Whenever you clean or replace the fi lter mats, also check the heat exchangers of the air-conditioning unit for traces of dirt. (section 3.10). Dirty heat exchangers considerably reduce the capacity of the air-conditioning unit. Vacuum-clean the heat ex- changers, if necessary. Operation and Service KBL 4000/4500...

  • Page 22: Cooling And Exhaust Air

    (if equipped with air-conditio- ning unit), into the tanning space of the system (blue). The air spoiler at the canopy pane directs this air towards the face. (see Figure 3-22) Operation and Service KBL 4000/4500...
  • Page 23 At the foot end of the base section the air is blown into the tanning space of the system. Figure 3-22 Principle of cooling of the base sec- Figure 3-23 Exhaust air tion with air-condition unit duct Operation and Service KBL 4000/4500...

  • Page 24: Air-Conditioning Unit

    Dirty heat exchangers reduce the capacity of the air-conditioning unit.Open the late- ral cover and vacuum-clean the heat exchangers, if necessary. Check the connection hose each time the tubes are replaced. Defective hoses must be replaced. Operation and Service KBL 4000/4500...

  • Page 25: Condensate Pump

    The condensate hose must be guided into the condensate tank without being kinked. The maximum height of the hose must not exceed 25 cm from the bottom level of the tanning system. Figure 3-25 Condensate outlet at the rear right-hand side Operation and Service KBL 4000/4500...

  • Page 26: Technical Data

    2-phase: 2x 220 V / ~ / 60 Hz Cable cross section 3-phase: 4x AWG10 2-phase: 3x AWG8 Internal plug socket For PCs, lamps, or similar items; welding NOT to connect equipment, angle grinders or similar devices Operation and Service KBL 4000/4500...

  • Page 27: Views

    Supported MP3 fi les: fi xed and variable bit rate, • 96-320 kbit/s 4.2. Views ~89.76“ ~44.29“ ~47.64“ Figure 4-1 frontal and lateral views 4.3. KBL 4000/4500 Ultra Power - inductive Lamps megaLine HP 500 Power 3x 400 W Filter panes KBL 3020019x00 Tubes...

  • Page 28: Wiring Diagrams

    1. Re-wire the 3 cables according to the diagram. 2. Make sure that you use the right cable for the power supply. jumper K1.1 L1(R) K1.3 Mains K1.5 2 x 220 V / ~ / 60 Hz X2.4 L2(S) X2.6 X2.8 grnd frame Operation and Service KBL 4000/4500...

  • Page 29: Audio Signal

    For this application, a transformer 91000170 is required. The 100 V audio signal audio signal is connected at the terminals „IN“ Transformer KBL 9100 0170 00 Audio amplifi er 3220285000 E8: 6 5 ..2 1 Vol. Transformer KBL 4000/4500 Audio signal Operation and Service KBL 4000/4500...

  • Page 30: External Timer

    Remove old X.7 and connect X.7 from the T-MAX Illustr. 5-4-5 cable harness. Connect the RJ22 cable to the board and guide it together with the power or RCA jack cable through the feedthrough in the back. Operation and Service KBL 4000/4500...
  • Page 31 Illustr. 5-4-1: Electronics carriage Illustr. 5-4-3: Through cable bushing Illustr. 5-4-2: Board attached Illustr. 5-4-4: Cables connected Illustr. 5-4-5: X.7 Operation and Service KBL 4000/4500...

  • Page 32: Service Mode - Inductive

    The inductive controlled sunbeds are equipped with the KBL Differences processor /5 and the CPI controlled devices with the KBL pro- zessor /4. The processor /4 used a serial interface for software download. All functions (see chapter 7) are available in this sun- bed.

  • Page 33: Service Level I - Inductive

    The setting may be changed by pressing the “+“ or “-’’ keys abo- ve and below the respective symbol. If the colon is located at the lower side of the letter, the cor- responding function is not available. Operation and Service KBL 4000/4500...

  • Page 34: Service Mode Cpi

    This level comprises service pages that may be used by techni- Service level II cal service staff only.Starting from level I, menu „PIN II“, you will get into level II by entering the correct PIN (not 1 1 1 1!) Operation and Service KBL 4000/4500...
  • Page 35 In this menu, the current time and date can be read and chan- vice level I ged. Time stamp on Time and date of the fi rst and the last loading of the control soft- service level II ware are displayed. Operation and Service KBL 4000/4500...

  • Page 36: Structure Of The Menus On Service Level I And Ii Cpi

    Enter correct PIN II Service level II Service level II Confi guration C M A B Zero or start value Adjust of the tube hours Timestamp Display clock 1st Llading Timestamp Display Date last loading Operation and Service KBL 4000/4500...

  • Page 37: Service Level I - Cpi

    You go back to the next higher level menu using STOP (here OPERATION-INFO). The different CPI-modes are displayed which can be adopted or reset (RESET). CPI Modes Selection Con# rmation CPI Reset Selection Con# rmation Operation and Service KBL 4000/4500...
  • Page 38 1. The hours are set using keys 2 – 4 and the minutes by pressing keys 3 – 8. Operation and Service KBL 4000/4500...
  • Page 39 This menu shows time and date. Both values can be changed. Display Date Selection Change the time Selection Store Hrs. Change the date Store The day of the week appears automatically. Eingabe PIN II und in der Serviceebene II öffnet das Menü CMAB. Operation and Service KBL 4000/4500...
  • Page 40 OFF or the „-„ key below ON, or you can increase or de- crease the values by pressing +/- above the numerical value. ON / OFF Confi rma- tion + / - n steps of + / - n steps of + / - + / - Operation and Service KBL 4000/4500...

  • Page 41: Service Level Ii - Cpi

    In this menu, you can set the service hours of the tubes in steps Tube hours of 5 hours. This display has to be reset to zero after each tube replacement. Attention" Always carry out a reset after each tube replacement" Change Store Operation and Service KBL 4000/4500...

  • Page 42: Error Messages

    “Stop“ touch key. This message will be displayed after 40 minutes of uninterrupted Error message operation of the tanning system.By turning off the coin-operated “End of tanning system this message is acknowledged. session“ Operation and Service KBL 4000/4500...

  • Page 43: Tanning Instructions

    — individuals with heart pacemakers — persons burning without tanning when exposed to the sun — persons suffering from sunburn — persons suffering from, or having suffered from, skin cancer, or individu- als with a predisposition to skin cancer. Operation and Service KBL 4000/4500...
  • Page 44 KBL issues a 90 day labor warranty from the date of install, if KBL , or any of its authorized dealers/distributors, or certifi ed technician conducts the installation and all install requirements were met at the time of installation unless otherwise agreed upon prior to the date of install.
  • Page 45 KBL issues a 90 day labor warranty from the date of install, if KBL , or any of its authorized dealers/distributors, or certifi ed technician conducts the installation and all install requirements were met at the time of installation unless otherwise agreed upon prior to the date of install.
  • Page 46 Operation and Service KBL 4000/4500...
  • Page 47 Operation and Service KBL 4000/4500...
  • Page 48 KBL AG Ringstraße 24-26 · 56307 Dernbach · Germany fon +49 (0) 26 89.94 26-0 · fax +49 (0) 26 89.94 26-66...

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Megasun 4500 super powerMegasun 4000 ultra powerMegasun 4500 ultra power

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