Kolpin Outdoors 26-3040 Assembly & Owners Manual
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Kolpin Outdoors 26-3040 Assembly & Owners Manual

Quick-mount winch kit
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POLARIS RANGER™ QUICK-MOUNT 3500
LB WINCH KIT
P/N 26-3040
QUICK-MOUNT WINCH KIT
Assembly / Owner's Manual
APPLICATION: 2022 RANGER / RANGER CREW
Verify accessory fitment at
Kolpin.com
Instr K100393
Rev 01 2021-06
Page 1 of 14

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Summary of Contents for Kolpin Outdoors 26-3040

  • Page 1 POLARIS RANGER™ QUICK-MOUNT 3500 LB WINCH KIT P/N 26-3040 QUICK-MOUNT WINCH KIT Assembly / Owner’s Manual APPLICATION: 2022 RANGER / RANGER CREW Verify accessory fitment at Kolpin.com Instr K100393 Rev 01 2021-06 Page 1 of 14...

  • Page 2: Before You Begin

    INTRO Thank you for purchasing Kolpin ® engineered products. With proper installation, usage, care, and maintenance, your Kolpin ® product will last for years to come. BEFORE YOU BEGIN • Read and understand the entire installation manual, including all installation instructions, operating instructions, safety warnings and guidelines before installing or operating your accessory.

  • Page 3: Kit Contents

    KIT CONTENTS PART DESCRIPTION PART NUMBER BRKT-Mount Backer 25-3430 Remote, Switch, 4500 85067 ASM-Winch, 3500 INTG INSTR-INTG 3500 SYN Winch Kit Wire-Harness Ranger Dash Harness Strap, Winch, Hook, Kolpin, Orange 85071 Winch Stop 85080 Roller-Fairlead, Winch 4500 85087 Switch-Winch 25-0700 Cable-Tie, 25-76MM, WEATH.
  • Page 4 WINCH DETAIL PART DESCRIPTION PART NUMBER BRKT-Mount, Winch 25-3430 Replacement Winch 3500# 25-9350R Synthetic Rope, Kolpin Brand 2500/3500 85065 Contactor 85068 Cable-Winch, Yellow 6 GA, 120mm Cable-Winch, Blue 6 GA, 230mm Cable-Power, Winch, Black #6 1651mm Cable-Power, Winch, Red #6, 1651mm SCR-TFHFL M6 x 1.0 x 15 CHS BLK 7518513 1.10...
  • Page 5 INSTALLATION INSTRUCTIONS VEHICLE PREPARATION GENERAL 1. Park the vehicle on a flat surface. 7. Unlatch the two hood latches to remove the hood. 2. Shift the vehicle into PARK. 3. Turn the key to the OFF position and remove the key.

  • Page 6: Accessory Installation

    ACCESSORY INSTALLATION WINCH INSTALLATION 5. Feed the rope through the roller fairlead. 1. Place the winch sub assembly onto the bumper of the vehicle. 2. Insert the four screws through the mount and bumper. 3. Fasten the four screws using the two nut brackets .
  • Page 7 8. Locate the red and black wires on the winch 10. Route the red and black battery cables up along assembly. If the wires are secured in a bundle with the front frame over the front shock , then down a plastic tie, cut the tie to allow the cables to be the cab wall towards the center floor...
  • Page 8 REMOTE AND SWITCH INSTALLATION 1. Remove the top center dash cover (cup holder) of the vehicle by removing the two plastic tuflock push rivets. 2. Connect the contactor to the vehicle harness using the wire harness 11. Verify the wire routing to make sure the red and black cables are secured away from any moving or potentially hot parts.
  • Page 9 3. Connect the switch harness (dash harness) 5. Cut out the dash pattern using the provided the vehicle plug connector near the cab wall. dimensions. IMPORTANT The pattern on the dash panel may not match the switch. Use the provided dimensions. 4.
  • Page 10 7. Connect the switch harness (dash harness) 10. Install the harness socket into the drilled hole. the dash switch. IMPORTANT Wires must be connected in the order shown. • Top “Out” – Green wire • Middle – Red wire • Bottom “In” – Black wire 11.
  • Page 11 14. Connect the switch harness (dash harness) 17. Secure the winch harness to the frame with a wire to the remote switch harness red wire. zip tie 15. Put the remote harness down through the VEHICLE REASSEMBLY vehicle by the winch. 1.

  • Page 12: Control Switch Operation

    CONTROL SWITCH OPERATION When properly installed, the control switches allow you to operate the winch while seated in the vehicle using the dash switch or remotely using the corded switch. Proper switch operation is shown. TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES RECOMMENDED SOLUTION Winch will not operate.
  • Page 13 Winch not in proper gear. Move free spool knob to the “locked spool” position, then recheck. If problem persists, a qualified technician needs to check and repair. Winch operates too Winch improperly loaded. Check that the winch is clear and the slowly.

  • Page 14: Warranty

    Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. Kolpin Outdoors, Inc. Telephone: (763)-478-5800 Toll Free: (877)-956-5746 Fax Number: (800)-245-7569 www.Kolpin.com...

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