Page 3
United States GE Medical Systems Information Technologies 4502 Woodland Corporate Boulevard Tampa, FL 33614 Germany GE Medical Systems Information Technologies GmbH Munzinger Strasse 3, - 7911 Frieburg, Germany ProCare Patient Monitor Service Manual Revision A 2009381-001...
Table of Contents Introduction ........1 1.1 Scope of Manual .
Page 7
Table of Contents 3.2.2 Cuff Blood Pressure (BP) and Pulse ......4 3.2.3 Temperature (Model 200 and 400) ......5 3.2.4 Host Communication Port .
Page 8
Table of Contents 4.6.11 Temperature (Perform if equipped with Temp module) ... 16 4.6.12 SpO2 (Perform only if equipped with SpO2 module) ... . . 17 4.6.13 Printer Output Test .
Page 9
Table of Contents ProCare Patient Monitor Service Manual Revision A 2009381-001...
1.1 Scope of Manual This Service Manual provides service and parts repair information about the DINAMAP ProCare Monitor. This manual is intended for use by trained service technicians who are familiar with electromechanical devices and analog circuit techniques. WARNING To reduce the risk of electric shock, do not remove cover or back of any component.
Introduction: 1.2 Manual Changes 1.2 Manual Changes If, in the normal course of using this manual, you notice errors, omissions, incorrect data, or if you can suggest comments that may help improve this manual, please send suggestion to: General Electric Medical Systems Information Technologies Technical Publications 4502 Woodland Corporate Boulevard Tampa, Florida, 33614...
Introduction: 1.3 Service Policy 1.3 Service Policy The warranty for this product is two years Parts and Labor. In the event of a monitor malfunction the monitor must be returned to General Electric Medical Systems Information Technologies to be covered under warranty. All repairs on products under warranty must be performed or approved by Product Service personnel.
Introduction: 1.3 Service Policy Contact General Electric Medical Systems Information Technologies at 1-877-274-8456 Monday through Friday, 8:00 a.m. to 6:00 p.m. EST, excluding holidays. Packing Instructions Follow these recommended packing instructions. Remove all hoses, cables, sensors, and power cords from the monitor before packing.
Introduction: 1.3 Service Policy Most orders ship on the same day if received before 3PM Eastern Time. Overnight freight options are available to meet your critical needs. All orders must include the following information: Facility's complete name, address, and phone number FAX number Your purchase order number Your General Electric Medical Systems Information Technologies...
Introduction: 1.4 Product Description 1.4 Product Description The Monitor is described below. Refer to Table 1-1 for specifications. 1.4.1 General Description The ProCare Monitor provides a small, portable, easy-to-use monitoring alternative for sub-acute hospital and non-hospital settings. The DC- operated Monitor offers noninvasive determination of systolic blood pressure, diastolic blood pressure, mean arterial pressure, pulse rate, oxygen saturation, and temperature.
Page 18
Introduction: 1.4 Product Description Revsion A ProCare Patient Monitor Service Manual 2009381-001...
Page 19
Introduction: 1.4 Product Description 1-10 ProCare Patient Monitor Service Manual Revision A 2009381-001...
Product Description: 2.1 Introduction 2.1 Introduction DINAMAP ProCare Monitors provide non-invasive determination of systolic blood pressure, diastolic blood pressure, mean arterial pressure, pulse rate, temperature, and oxygen saturation. 2.2. Product Configurations Each ProCare Monitor is supplied with an accessory pack. The contents of the pack vary according to model.
Product Description: 2.3. Controls, Indicators, and Connectors 2.3. Controls, Indicators, and Connectors Descriptions of the items shown are listed on the pages that follow. For symbol definitions, refer to page 2-8 of this section. 2.3.1. ProCare Monitor Rear Panel Connections 1 Speaker Grille.
Product Description: 2.3. Controls, Indicators, and Connectors 2.3.2. Front Panel Controls and Indicators Buttons 1 Silence button: Press to mute audible alarms. Any alarm active that is acknowledgeable is also removed whenever this key is pressed. When pressed after alarm sounds (silence active), the silence icon (bell) lights to indicate that audible alarms have been silenced for 2 minutes.
Page 25
Product Description: 2.3. Controls, Indicators, and Connectors Front Panel 15 Silence icon: when Silence button is pressed after alarm sounds (silence active), silence icon (bell) lights to indicate that audible alarms have been silenced for 2 minutes. 16 Systolic window: 3-digit red LED indicates measured systolic Blood Pressure in mmHg.
Page 26
Product Description: 2.3. Controls, Indicators, and Connectors Right-Side Panel 30 External power socket: To be used with approved GE Medical Systems Information Technologies AC-DC power converter ONLY. Revision A ProCare Partient Monitor Service Manual 2009381-001...
Page 27
Product Description: 2.3. Controls, Indicators, and Connectors Symbols The following symbols are associated with the ProCare Monitor. Note: The model of the Monitor determines which symbols appear on it. Attention, consult accompanying documents Silence Alarms + / - Menu Inflate/Stop Cycle History Print...
NON-ISOLATED and should be connected to equipment conforming to IEC-601-1, configured to comply with IEC 601-1-1 ONLY. Where isolation of data communication is required, GE Medical Systems Information Technologies part number ILC1926 should be used. If external alarm control is required, GE Medical Systems Information Technologies part number 487208 (Isolated Remote Alarm Cable Assembly) should ALWAYS be used.
Product Description: 2.5. Compatible Parts 2.5. Compatible Parts Reorder Codes Product Code ECAT DINAMAP ProCare Monitor Operations Manual 2009360-001 DINAMAP ProCare Monitor Service Manual 2009381-001 Battery 633178CR Power Cord 316579 Printer Paper (box of 10) 089100 E9050KP DINAMAP Rolling Stand 003215 E9050JB Pole Mounting Option...
Page 30
Product Description: 2.5. Compatible Parts Reorder Codes Product Code ECAT 2697 E2697J ® DURA-CUF Assortment Pack, Child Includes 2 Infant, 3 Child, and 1 Small Adult Cuff Additional Blood Pressure Cuffs are available through http://www.gemedicalsystems.com TEMPERATURE IVAC* Turbo Temp Oral Temperature Probe, Long Cord 2008774-001 IVAC* Turbo Temp Rectal Temperature Probe, Long Cord 2008775-001...
Product Description: 2.6. Specifications 2.6. Specifications This product conforms with the essential requirements of the Medical Device Directive. Accessories without the CE Mark are not guaranteed to meet the Essential requirements of the Medical Device Directive. 0 0 8 6 The ProCare Monitor is protected against vertically falling drops of water and conforms to the IEC-529 standard at level IPX1.
Page 32
Product Description: 2.6. Specifications Mechanical Classification Information Mode of Operation: Continuous degree of Protection against harmful ingress of water: Drip-Proof IPX1. NIBP CUFF PRESSURE RANGE Adult 0 mmHg to 290 mmHg Neonate 0 mmHg to 145 mmHg DEFAULT TARGET: Adult 150 ±...
Page 33
±3 OXI-P/I ±3 * The accuracy specification under motion conditions is ±3. For a definition of motion contact GE Medical Services Technical Support. † The MAX-N and the OxiCliq N were tested on patients > 40 kg. ‡ The accuracy specification has been determined between saturations of 80-100%...
Page 34
Product Description: 2.6. Specifications - Masimo Oximetry Accuracy and Motion Tolerance Without Motion - Adult/Ped* 70 to 100% ±2 digits Without Motion - Neonate* 70 to 100% ±3 digits With Motion - Adult/Ped/Neo**† 70 to 100% ±3 digits Low Perfusion‡ 70 to 100% ±2 digits 0 to 69% unspecified Pulse Rate...
Page 35
Product Description: 2.6. Specifications 2-16 ProCare Partient Monitor Service Manual Revision A 2009381-001...
Principles of Operation: 3.1 Introduction 3.1 Introduction This section provides overall theory of operation and functional description of the ProCare Monitor. The ProCare Monitor comes in six different configurations: • ProCare 100 - Capable of monitoring Blood Pressure (BP) and Pulse •...
Principles of Operation: 3.2 Overall Principles of Operation 3.2 Overall Principles of Operation The following paragraphs provide a general system interface relationship. The general block diagram is located in Figure 3-1. The ProCare Monitor is a portable unit that receives input power from an internal rechargeable battery.
Principles of Operation: 3.3 Functional Description 3.2.3 Temperature (Model 200 and 400) The ProCare Monitor uses Alaris Turbo Temp technology to measure patient temperature. The Turbo Temp probe contains a heating element that pre- heats the probe to reduce determination time. The heating function is controlled by the Main Board.
Principles of Operation: 3.3 Functional Description 3.3.1 Main Board PWA The ProCare Main Board is based on the Motorola MMC2107 integrated microprocessor. The microprocessor integrates Flash ROM, RAM, A/D converter with input multiplexor, SPI interface, and timers into one chip. This microprocessor is the primary processor for the ProCare Monitor.
Principles of Operation: 3.3 Functional Description 3.3.3 SPO2 PWA The ProCare monitor can be configured for use with either a Nellcor or Masimo SPO2 PWA. The SPO2 PWA provides continuous readings of oxygen saturation and pulse rate. Additional circuitry on the Main Board provides power, data communications, and isolation between SPO2 PWA and primary processor.
Page 43
Principles of Operation: 3.3 Functional Description ProCare Patient Monitor Service Manual Revision A 2008381-001...
Page 44
Optical Switch Main Board SpO2 Probe SpO2 Circuit (Optional) Isolated DC Power Supply Tubing tubing Pneumatic PT1/ PT2 Pump/Valve BP Cuff Control Control NIBP Data Manifold UI Board Temp Control/ Data Temp Probe Temp (Optional) Control Switches Interface External DC Regulated Display 6V Battery...
Page 45
Real Isolated Time Power Clock Supply External DC Regulated DC Power Supply 6Volt Battery Printer Drivers Audio Speaker Control Pneumatic Valve Control PT1/PT2 NIBP Data SpO 2 Interface Host Communications Temperature Temperature Temp Probe Control ProCare Vital Signs Monitor - (optional) Control/Data Main Board Diagram (2 of 2)
Calibration & Maintenance: 4.1 Introduction 4.1 Introduction This section contains general Monitor service procedures, including alarm code interpretation, service mode operation, and periodic maintenance and battery care. Refer to Section 5 for disassembly and reassembly procedures and related component service information. Revision A ProCare Patient Monitor Service Manual 2009381-001...
Calibration & Maintenance: 4.2 Configuring Your ProCare Monitor 4.2 Configuring Your ProCare Monitor 4.2.1 Unpacking and Preparation for Installation 1.Unpack and identify the contents of all shipping materials. 2.Remove the ProCare monitor. 3.Unpack the external DC Power Input. 4.Insert the external DC Power Input connector into the DC input on the lower right side of the monitor.
Calibration & Maintenance: 4.2 Configuring Your ProCare Monitor 2. The Monitor automatically switches on in configuration mode. 3. To set the date and time, press the Menu button to move from one setting to another. (You will need to press the Menu button several times until the year setting appears.
Calibration & Maintenance: 4.3 Periodic Maintenance 4.3 Periodic Maintenance 4.3.1 As Required Perform the following maintenance procedures as required. 4.3.1.1 Integrity of Hoses and Cuffs When the pneumatic integrity of any NIBP cuff and hose is in doubt, replace the cuff and hose, and discard the questionable accessories. 4.3.1.2 Cleaning of Monitor CAUTION: Do not clean Monitor with isopropyl alcohol or other solvents.
Calibration & Maintenance: 4.3 Periodic Maintenance Cidex Formula 7 (registered trademark of Johnson & Johnson Medical Products, Inc.) or pHisoHex (registered trademark of Winthrop-Breon Laboratories.) Quaternary-based germicidal detergents like VESTAL INSURANCE (registered trademark of the Vestal Corp.), HI-TOR PLUS (registered trademark of the Huntington Corp.), or VIREX (registered trademark of S.C.
Calibration & Maintenance: 4.4 Care of the Storage Battery 4.4 Care of the Storage Battery The Monitor uses one Lead-Acid storage battery. The battery can be charged at any time without reducing the charging capacity. 4.4.1 Battery Charging The Monitor charges the Lead-Acid battery whenever the AC power supply is in use.
NIBP Analyzer (DNI Nevada "Cufflink" or Equivalent) • Adult BP Cuff, Neonate BP Cuff, hose, inflation bulb, and mandrel • Inflation bulb and associated tubing • Calibration Kit, p/n 320246 available through GE Medical Systems • Simulator (for appropriate SPO type if SPO is installed) •...
Calibration & Maintenance: 4.5 Safety Testing pin at the ground pin location to aid mechanical retention of the Power Brick into the receptacle.) Dielectric strength (“Hi-Pot”) testing of the double (reinforced) mains insulation (4000 V RMS, 60 Hz) may be done by disconnecting the Power Brick from the Monitor and applying the Hi-Pot tester as follows: Connect one lead to the two mains power prongs.
975 may be issued after this process is performed more than 90 times. Following issuance of this fatal alarm, the monitor must be returned to the GE Medical Systems Information Technologies Service Center to have the flash memory reset so that future saves can be performed.
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests 4.6.2 Leakage Testing Note: To enter service mode press and hold the CYCLE button while pressing the ON/OFF button 1. Turn the Monitor ON and enter Service Mode. 2. Press CYCLE button and the min display should change to a 1 3.
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests 12. Record and verify the pressure reading on the top LED display (SYSTOLIC) 13. Record and verify the pressure reading on the bottom LED display (DIASTOLIC) 14. Use the valve on the bulb to reduce pressure to 50mmHg 15.
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests the button is pressed and another after the button has been depressed long enough for the process to complete.) 9. Turn the ProCare Monitor off 4.6.5 Overpressure Verification Note: To enter service mode press and hold the CYCLE button while pressing the ON/OFF button.
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests 4.6.7 LED Tests 1. Power on the ProCare Monitor. 2. During the power-up self-test verify all 7 segment LED display segments and all discrete LEDs (except CHARGING LEDs) illuminate and are the correct color.
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests 5. Record and verify systolic, diastolic, map and heart rate from the monitor display 6. Press CYCLE button until is displayed on the HISTORY LED to initiate a determination in STAT mode. 7.
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests 9. Calibration verification is complete. Disconnect the probe simulator and install the temperature probe. If the Monitor does not pass the calibration verification, then the Monitor needs repair. 4.6.12 SpO (Perform only if equipped with SpO module) Note for Monitors equipped with Nellcor SpO Nellcor is aware that various Nellcor oximetry platforms have some...
Calibration & Maintenance: 4.6 ProCare Patient Monitor Parameter Tests 4.6.13 Printer Output Test 1. Load Thermal Paper into the print mechanism 2. Press PRINT button 3. Verify the printer outputs a record and print quality is good 4.6.14 Communication Port Test 1.
Calibration & Maintenance: 4.7 Alarm Code Interpretation 4.7 Alarm Code Interpretation If any other alarms appear that are not listed in the paragraphs that follow, record the error message and report the failure to Customer Support. Refer to the Operation Manual for information about patient alarms and general procedural alarms.
Page 65
Calibration & Maintenance: 4.7 Alarm Code Interpretation Sensor off finger No SpO signal, check or reposition the sensor No Signal No or very low SpO signal, reposition sensor Temperature / Printer / Miscellaneous Alarm Definition Possible Cause Temp Disconnected or Incorrect type of temperature probe: use Wrong Probe Type TurboTemp-type temperature probe...
Calibration & Maintenance: Appendix A - Test Results Form Appendix A - Test Results Form Step Description Actual Pass-Fail-N/A 4.6.2 Leakage Leakage Result (mmHg) 4.6.3 Pressure Transducer Verification Pressure reading at 200mmHg, top display - Systolic Pressure reading at 200mmHg, bottom display - Diastolic Pressure reading at 150mmHg, top display - Systolic Pressure reading at 150mmHg, bottom display - Diastolic Pressure reading at 100mmHg, top display - Systolic...
Calibration & Maintenance: Appendix B - Connectivity Appendix B - Connectivity CHANT • Provides HL7 output for electronic Patient Medical Records • Uses ILCs (Isolated Level Convertors) where required along with the CHANT software to communicate with the HIS System Compatible Monitors: DINAMAP XL, Compact, MPS (Select and Portable), PRO 100-400 series, ProCare Series, and PRO 1000.
Page 69
Calibration & Maintenance: Appendix B - Connectivity • Requires Cables: -PRO 100-400, ProCare Series, Compact, Plus: cable p/n 683235 -XL monitor series: p/n 682234 ILC-1927 • Interfaces the PRO 1000 monitor to any hardwire connection. • Installs into the Communications bay at the rear of the monitor. IPC1928 •...
Page 70
Calibration & Maintenance: Appendix B - Connectivity - Apex version 2 - CIC version 3 Revision A ProCare Patient Monitor Service Manual 4-25 2009381-001...
Calibration & Maintenance: Appendix C - Display Cover: Removal, Installation Appendix C - Display Cover: Removal, Installation To remove the plastic display cover: 1. Place the Monitor on a stable surface. 2. Insert a flat-head screwdriver between the top of the display cover and the body of the monitor.
Page 72
Calibration & Maintenance: Appendix C - Display Cover: Removal, Installation 5. The fascia and displays are now visible. Installing the Display Cover: 1. Place the Monitor on a flat, stable surface. 2. Insert the tabs at the base of the display cover into the slots underneath the bottom row of LEDs.
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies Appendix D: Replacement Parts and Assemblies ID numbers reference the explode drawings in Section 5. FRU Number Description Content/comments 2009910-001 Main PWA Supplied with Arterial ref product s/w 2009911-001 Main PWA- Ausc Supplied with Auscultatory version of Monitor 2009912-001 UI PWA...
Page 74
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies 2010429-001 Label Kit English 400 printer P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010429-001 English Printer Installed Traditional 2010478-001 English Printer Installed Traditional 2010479-001 English...
Page 75
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies 2010503-001 French Traditional 2010504-001 French Traditional P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010505-001 French Auscultatory 2010506-001 French Auscultatory 2010507-001 French Auscultatory 2010508-001 French...
Page 76
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies 2010532-001 Spanish P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010534-001 Italian Printer Installed 2010535-001 Italian Printer Installed 2010536-001 Italian Printer Installed 2010537-001 Italian Printer Installed...
Page 77
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies 2010594-001 Chinese P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010595-001 Chinese 2010596-001 Chinese 2010597-001 Japanese Printer Installed 2010598-001 Japanese Printer Installed 2010599-001 Japanese Printer Installed...
Page 78
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010624-001 Korean Printer Installed 2010625-001 Korean 2010626-001 Korean 2010627-001 Korean 2010628-001 Korean 2010629-001 Finnish Printer Installed 2010630-001 Finnish...
Page 79
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010656-001 Hungarian Printer Installed 2010657-001 Hungarian Printer Installed 2010658-001 Hungarian Printer Installed 2010659-001 Hungarian Printer Installed 2010660-001 Hungarian...
Page 80
Calibration & Maintenance: Appendix D: Replacement Parts and Assemblies P/N (-001) Language Model Is Printer Installed? Method of NIBP Determination (Auscultatory is labeled on left keypad) 2010685-001 Polish 2010686-001 Polish 2010687-001 Polish 2010688-001 Greek Printer Installed 2010689-001 Greek Printer Installed 2010690-001 Greek Printer Installed...
Page 81
Assembly Drawings & ProCare Schematics: Appendix D: Replacement Parts and Assemblies Assembly Drawings & ProCare Schematics 4-36 ProCare Patient Monitor Service Manual Revision A 2009381-001...
Page 82
see Appendix C in Section 4 for Display Cover removal instructions. Exploded Assembly Drawing - ProCare Monitor (1 of 2) page 5-1/2...
Page 92
SpO2 Patient Connector SpO2 Module Connector 10 pin Allow 4mm clearance between these signal and all other board signals NELLCOR MASIMO LED + IR LED CATHODE RCAL - RETURN Z>200/100MHZ INNER SHIELD INNER SHIELD DET + A DET ANODE DET CATHODE LED - RED LED CATHODE DIGICAL...